Droop Nose With Elastic Skin

Author(s):  
Johannes Riemenschneider ◽  
Martin Radestock ◽  
Srinivas Vasista ◽  
Oliver Huxdorf ◽  
Hans Peter Monner

Morphing is a technology with high potential to reduce emissions in aviation by adapting the shape of the wings to varying external operating conditions. This paper is presenting results from the EU FP7 funded CHANGE project, where different concepts to adapt a UAV wing airfoil to different demands were investigated. The paper is concentrating on the design and experimental testing of a droop nose, which transforms the leading edge part of the 60 cm chord airfoil from a NACA 6510 shape for loiter and low speed to a NACA 2510 shape for a high speed mission. This paper is presenting the use of an especially soft skin, which reduces the needed force for morphing. That way the requirements for the servos driving the droop nose could be reduced significantly. This paper is showing the implications of such a soft design on the accuracy of the shape generated. For such a skin design, the driving mechanism of the system is designed as a compliant mechanism, which was generated by topology optimization, taking into account aerodynamic loads. For easy manufacturing reasons, thermoplastic polylactic acid (PLA) with zero warp property was used for the manufacturing of this compliant mechanism. Finally deformation measurements of the morphing skin were carried out in a series of lab tests. The match between measured and numerically derived section is quite good, especially in the root region of the wing. Finally an example of an alternative concept to the soft approach is presented. It is the metal based compliant mechanism with a rather stiff GFRP skin. A discussion on the use of different materials and the way forward towards 3D skin optimization is wrapping up the paper.

Author(s):  
Thomas Mosbach ◽  
Victor Burger ◽  
Barani Gunasekaran

The threshold combustion performance of different fuel formulations under simulated altitude relight conditions were investigated in the altitude relight test facility located at the Rolls-Royce plc. Strategic Research Centre in Derby, UK. The combustor employed was a twin-sector representation of an RQL gas turbine combustor. Eight fuels including conventional crude-derived Jet A-1 kerosene, synthetic paraffinic kerosenes (SPKs), linear paraffinic solvents, aromatic solvents and pure compounds were tested. The combustor was operated at sub-atmospheric air pressure of 41 kPa and air temperature of 265 K. The temperature of all fuels was regulated to 288 K. The combustor operating conditions corresponded to a low stratospheric flight altitude near 9 kilometres. The experimental work at the Rolls-Royce (RR) test-rig consisted of classical relight envelope ignition and extinction tests, and ancillary optical measurements: Simultaneous high-speed imaging of the OH* chemiluminescence and of the soot luminosity was used to visualize both the transient combustion phenomena and the combustion behaviour of the steady burning flames. Flame luminosity spectra were also simultaneously recorded with a spectrometer to obtain information about the different combustion intermediates and about the thermal soot radiation curve. This paper presents first results from the analysis of the weak extinction measurements. Further detailed test fuel results are the subject of a separate complementary paper [1]. It was found in general that the determined weak extinction parameters were not strongly dependent on the fuels investigated, however at the leading edge of the OH* chemiluminescence intensity development in the pre-flame region fuel-related differences were observed.


Author(s):  
Joachim Kurzke

Realistic compressor maps are the key to high quality gas turbine performance calculations. When modeling the performance of an existing engine then these maps are usually not known and must be approximated by adapting maps from literature to either measured data or to other available information. There are many publications describing map adaptation processes, simple ones and more sophisticated physically based scaling rules. There are also reports about using statistics, genetic algorithms, neural networks and even morphing techniques for re-engineering compressor maps. This type of methods does not consider the laws of physics and consequently the generated maps are valid at best in the region in which they have been calibrated. This region is frequently very narrow, especially in case of gas generator compressors which run in steady state always on a single operating line. This paper describes which physical phenomena influence the shape of speed and efficiency lines in compressor maps. For machines operating at comparatively low speeds (so that the flow into each stage is subsonic), there is usually considerable range between choke and stall corrected flow. As the speed of the machine is increased the range narrows. For high-speed stages with supersonic relative flow into the rotor the efficiency maximum is where the speed line turns over from vertical to lower than maximum corrected flow. At this operating condition the shock is about to detach from the leading edge of the blades. The flow at a certain speed can also be limited by choking in the compressor exit guide vanes. For high pressure ratio single stage centrifugal compressors this is a normal case, but it can also happen with low pressure ratio multistage boosters of turbofan engines, for example. If the compressor chokes at the exit, then the specific work remains constant along the speed line while the overall pressure ratio varies and that generates a very specific shape of the efficiency contour lines in the map. Also in other parts of the map, the efficiency varies along speed lines in a systematic manner. Peculiar shapes of specific work and corrected torque lines can reveal physically impossibilities that are difficult to see in the standard compressor map pictures. Compressor maps generated without considering the inherent physical phenomena can easily result in misleading performance calculations if used at operating conditions outside of the region where they have been calibrated. Whatever map adaptation method is used: the maps created in such a way should be checked thoroughly for violations of the underlying laws of compressor physics.


