Overview of Wind Turbine Field Failure Databases: A Discussion of the Requirements for an Analysis

Author(s):  
Roozbeh Bakhshi ◽  
Peter Sandborn

With renewable energy and wind energy in particular becoming mainstream means of energy production, the reliability aspect of wind turbines and their sub-assemblies has become a topic of interest for owners and manufacturers of wind turbines. Operation and Maintenance (O&M) costs account for more than 25% of total costs of onshore wind projects and these costs are even higher for offshore installations. Effective management of O&M costs depends on accurate failure prediction for turbine sub-assemblies. There are numerous models that predict failure times and O&M costs of wind farms. All these models have inputs in the form of reliability parameters. These parameters are usually generated by researchers using field failure data. There are several databases that report the failure data of operating wind turbines and researches use these failure data to generate the reliability parameters through various methods of statistical analysis. However, in order to perform the statistical analysis or use the results of the analysis, one must understand the underlying assumptions of the database along with information about the wind turbine population in the database such as their power rating, age, etc. In this work, we analyze the relevant assumptions and discuss what information is required from a database in order to improve the statistical analysis on wind turbines’ failure data.

Author(s):  
Bryan E. Kaiser ◽  
Svetlana V. Poroseva ◽  
Michael A. Snider ◽  
Rob O. Hovsapian ◽  
Erick Johnson

A relatively high free stream wind velocity is required for conventional horizontal axis wind turbines (HAWTs) to generate power. This requirement significantly limits the area of land for viable onshore wind farm locations. To expand a potential for wind power generation and an area suitable for onshore wind farms, new wind turbine designs capable of wind energy harvesting at low wind speeds are currently in development. The aerodynamic characteristics of such wind turbines are notably different from industrial standards. The optimal wind farm layout for such turbines is also unknown. Accurate and reliable simulations of a flow around and behind a new wind turbine design should be conducted prior constructing a wind farm to determine optimal spacing of turbines on the farm. However, computations are expensive even for a flow around a single turbine. The goal of the current study is to determine a set of simulation parameters that allows one to conduct accurate and reliable simulations at a reasonable cost of computations. For this purpose, a sensitivity study on how the parameters variation influences the results of simulations is conducted. Specifically, the impact of a grid refinement, grid stretching, grid cell shape, and a choice of a turbulent model on the results of simulation of a flow around a mid-sized Rim Driven Wind Turbine (U.S. Patent 7399162) and in its near wake is analyzed. This wind turbine design was developed by Keuka Energy LLC. Since industry relies on commercial software for conducting flow simulations, STAR-CCM+ software [1] was used in our study. A choice of a turbulence model was made based on the results from our previous sensitivity study of flow simulations over a rotating disk [2].


Energies ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2944 ◽  
Author(s):  
Xiawei Wu ◽  
Weihao Hu ◽  
Qi Huang ◽  
Cong Chen ◽  
Zhe Chen ◽  
...  

As the scale of onshore wind farms are increasing, the influence of wake behavior on power production becomes increasingly significant. Wind turbines sittings in onshore wind farms should take terrain into consideration including height change and slope curvature. However, optimized wind turbine (WT) placement for onshore wind farms considering both topographic amplitude and wake interaction is realistic. In this paper, an approach for optimized placement of onshore wind farms considering the topography as well as the wake effect is proposed. Based on minimizing the levelized production cost (LPC), the placement of WTs was optimized considering topography and the effect of this on WTs interactions. The results indicated that the proposed method was effective for finding the optimized layout for uneven onshore wind farms. The optimization method is applicable for optimized placement of onshore wind farms and can be extended to different topographic conditions.


Author(s):  
Samet Ozturk ◽  
Vasilis Fthenakis ◽  
Stefan Faulstich

The wind industry is looking for ways to accurately predict the reliability and availability of newly installed wind turbines. Failure modes, effects and criticality analysis (FMECA) is a technique utilized for determining the critical subsystems of wind turbines. There are several studies which applied FMECA for wind turbines in the literature, but no studies so far have considered different weather conditions or climatic regions. Furthermore, various design types of wind turbines have been analyzed applying FMECA but no study so far has applied FMECA to compare the reliability of geared and direct-drive wind turbines. We propose to fill these gaps by using Koppen-Geiger climatic regions and two different turbine models of direct-drive and geared-drive concepts. A case study is applied on German wind farms utilizing the WMEP database which contains wind turbine failure data from 1989 to 2008. This proposed methodology increases the accuracy of reliability and availability predictions and compares different wind turbine design types and eliminates underestimation of impacts of different weather conditions.


