Repair and Reinforcement of Blunt Defects on Pipeline Bends Using Composite Materials

Author(s):  
Paul Hill ◽  
Troy Swankie ◽  
Robert Bood ◽  
Dina Mihsein

Abstract Previous research on the use of composite repair systems has focused on the repair of damage to straight sections. This paper reports verification testing completed on composite repairs for pipeline bends to support development of a safe and consistent approach that ensures an equal level of performance is maintained over the entire system. A series of finite element analyses were completed that considered the effects of bend size (diameter and wall thickness), material grade, bend radius and angle. From this work 90° , 1.5D, 12” NB, X52 bends were selected for test. The objective was to demonstrate restoration of the fatigue life of the pipe to acceptable levels rather than just considering burst pressure. Defects equal to 0.5 times the diameter axially and 0.25 times the diameter radially were machined into the intrados of the bend (the location of highest hoop stress). Wall losses of 20% and 80% were replicated. Bounding repair thicknesses were tested to confirm performance was predictable. Aggressive cyclic pressure ranges of 125Nmm−2 and 90mm−2 were applied to the repaired defects, with the lower stress range loaded for a larger number of cycles. A successful test was defined as one which exceeded the target number of cycles by a factor of 10 AND for which there was no visual sign of repair degradation. The number of load cycles was selected to ensure the repaired lines satisfied the slope of the S-N curve for pristine pipe, confirming the approach maintained the required margin of safety applicable to the rest of the system. A design method is proposed that addresses weaknesses in the methods given in ISO 24817 and ASME PCC-2 Article 401. It is proposed that this be adopted by the standards for repairs to high pressure gas transmission pipelines to ensure equality of performance with undamaged sections.

2021 ◽  
Author(s):  
Eleonore Roguet ◽  
Emmanuel Persent ◽  
Daniel Averbuch

Abstract A new method which uses elastic and elasto-plastic Finite Element analyses is developed to design a double breech-block type connector. All relevant criteria proposed by API16F are fulfilled. In addition, plastic and bearing criteria have been added to support the use of lugs for load transfer in the connector. The proposed methodology has been applied and validated through experimental tests at different scales and in particular on laboratory specimens and small-scaled connectors. Based on these last structural tests, a safety factor of almost 8 was obtained for the design method on small-scaled connectors. Prototype tests at scale 1:1 allowed the methodology to be fully validated and a new product to be qualified. Certification bodies validated the whole design process, the employed methodology and the new connector.


2013 ◽  
Vol 592-593 ◽  
pp. 777-780 ◽  
Author(s):  
Stefanie E. Stanzl-Tschegg ◽  
Bernd M. Schönbauer

PSB formation and its relevance for an eventual fatigue limit of polycrystalline electrolytic copper was studied in the very-high cycle fatigue regime with the ultrasound fatigue loading method. PSBs are formed at much lower stress/strain amplitudes than reported in earlier literature, if a high enough number of cycles is applied. Fatigue fracture takes place at approximately 50% higher amplitudes than needed for PSB formation, which is likewise in contrast to former literature results. Non-propagation of small cracks, originating from intrusions or PSB-induced non-propagating grain-boundary cracks are made responsible for this different material response.


2011 ◽  
Vol 138-139 ◽  
pp. 810-815 ◽  
Author(s):  
Pang Jo Chun ◽  
Mitao Ohga

This paper describes the effect of fiber diameter of fiber reinforced concrete (FRC) under fatigue behavior and its design method. Some researchers showed that the fatigue behavior of FRC is mainly governed by the bridging stress degradation, but little information is still available so far. We conducted fatigue tensile experiments of the FRC under constant strain amplitude first and the degradation of bridging stress was measured experimentally. Then, the micromechanics-based theoretical model is also developed, and the model is verified by the test results. The model accounts for the loss of fatigue ruptured fibers of which fatigue rupture is based on S-N relationships. The parametric study from the micromechanics-based theoretical model indicates that the best fiber diameter varies according to the number of cycles and strain level applied to the FRC specimen. The result suggests that we need to design FRC with considering the application and its loading conditions to utilize the capacity of FRC.


Author(s):  
Steven L. Dedmon ◽  
Jay M. Galbraith ◽  
James M. Pilch

North American freight car axle performance is affected by load and number of cycles, fretting corrosion resistance, mitigation of surface damage and repair practices once damage has occurred. Manufacturers also affect axle performance through chemistry balance, melting practice, forging, and heat treatment and machining techniques. In this investigation, the authors describe several ways axle life has been improved by manufacturers and an assessment of each technique using appropriate analytical methods, including evaluation of mechanical properties and finite element analyses.


Blood ◽  
2014 ◽  
Vol 124 (21) ◽  
pp. 1287-1287 ◽  
Author(s):  
Erin P. Demakos ◽  
Lewis R. Silverman ◽  
Moira E. Lawrence ◽  
Thomas J. McKearn ◽  
Scott Megaffin ◽  
...  