2015 ◽  
Author(s):  
Jonathan DeHart ◽  
Robert Russell ◽  
John Storey ◽  
Michael Kass ◽  
Richard DeCorso ◽  
...  

The Navy pilot program investigated cost-effective technologies to reduce emissions from legacy marine engines. High-speed, high-population engine models in both commercial and Navy fleets were targeted. Emission reductions were sought that would minimize fuel penalty as well as installation and operating costs. Navy operating conditions and fuels limited options. Five highly rated technologies were laboratory tested on a Detroit Diesel Corporation 12V-71N engine using two military and three alternative fuels. Two control technologies were then shipboard tested (baseline, 1-year early degradation, and 9-year late-life). Conclusions and recommendations are provided to inform application of these and similar emission control technologies within both commercial and Navy fleets.


2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Klemens Vogel ◽  
Reza S. Abhari ◽  
Armin Zemp

Vaned diffusers in centrifugal compressor stages are used to achieve higher stage pressure ratios, higher stage efficiencies, and more compact designs. The interaction of the stationary diffuser with the impeller can lead to resonant vibration with potentially devastating effects. This paper presents unsteady diffuser vane surface pressure measurements using in-house developed, flush mounted, fast response piezoresistive pressure transducers. The unsteady pressures were recorded for nine operating conditions, covering a wide range of the compressor map. Experimental work was complemented by 3D unsteady computational fluid dynamics (CFD) simulations using ansys cfx V12.1 to detail the unsteady diffuser aerodynamics. Pressure fluctuations of up to 34.4% of the inlet pressure were found. High pressure variations are present all along the vane and are not restricted to the leading edge region. Frequency analysis of the measured vane surface pressures show that reduced impeller loading, and the corresponding reduction of tip leakage fluid changes the characteristics of the fluctuations from a main blade count to a total blade count. The unsteady pressure fluctuations in the diffuser originate from three distinct locations. The impact of the jet-wake flow leaving the impeller results in high variation close to the leading edge. It was observed that CFD results overpredicted the amplitude of the pressure fluctuation on average by 62%.


Author(s):  
Klemens Vogel ◽  
Reza S. Abhari ◽  
Armin Zemp

Vaned diffusers in centrifugal compressor stages are used to achieve higher stage pressure ratios, higher stage efficiencies and more compact designs. The interaction of the stationary diffuser with the impeller can lead to resonant vibration with potentially devastating effects. This paper presents unsteady diffuser vane surface pressure measurements using in-house developed, flush mounted, fast response piezo-resistive pressure transducers. The unsteady pressures were recorded for 9 operating conditions, covering a wide range of the compressor map. Experimental work was complemented by 3D unsteady CFD simulations using ANSYS CFX V12.1 to detail the unsteady diffuser aerodynamics. Pressure fluctuations of up to 34.4% of the inlet pressure were found. High pressure variations are present all along the vane and are not restricted to the leading edge region. Frequency analysis of the measured vane surface pressures show that reduced impeller loading and the corresponding reduction of tip leakage fluid changes the characteristics of the fluctuations from a main blade count to a total blade count. The unsteady pressure fluctuations in the diffuser originate from three distinct locations. The impact of the jet wake flow leaving the impeller results in high variation close to the leading edge. It was observed that CFD results overpredicted the amplitude of the pressure fluctuation on average by 62%.


2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Paloma Paleo Cageao ◽  
Kathy Simmons ◽  
Arun Prabhakar ◽  
Budi Chandra

Experimental research was conducted into a scooped rotor system that captures oil from a stationary jet and directs it through passages within the shaft to another axial location. Such a system has benefits for delivering oil via under-race feed to aeroengine bearings where direct access is limited. Oil capture efficiency was calculated for three jet configurations, a range of geometric variations relative to a baseline and a range of operating conditions. Flow visualization techniques yielded high-speed imaging in the vicinity of the scoop leading edge. Overall capture efficiency depends on the amount of oil initially captured by the scoop that is retained. Observation shows that when the jet hits the tip of a scoop element, it is sliced and deflected upward in a “plume.” Ligaments and drops formed from this plume are not captured. In addition, some oil initially captured is flung outward as a consequence of centrifugal force. Although in principle capture of the entire supply is possible over most of the shaft speed range, as demonstrated by a simplified geometric model, in practice 60–70% is typical. Significant improvement in capture efficiency was obtained with a lower jet angle (more radial) compared to baseline. Higher capture efficiencies were found where the ratio of jet to scoop tip speed was lower. This research confirms the capability of a scoop system to capture and retain delivered oil. Additional numerical and experimental work is recommended to further optimize the geometry and increase the investigated temperature and pressure ranges.


