scholarly journals Failure Modes, Effects and Criticality Analysis for Wind Turbines Considering Climatic Regions and Comparing Geared and Direct Drive Wind Turbines

Author(s):  
Samet Ozturk ◽  
Vasilis Fthenakis ◽  
Stefan Faulstich

The wind industry is looking for ways to accurately predict the reliability and availability of newly installed wind turbines. Failure modes, effects and criticality analysis (FMECA) is a technique utilized for determining the critical subsystems of wind turbines. There are several studies which applied FMECA for wind turbines in the literature, but no studies so far have considered different weather conditions or climatic regions. Furthermore, various design types of wind turbines have been analyzed applying FMECA but no study so far has applied FMECA to compare the reliability of geared and direct-drive wind turbines. We propose to fill these gaps by using Koppen-Geiger climatic regions and two different turbine models of direct-drive and geared-drive concepts. A case study is applied on German wind farms utilizing the WMEP database which contains wind turbine failure data from 1989 to 2008. This proposed methodology increases the accuracy of reliability and availability predictions and compares different wind turbine design types and eliminates underestimation of impacts of different weather conditions.

2021 ◽  
pp. 0309524X2199245
Author(s):  
Kawtar Lamhour ◽  
Abdeslam Tizliouine

The wind industry is trying to find tools to accurately predict and know the reliability and availability of newly installed wind turbines. Failure modes, effects and criticality analysis (FMECA) is a technique used to determine critical subsystems, causes and consequences of wind turbines. FMECA has been widely used by manufacturers of wind turbine assemblies to analyze, evaluate and prioritize potential/known failure modes. However, its actual implementation in wind farms has some limitations. This paper aims to determine the most critical subsystems, causes and consequences of the wind turbines of the Moroccan wind farm of Amougdoul during the years 2010–2019 by applying the maintenance model (FMECA), which is an analysis of failure modes, effects and criticality based on a history of failure modes occurred by the SCADA system and proposing solutions and recommendations.


Author(s):  
Roozbeh Bakhshi ◽  
Peter Sandborn

With renewable energy and wind energy in particular becoming mainstream means of energy production, the reliability aspect of wind turbines and their sub-assemblies has become a topic of interest for owners and manufacturers of wind turbines. Operation and Maintenance (O&M) costs account for more than 25% of total costs of onshore wind projects and these costs are even higher for offshore installations. Effective management of O&M costs depends on accurate failure prediction for turbine sub-assemblies. There are numerous models that predict failure times and O&M costs of wind farms. All these models have inputs in the form of reliability parameters. These parameters are usually generated by researchers using field failure data. There are several databases that report the failure data of operating wind turbines and researches use these failure data to generate the reliability parameters through various methods of statistical analysis. However, in order to perform the statistical analysis or use the results of the analysis, one must understand the underlying assumptions of the database along with information about the wind turbine population in the database such as their power rating, age, etc. In this work, we analyze the relevant assumptions and discuss what information is required from a database in order to improve the statistical analysis on wind turbines’ failure data.


2013 ◽  
Vol 2013 ◽  
pp. 1-6 ◽  
Author(s):  
Yiannis A. Katsigiannis ◽  
George S. Stavrakakis ◽  
Christodoulos Pharconides

This paper examines the effect of different wind turbine classes on the electricity production of wind farms in two areas of Cyprus Island, which present low and medium wind potentials: Xylofagou and Limassol. Wind turbine classes determine the suitability of installing a wind turbine in a particulate site. Wind turbine data from five different manufacturers have been used. For each manufacturer, two wind turbines with identical rated power (in the range of 1.5 MW–3 MW) and different wind turbine classes (IEC II and IEC III) are compared. The results show the superiority of wind turbines that are designed for lower wind speeds (IEC III class) in both locations, in terms of energy production. This improvement is higher for the location with the lower wind potential and starts from 7%, while it can reach more than 50%.