Abstract Background : The incidence of myelodysplastic syndromes (MDS) - a heterogeneous group of malignant myeloid stem cell disorders - increases with age and commonly affects older people. The prevalence of MDS in the US has been constantly rising as a result of increasing longevity of the overall population. Analyses of healthcare claims data using associated medical claims information (ICD-9-CM diagnosis codes) are a common way to estimate the number patients (pts) receiving care in specific disease states. We examined the total of unique US claims for MDS submitted over a 3-year period and also analyzed the claims according to type of treatment. Methods : We conducted a retrospective cohort study of patients (pts) with an MDS-associated medical claim (ICD-9-CM diagnosis code 238.7x) in the observation (OB) period (calendar years 2009-2011). In each year of the OB period, pts were classified according to type of treatment: watch and wait (ie, receiving no drug therapy) or interventional treatment [ie, supportive care treatment with erythropoietin stimulating agents (ESA) or growth factors (GF) and active drug treatment (ie, the hypomethylating agents (HMA) azacitidine (AZA) and decitabine (DEC) and the immunomodulating agent lenalidomide (REV)]. A subgroup of newly diagnosed MDS pts was also identified in Years 2 and 3, but this group was not included in Year 1 of the OB period (calendar year 2009); this group of new-to-treatment patients had a claim for MDS in Years 2 and 3 of the OB period. MDS incidence rates were then determined within Years 2 and 3 of the OB period for this group. The total number of physicians treating pts coded for MDS was also collected. Results : We identified more than 100,000 unique pts with an MDS-associated claim in each of the 3 years of the OB period. Our calculated incidence of newly treated MDS pts (34,000) in Years 2 and 3 is consistent with recently reported estimates (Cogle et al, Blood 2011; Goldberg et al, J Clin Oncol 2010) but higher than the SEER database. Over the 3-year OB period, the number of diagnosed and treated MDS pts grew year on year and grew at a slower rate than that of the US population. Watch-and-wait is the mainstay treatment for 47% of MDS pts. We found that 6000 pts per month are treated with an HMA by 2100 physicians, or 2.8 pts per physician and 14,000 pts receive therapy for MDS comprised of ESA, GF, AZA, DEC or REV per year. AZA and DEC were the predominant HMA treatments prescribed for higher-risk MDS. Approximately 30% of HMA-treated reached the target number of 6 cycles. HMA therapies were used in 13.1% of pts. A larger percentage of the AZA- and DEC-treated pts (69.1%) stopped therapy before reaching the target number of doses, with approximately 32% of pts who initiated therapy dropping out after the first cycle. Conclusions : The total number of pts coded for MDS-associated ICD-9 billing in the US each year is substantial. The estimated incidence of 34,000 patients per year with MDS in the US in 2010 and 2011 is similar to results found in other epidemiological databases. The majority of pts are not treated with the optimal number of cycles with an HMA. The average physician treats only a limited number of pts with MDS, which may influence treatment decisions. These data suggest a need for further educational efforts to optimize care with additional insight into past population-based estimates of diagnosis and treatment (Cogle et al, Blood 2011; Goldberg et al, J Clin Oncol 2010). The data showing early discontinuation or failure of HMA therapy accentuates the poor prognosis of patients post-HMA, who have a predicted median survival of 4-6 months (Prebet et al, J Clin Oncol 2011). These data may serve to better inform the medical community of the unmet need of pts who are not successfully treated with first-line MDS therapies, underscoring the need for optimization of care and the need for additional agents beyond those currently available. Table HMA Cycle and Administration Metrics per Line of Therapy Treatment Metric Moving Annual Total 2010 2011 2012 Dacogen Median number of cycles 4-day admin schedule 5-day admin schedule 3.00 14.7% 64.0% 4.00 11.4% 67.6% 3.00 12.6% 66.2% Vidaza Median number of cycles 5-day admin schedule 7+ day admin schedule 4.00 47% 20% 4.00 49% 20% 4.00 46% 20% Disclosures Demakos: Onconova Therapeutics, Inc: Consultancy. Silverman:Onconova Therapeutics, Inc: Consultancy. Lawrence:Onconova Therapeutics, Inc. : Employment. McKearn:Onconova Therapeutics, Inc. : Employment. Megaffin:Onconova Therapeutics, Inc. : Employment. Percy:Onconova Therapeutics, Inc. : Employment. Petrone:Onconova Therapeutics, Inc. : Employment, Stock Options Other.