2013 ◽  
Vol 2013 ◽  
pp. 1-6 ◽  
Author(s):  
Yiannis A. Katsigiannis ◽  
George S. Stavrakakis ◽  
Christodoulos Pharconides

This paper examines the effect of different wind turbine classes on the electricity production of wind farms in two areas of Cyprus Island, which present low and medium wind potentials: Xylofagou and Limassol. Wind turbine classes determine the suitability of installing a wind turbine in a particulate site. Wind turbine data from five different manufacturers have been used. For each manufacturer, two wind turbines with identical rated power (in the range of 1.5 MW–3 MW) and different wind turbine classes (IEC II and IEC III) are compared. The results show the superiority of wind turbines that are designed for lower wind speeds (IEC III class) in both locations, in terms of energy production. This improvement is higher for the location with the lower wind potential and starts from 7%, while it can reach more than 50%.


Author(s):  
Lorenzo Ferrari ◽  
Guido Soldi ◽  
Alessandro Bianchini ◽  
Enzo Dalpane

A good prediction of the failure ratio of wind turbine (WT) components is pivotal to define a correct maintenance program and reduce the downtime periods. Even a small failure can lead to long downtime periods and high repairing costs. The installation sites, which generally have limited accessibility, and the necessity of special facilities to reach the components inside the nacelle, also play a key role in the correct management of WTs. In this study, a detailed survey on the failures occurred to the WTs managed by the Italian operator “e2i energie speciali” (more than 550 machines) over 16 years was performed and the results were analyzed in detail. Each failure was classified by considering the damaged component and the related downtime period. The analysis allowed the determination of several useful results such as the trend of failure occurrence with machine age and the identification of components and macrocomponents which are more critical in terms of both number of occurrences and downtime periods. The combination of component failure occurrences and related downtime periods was also computed to estimate which component is most critical for WT operation.


Author(s):  
I. Janajreh ◽  
C. Ghenai

Large scale wind turbines and wind farms continue to evolve mounting 94.1GW of the electrical grid capacity in 2007 and expected to reach 160.0GW in 2010 according to World Wind Energy Association. They commence to play a vital role in the quest for renewable and sustainable energy. They are impressive structures of human responsiveness to, and awareness of, the depleting fossil fuel resources. Early generation wind turbines (windmills) were used as kinetic energy transformers and today generate 1/5 of the Denmark’s electricity and planned to double the current German grid capacity by reaching 12.5% by year 2010. Wind energy is plentiful (72 TW is estimated to be commercially viable) and clean while their intensive capital costs and maintenance fees still bar their widespread deployment in the developing world. Additionally, there are technological challenges in the rotor operating characteristics, fatigue load, and noise in meeting reliability and safety standards. Newer inventions, e.g., downstream wind turbines and flapping rotor blades, are sought to absorb a larger portion of the cost attributable to unrestrained lower cost yaw mechanisms, reduction in the moving parts, and noise reduction thereby reducing maintenance. In this work, numerical analysis of the downstream wind turbine blade is conducted. In particular, the interaction between the tower and the rotor passage is investigated. Circular cross sectional tower and aerofoil shapes are considered in a staggered configuration and under cross-stream motion. The resulting blade static pressure and aerodynamic forces are investigated at different incident wind angles and wind speeds. Comparison of the flow field results against the conventional upstream wind turbine is also conducted. The wind flow is considered to be transient, incompressible, viscous Navier-Stokes and turbulent. The k-ε model is utilized as the turbulence closure. The passage of the rotor blade is governed by ALE and is represented numerically as a sliding mesh against the upstream fixed tower domain. Both the blade and tower cross sections are padded with a boundary layer mesh to accurately capture the viscous forces while several levels of refinement were implemented throughout the domain to assess and avoid the mesh dependence.