Author(s):  
I. Janajreh ◽  
C. Ghenai

Large scale wind turbines and wind farms continue to evolve mounting 94.1GW of the electrical grid capacity in 2007 and expected to reach 160.0GW in 2010 according to World Wind Energy Association. They commence to play a vital role in the quest for renewable and sustainable energy. They are impressive structures of human responsiveness to, and awareness of, the depleting fossil fuel resources. Early generation wind turbines (windmills) were used as kinetic energy transformers and today generate 1/5 of the Denmark’s electricity and planned to double the current German grid capacity by reaching 12.5% by year 2010. Wind energy is plentiful (72 TW is estimated to be commercially viable) and clean while their intensive capital costs and maintenance fees still bar their widespread deployment in the developing world. Additionally, there are technological challenges in the rotor operating characteristics, fatigue load, and noise in meeting reliability and safety standards. Newer inventions, e.g., downstream wind turbines and flapping rotor blades, are sought to absorb a larger portion of the cost attributable to unrestrained lower cost yaw mechanisms, reduction in the moving parts, and noise reduction thereby reducing maintenance. In this work, numerical analysis of the downstream wind turbine blade is conducted. In particular, the interaction between the tower and the rotor passage is investigated. Circular cross sectional tower and aerofoil shapes are considered in a staggered configuration and under cross-stream motion. The resulting blade static pressure and aerodynamic forces are investigated at different incident wind angles and wind speeds. Comparison of the flow field results against the conventional upstream wind turbine is also conducted. The wind flow is considered to be transient, incompressible, viscous Navier-Stokes and turbulent. The k-ε model is utilized as the turbulence closure. The passage of the rotor blade is governed by ALE and is represented numerically as a sliding mesh against the upstream fixed tower domain. Both the blade and tower cross sections are padded with a boundary layer mesh to accurately capture the viscous forces while several levels of refinement were implemented throughout the domain to assess and avoid the mesh dependence.


2020 ◽  
Author(s):  
Pieter-Jan Daems ◽  
Y. Guo ◽  
S. Sheng ◽  
C. Peeters ◽  
P. Guillaume ◽  
...  

Abstract Wind energy is one of the largest sources of renewable energy in the world. To further reduce the operations and maintenance (O&M) costs of wind farms, it is essential to be able to accurately pinpoint the root causes of different failure modes of interest. An example of such a failure mode that is not yet fully understood is white etching cracks (WEC). This can cause the bearing lifetime to be reduced to 5–10% of its design value. Multiple hypotheses are available in literature concerning its cause. To be able to validate or disprove these hypotheses, it is essential to have historic high-frequency measurement data (e.g., load and vibration levels) available. In time, this will allow linking to the history of the turbine operating data with failure data. This paper discusses the dynamic loading on the turbine during certain events (e.g., emergency stops, run-ups, and during normal operating conditions). By combining the number of specific events that each turbine has seen with the severity of each event, it becomes possible to assess which turbines are most likely to show signs of damage.


Author(s):  
Ibtissem Barkat ◽  
Abdelouahab Benretem ◽  
Fawaz Massouh ◽  
Issam Meghlaoui ◽  
Ahlem Chebel

This article aims to study the forces applied to the rotors of horizontal axis wind turbines. The aerodynamics of a turbine are controlled by the flow around the rotor, or estimate of air charges on the rotor blades under various operating conditions and their relation to the structural dynamics of the rotor are critical for design. One of the major challenges in wind turbine aerodynamics is to predict the forces on the blade as various methods, including blade element moment theory (BEM), the approach that is naturally adapted to the simulation of the aerodynamics of wind turbines and the dynamic and models (CFD) that describes with fidelity the flow around the rotor. In our article we proposed a modeling method and a simulation of the forces applied to the horizontal axis wind rotors turbines using the application of the blade elements method to model the rotor and the vortex method of free wake modeling in order to develop a rotor model, which can be used to study wind farms. This model is intended to speed up the calculation, guaranteeing a good representation of the aerodynamic loads exerted by the wind.


2020 ◽  
Vol 38 ◽  
pp. 215-221
Author(s):  
Anna Kuwana ◽  
Xue Yan Bai ◽  
Dan Yao ◽  
Haruo Kobayashi

There are many types of wind turbine. Large propeller-type wind turbines are used mainly for large wind farms and offshore wind power generation. Small vertical-axis wind turbines (VAWTs) are often used in distributed energy systems. In previous studies on wind turbines, the basic characteristics such as torque coefficient have often been obtained during rotation, with the turbine rotating at a constant speed. Such studies are necessary for the proper design of wind turbines. However, it is also necessary to conduct research under conditions in which the wind direction and wind speed change over time. Numerical simulation of the starting characteristics is carried out in this study. Based on the flow field around the wind turbine, the force required to rotate the turbine is calculated. The force used to stop the turbine is modeled based on friction in relation to the bearing. Equations for the motion of the turbine are solved by their use as external force. Wind turbine operation from the stationary state to the start of rotation is simulated. Five parameters, namely, blade length, wind turbine radius, overlap, gap, and blade thickness, are changed and the optimum shape is obtained. The simulation results tend to qualitatively agree with the experimental results for steadily rotating wind turbines in terms of two aspects: (1) the optimal shape has an 20% overlap of the turbine radius, and (2) the larger the gap, the lower the efficiency.


Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 882 ◽  
Author(s):  
Hongyan Ding ◽  
Zuntao Feng ◽  
Puyang Zhang ◽  
Conghuan Le ◽  
Yaohua Guo

The composite bucket foundation (CBF) for offshore wind turbines is the basis for a one-step integrated transportation and installation technique, which can be adapted to the construction and development needs of offshore wind farms due to its special structural form. To transport and install bucket foundations together with the upper portion of offshore wind turbines, a non-self-propelled integrated transportation and installation vessel was designed. In this paper, as the first stage of applying the proposed one-step integrated construction technique, the floating behavior during the transportation of CBF with a wind turbine tower for the Xiangshui wind farm in the Jiangsu province was monitored. The influences of speed, wave height, and wind on the floating behavior of the structure were studied. The results show that the roll and pitch angles remain close to level during the process of lifting and towing the wind turbine structure. In addition, the safety of the aircushion structure of the CBF was verified by analyzing the measurement results for the interaction force and the depth of the liquid within the bucket. The results of the three-DOF (degree of freedom) acceleration monitoring on the top of the test tower indicate that the wind turbine could meet the specified acceleration value limits during towing.


2020 ◽  
Vol 10 (22) ◽  
pp. 7995
Author(s):  
Erik Möllerström ◽  
Daniel Lindholm

Based on data from 1162 wind turbines, with a rated power of at least 1.8 MW, installed in Sweden after 2005, the accuracy of the annual energy production (AEP) predictions from the project planning phases has been compared to the wind-index-corrected production. Both the production and the predicted AEP data come from the database Vindstat, which collects information directly from wind turbine owners. The mean error was 7.1%, which means that, overall, the predicted AEP has been overestimated. The overestimation was higher for wind turbines situated in open terrain than in forest areas and was higher overall than that previously established for the British Isles and South Africa. Dividing the result over the installation year, the improvement which had been expected due to the continuous refinement of the methods and better data availability, was not observed over time. The major uncertainty comes from the predicted AEP as reported by wind turbine owners to the Vindstat database, which, for some cases, might not come from the wind energy calculation from the planning phase (i.e., the P50-value).


Author(s):  
Paul Sclavounos ◽  
Christopher Tracy ◽  
Sungho Lee

Wind is the fastest growing renewable energy source, increasing at an annual rate of 25% with a worldwide installed capacity of 74 GW in 2007. The vast majority of wind power is generated from onshore wind farms. Their growth is however limited by the lack of inexpensive land near major population centers and the visual pollution caused by large wind turbines. Wind energy generated from offshore wind farms is the next frontier. Large sea areas with stronger and steadier winds are available for wind farm development and 5MW wind turbine towers located 20 miles from the coastline are invisible. Current offshore wind turbines are supported by monopoles driven into the seafloor at coastal sites a few miles from shore and in water depths of 10–15m. The primary impediment to their growth is visual pollution and the prohibitive cost of seafloor mounted monopoles in larger water depths. This paper presents a fully coupled dynamic analysis of floating wind turbines that enables a parametric design study of floating wind turbine concepts and mooring systems. Pareto optimal designs are presented that possess a favorable combination of nacelle acceleration, mooring system tension and displacement of the floating structure supporting a five megawatt wind turbine. All concepts are selected so that they float stably while in tow to the offshore wind farm site and prior to their connection to the mooring system. A fully coupled dynamic analysis is carried out of the wind turbine, floater and mooring system in wind and a sea state based on standard computer programs used by the offshore and wind industries. The results of the parametric study are designs that show Pareto fronts for mean square acceleration of the turbine versus key cost drivers for the offshore structure that include the weight of the floating structure and the static plus dynamic mooring line tension. Pareto optimal structures are generally either a narrow deep drafted spar, or a shallow drafted barge ballasted with concrete. The mooring systems include both tension leg and catenary mooring systems. In some of the designs, the RMS acceleration of the wind turbine nacelle can be as low as 0.03 g in a sea state with a significant wave height of ten meters and water depths of up to 200 meters. These structures meet design requirements while possessing a favorable combination of nacelle accleration, total mooring system tension and weight of the floating structure. Their economic assessment is also discussed drawing upon a recent financial analysis of a proposed offshore wind farm.


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