2021 ◽  
Vol 26 (3) ◽  
Author(s):  
Natalia Assunção Brasil Silva ◽  
Taciano Oliveira da Silva ◽  
Heraldo Nunes Pitanga ◽  
Geraldo Luciano de Oliveira Marques

ABSTRACT In the new Brazilian mechanistic-empirical design method of asphalt pavements, MeDiNa, the characterization of permanent deformation (PD) for the selection of soils and gravel is based on tests performed with at least 150,000 loading cycles for each of the nine specimens indicated in the DNIT standard. Despite providing information about the material behavior under a wide range of testing conditions, the experimental program related to these PD characterizations is time consuming and it is believed that it can be optimized. This paper evaluates the influence of the number of loading cycle applications on the characterization of the materials. For this purpose, seven materials were analyzed at their optimum moisture content (OMC) and one of them was also compacted in a condition above the OMC, in a total of eight data sets. Statistical regression analyzes were performed to identify the parameters of the predictive model for different numbers of cycles and the PD predictions for the different materials were compared. From these results, simulations were performed in the MeDiNa software to predict the performance of the materials. Four different N values were evaluated, considering 150,000 cycles as reference: discarding the 500 first cycles, but considering the PD accumulated in that interval; discarding the 500 first cycles and considering the PD accumulated in that interval; final N of 80,000; and final N of 100,000. For the analyzed materials, no significant differences were observed in the PD prediction, even considering tests with 50,000 or 70,000 cycles less than the 150,000 cycles required in the standard. This indicates that, although characterization is recommended following standardized procedures, the experimental program of the current PD standard can possibly be significantly optimized by reducing the number of cycles applied to materials in laboratory tests. This possibility must be analyzed for each material.


Author(s):  
Elie A. Badr ◽  
Nataly Yousef

Stress concentration factors due to intersecting elliptic bores as well as circular bores in blocks have been thoroughly investigated by Badr [1] and Sorem et al [2]. Results of these investigations indicated that intersecting elliptic crossbores generate lower stress concentration factors than those due to intersecting circular crossbores. In this study, we investigate stress concentration factors for crossbores in blocks (cubical and rectangular) emanating from intersecting elliptic with circular holes. Comparing these results with those generated by Badr [1] for elliptic hole intersections; it was found that crossbores due to intersecting elliptic with circular bores generate higher hoop stress concentration factors. A regression analysis was also performed to determine a relationship between the stress concentration factors, the bore ratio (a2/a1) and the tilt angle θ.


2011 ◽  
Vol 295-297 ◽  
pp. 2366-2369
Author(s):  
Xing Guo Wang ◽  
Ran Li ◽  
Wei Sun ◽  
Thomas H. Hyde

The prevention of fatigue failure is an important consideration in the design of aeroengine shafts. In this paper, based on the elastic and elstic-plastic finite element analyses, for a series of small-scale hollow shafts with transverse holes, the maximum princple stress and von Mises stresss around the hole have been obtained. Hence, using McDiarmid and Von Mises criteria, the fatigue crack initiation site and life can be determined. The hoop stress, which is the driving force for the Mode I growth of short cracks initiated around the hole, has been characterised as well.


Author(s):  
R Kouta ◽  
M Gungad ◽  
D Play

This paper presents a design method for prediciting the fatigue life of T-joint assemblies loaded by random loads, based on a statistical analysis of tests. This sduty was on the correclation between the types of loading observed in practive and test results obtained for fatigue life determination. The work follows three steps: analysis tof the statistical distributions of random loads that illustrate extremen value from Markov matrix representations; statistical analysis of lifetimes obtained when the specimens are sbumitted to random loads defined earlier; design of a set of endurance curves [stress-number of cycles to failure ( S-N) curves], called ‘random’ S-N curves. These SN curves. These S-N curves are shifted compared with that obtained under sinusoidal loading. Random S-N curve positions in the S-N plane are obtimized depending on the lifetime able to take into account the damege due to the small cycles that are often present in actual loading. The use of random S-N curves for fatigue life calculations gives results matching with theral fatigue lifetime obtained with a T-joint assembly of a bogie chassis used for railway applications. Different analyses show the robustness of the proposed approach.


1961 ◽  
Vol 83 (4) ◽  
pp. 449-455
Author(s):  
N. A. Weil ◽  
J. E. Brock ◽  
W. E. Cooper

The stress distribution in circular bends formed from straight pipe and subjected to internal pressure is presented. The analysis determines first the thickness distribution after forming, followed by an examination of the validity of membrane solutions for a complete torus. The predicted thickness distribution is in excellent agreement with experimental results as well as with three previous empirical formulations. The analysis shows that stresses in curved bends will always exceed the governing hoop stress in a comparable straight pipe, the deviation becoming greater with increased corrosion allowance. The authors recommend that, for purposes of acceptance by the ASA B31 Code, an excess stress level of the order of 5 per cent be allowed to develop in pipe bends. The resulting bend radius to pipe diameter limitations are listed in Table 3 and shown in Fig. 5. The last section of the paper deals with the major assumptions made in the derivation, and finds all of them to be acceptable for purposes of this analysis.


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