Author(s):  
Ibtissem Barkat ◽  
Abdelouahab Benretem ◽  
Fawaz Massouh ◽  
Issam Meghlaoui ◽  
Ahlem Chebel

This article aims to study the forces applied to the rotors of horizontal axis wind turbines. The aerodynamics of a turbine are controlled by the flow around the rotor, or estimate of air charges on the rotor blades under various operating conditions and their relation to the structural dynamics of the rotor are critical for design. One of the major challenges in wind turbine aerodynamics is to predict the forces on the blade as various methods, including blade element moment theory (BEM), the approach that is naturally adapted to the simulation of the aerodynamics of wind turbines and the dynamic and models (CFD) that describes with fidelity the flow around the rotor. In our article we proposed a modeling method and a simulation of the forces applied to the horizontal axis wind rotors turbines using the application of the blade elements method to model the rotor and the vortex method of free wake modeling in order to develop a rotor model, which can be used to study wind farms. This model is intended to speed up the calculation, guaranteeing a good representation of the aerodynamic loads exerted by the wind.


2020 ◽  
Vol 38 ◽  
pp. 215-221
Author(s):  
Anna Kuwana ◽  
Xue Yan Bai ◽  
Dan Yao ◽  
Haruo Kobayashi

There are many types of wind turbine. Large propeller-type wind turbines are used mainly for large wind farms and offshore wind power generation. Small vertical-axis wind turbines (VAWTs) are often used in distributed energy systems. In previous studies on wind turbines, the basic characteristics such as torque coefficient have often been obtained during rotation, with the turbine rotating at a constant speed. Such studies are necessary for the proper design of wind turbines. However, it is also necessary to conduct research under conditions in which the wind direction and wind speed change over time. Numerical simulation of the starting characteristics is carried out in this study. Based on the flow field around the wind turbine, the force required to rotate the turbine is calculated. The force used to stop the turbine is modeled based on friction in relation to the bearing. Equations for the motion of the turbine are solved by their use as external force. Wind turbine operation from the stationary state to the start of rotation is simulated. Five parameters, namely, blade length, wind turbine radius, overlap, gap, and blade thickness, are changed and the optimum shape is obtained. The simulation results tend to qualitatively agree with the experimental results for steadily rotating wind turbines in terms of two aspects: (1) the optimal shape has an 20% overlap of the turbine radius, and (2) the larger the gap, the lower the efficiency.


Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 882 ◽  
Author(s):  
Hongyan Ding ◽  
Zuntao Feng ◽  
Puyang Zhang ◽  
Conghuan Le ◽  
Yaohua Guo

The composite bucket foundation (CBF) for offshore wind turbines is the basis for a one-step integrated transportation and installation technique, which can be adapted to the construction and development needs of offshore wind farms due to its special structural form. To transport and install bucket foundations together with the upper portion of offshore wind turbines, a non-self-propelled integrated transportation and installation vessel was designed. In this paper, as the first stage of applying the proposed one-step integrated construction technique, the floating behavior during the transportation of CBF with a wind turbine tower for the Xiangshui wind farm in the Jiangsu province was monitored. The influences of speed, wave height, and wind on the floating behavior of the structure were studied. The results show that the roll and pitch angles remain close to level during the process of lifting and towing the wind turbine structure. In addition, the safety of the aircushion structure of the CBF was verified by analyzing the measurement results for the interaction force and the depth of the liquid within the bucket. The results of the three-DOF (degree of freedom) acceleration monitoring on the top of the test tower indicate that the wind turbine could meet the specified acceleration value limits during towing.


2020 ◽  
Vol 10 (22) ◽  
pp. 7995
Author(s):  
Erik Möllerström ◽  
Daniel Lindholm

Based on data from 1162 wind turbines, with a rated power of at least 1.8 MW, installed in Sweden after 2005, the accuracy of the annual energy production (AEP) predictions from the project planning phases has been compared to the wind-index-corrected production. Both the production and the predicted AEP data come from the database Vindstat, which collects information directly from wind turbine owners. The mean error was 7.1%, which means that, overall, the predicted AEP has been overestimated. The overestimation was higher for wind turbines situated in open terrain than in forest areas and was higher overall than that previously established for the British Isles and South Africa. Dividing the result over the installation year, the improvement which had been expected due to the continuous refinement of the methods and better data availability, was not observed over time. The major uncertainty comes from the predicted AEP as reported by wind turbine owners to the Vindstat database, which, for some cases, might not come from the wind energy calculation from the planning phase (i.e., the P50-value).


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