Author(s):  
N. He ◽  
A. Tourlidakis

In this paper, a computational analysis of a high-speed centrifugal compressor stage for turbocharger applications is presented. Emphasis is focused on the effect of different number of diffuser vanes, and for this reason four different designs of the vaned diffuser are analysed. The first three of the diffusers consist of 11, 22 and 33 vanes, respectively, with their leading edge at a radius of 1.075 times the radius of the impeller tip. The fourth one consists of 22 vanes with its leading edge at 1.15 times the radius of the impeller tip. All the above vane designs are of double circular arc shape. A steady CFD analysis is carried out using the Reynolds-Averaged Navier-Stokes solver TASCflow at design and off-design operating conditions. An averaging approach is used at the interface between the impeller and the diffuser. A detailed comparison between the predicted and the available experimental data is performed in terms of pressure rise and efficiency characteristics, and very good agreement is accomplished. In addition, detailed flow distributions are compared and critically analysed. One of the most important conclusions is that while maintaining the overall throat area and the location of the leading and trailing edges of the diffuser, as the number of diffuser vanes increases, the pressure recovery coefficient at the semi-vaneless space at surge condition was found to reduce, the wake pattern becomes more pronounced and the velocity distribution at vaneless and semi-vaneless space becomes more distorted when passing the same mass flow rate and therefore the diffuser has a narrower flow range. On the other hand, it was found that the diffuser outlet to throat area ratio is not the dominant factor to influence the flow range when the number of vanes changes.


Author(s):  
Fanzhou Zhao ◽  
Nigel Smith ◽  
Mehdi Vahdati

This paper presents a simple model for the prediction of the ‘flutter bite’ of fan blades due to acoustic reflections from the intake. In a previous work by the authors, it was shown that the acoustic effects of the intake is very important and needs to be considered during the design of a fan blade. It was also shown that the damping due to blade motion and intake acoustics are independent and can be analysed separately. The acoustic reflections from the intake changes the damping of the blade by modifying the phase and amplitude of the unsteady pressure at the leading edge of the fan. It will be shown in the paper that, for a given intake, the phase and amplitude of the reflected acoustic waves can be evaluated analytically based on established theories independent of the fan design. The proposed model requires only the design intent of the fan blade and the geometry of the intake, which are available in the early design stages of a new engine, and can predict the operating conditions at which fan flutter is likely to occur. The proposed simple model can be used in two ways: (i) For a particular intake design, the flutter bite speed can be determined based on the fan operating line. This type of analysis can be very useful before the experimental testing stages of an engine, where possible ‘flutter bite’ regions must be identified prior to the experiments so as to avoid potential damages to the engine. Moreover, whole annulus unsteady CFD flutter computations are usually performed for a ‘fan plus intake’ design prior to manufacture. However due to the high demands on both computational time and resources, these computations cannot be carried out over the entire fan speed range in the early design stages. The proposed model can predict the fan speeds at which fan flutter is likely to occur, so that CFD investigations can be carried out accordingly. (ii) For a particular fan design, the effects of different intakes on the fan flutter stability can be determined so as to devise an optimal intake design which minimises the chance of potential flutter bite.


2021 ◽  
pp. 1-21
Author(s):  
Z. Hao ◽  
X. Yang ◽  
Z. Feng

Abstract Particulate deposits in aero-engine turbines change the profile of blades, increase the blade surface roughness and block internal cooling channels and film cooling holes, which generally leads to the degradation of aerodynamic and cooling performance. To reveal particle deposition effects in the turbine, unsteady simulations were performed by investigating the migration patterns and deposition characteristics of the particle contaminant in a one-stage, high-pressure turbine of an aero-engine. Two typical operating conditions of the aero-engine, i.e. high-temperature take-off and economic cruise, were discussed, and the effects of particle size on the migration and deposition of fly-ash particles were demonstrated. A critical velocity model was applied to predict particle deposition. Comparisons between the stator and rotor were made by presenting the concentration and trajectory of the particles and the resulting deposition patterns on the aerofoil surfaces. Results show that the migration and deposition of the particles in the stator passage is dominated by the flow characteristics of fluid and the property of particles. In the subsequential rotor passage, in addition to these factors, particles are also affected by the stator–rotor interaction and the interference between rotors. With higher inlet temperature and larger diameter of the particle, the quantity of deposits increases and the deposition is distributed mainly on the Pressure Side (PS) and the Leading Edge (LE) of the aerofoil.


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