Effect of orifice diameter, depth of air injection, and air flow rate on oxygen transfer in a pilot-scale, full lift, hypolimnetic aeratorA paper submitted to the Journal of Environmental Engineering and Science.

2009 ◽  
Vol 36 (1) ◽  
pp. 137-147 ◽  
Author(s):  
K.I. Ashley ◽  
D.S. Mavinic ◽  
K.J. Hall

A pilot-scale, full lift, hypolimnetic aerator was used to examine the effect of diffuser pore diameter, depth of diffuser submergence, and gas flow rate on oxygen transfer, using four standard units of measure for quantifying oxygen transfer: (a) KLa20 (h–1), the oxygen transfer coefficient at 20 °C; (b) SOTR (g O2·h–1), the standard oxygen transfer rate; (c) SAE (g O2·kWh–1), the standard aeration efficiency and (d) SOTE (%), the standard oxygen transfer efficiency. Diffuser depth (1.5 and 2.9 m) exerted a significant effect on KLa20, SOTR, SAE, and SOTE, with all units of measure increasing in response to increased diffuser depth. Both KLa20 and SOTR responded positively to increased gas flow rates (10, 20, 30, and 40 L·min–1), whereas both SAE and SOTE responded negatively. Orifice diameter (140, 400, and 800 µm) exerted a significant effect on KLa20, SOTR, SAE, and SOTE, with all units of measure increasing with decreasing orifice size. These experiments demonstrate how competing design factors interact to determine overall oxygen transfer rates in full lift hypolimnetic aeration systems. The practical application for full lift hypolimnetic aerator design is to maximize the surface area of the bubbles, use fine (i.e., ~140 μm) pore diameter diffusers, and locate the diffusers at the maximum practical depth.

2004 ◽  
Vol 50 (7) ◽  
pp. 61-68 ◽  
Author(s):  
C. Sahlmann ◽  
J.A. Libra ◽  
A. Schuchardt ◽  
U. Wiesmann ◽  
R. Gnirss

The efficiency of the aeration system in a full-scale activated sludge basin with 3 separately controlled aeration zones was improved for the low loading period in summer. The air flow rate to each aeration zone is currently regulated to hold a preset dissolved oxygen concentration (DO). Four different DO setpoint combinations were tested, each one for a one week period, using dynamic off-gas testing to measure the standardised oxygen transfer efficiency (αSOTE). As the DO setpoints were lowered, the total air flow rate to the basin decreased initially. A low DO in the first zones slowed biomass activity and pushed the load towards the end of the aeration basin. The relationship between αSOTE and the specific diffuser flow rate qD is different for each zone. In Zone 1 there was a strong decrease in αSOTE as qD increased, while Zones 2 and 3 were fairly independent of qD, Zone 2 at a higher level than Zone 3. Aeration costs were reduced by 15% for the most efficient combination. To achieve even more savings, a control strategy adjusting oxygen transfer rates over the aeration basin to the necessary oxygen transfer rates is suggested. It is based on changing the DO setpoints to reach the lowest total air flow rate while meeting the effluent requirements.


2008 ◽  
Vol 35 (7) ◽  
pp. 663-675 ◽  
Author(s):  
K. I. Ashley ◽  
D. S. Mavinic ◽  
K. J. Hall

A prototype laboratory-scale Speece Cone hypolimnetic aerator was used to examine the effect of oxygen input rate and outlet port water velocity on oxygen transfer, using four standard units of measure for quantifying oxygen transfer: (i) the oxygen transfer coefficient at 20 °C, KLa20 (h–1); (ii) the standard oxygen transfer rate (SOTR) (g O2·h–1); (iii) the standard aeration efficiency (SAE) (g O2 kW·h–1); and (iv) the standard oxygen transfer efficiency (SOTE) (%). The maximum inlet velocity (i.e., 70 cm·s–1) was only 23% of the recommended design velocity (i.e., 305 cm·s–1), and the two-phase bubble swarm did not properly develop inside the cone, but remained as a gas pocket at the top of the cone, resulting in a drastically reduced bubble surface area to water ratio. Therefore, all of the performance measures from this prototype Speece Cone were much lower than would be expected with the recommended design inlet velocity of 305 cm·s−1. Despite this difference, the system was still capable of oxygen transfer efficiencies of about 61%, under low gas flow rates, which is still higher than any full-lift design hypolimnetic aerator operating on air. Future research efforts are focused on building a pilot-scale Speece Cone, with as close to the correct inlet and outlet velocities, hydraulic residence time, and physical dimensions as possible, such that a two-phase bubble swarm could be generated. Once this experimental data is collected and analyzed, it can be properly compared with predictive models.


Author(s):  
B.S. Soroka ◽  
V.V. Horupa

Natural gas NG consumption in industry and energy of Ukraine, in recent years falls down as a result of the crisis in the country’s economy, to a certain extent due to the introduction of renewable energy sources along with alternative technologies, while in the utility sector the consumption of fuel gas flow rate enhancing because of an increase the number of consumers. The natural gas is mostly using by domestic purpose for heating of premises and for cooking. These items of the gas utilization in Ukraine are already exceeding the NG consumption in industry. Cooking is proceeding directly in the living quarters, those usually do not meet the requirements of the Ukrainian norms DBN for the ventilation procedures. NG use in household gas stoves is of great importance from the standpoint of controlling the emissions of harmful components of combustion products along with maintenance the satisfactory energy efficiency characteristics of NG using. The main environment pollutants when burning the natural gas in gas stoves are including the nitrogen oxides NOx (to a greater extent — highly toxic NO2 component), carbon oxide CO, formaldehyde CH2O as well as hydrocarbons (unburned UHC and polyaromatic PAH). An overview of environmental documents to control CO and NOx emissions in comparison with the proper norms by USA, EU, Russian Federation, Australia and China, has been completed. The modern designs of the burners for gas stoves are considered along with defining the main characteristics: heat power, the natural gas flow rate, diameter of gas orifice, diameter and spacing the firing openings and other parameters. The modern physical and chemical principles of gas combustion by means of atmospheric ejection burners of gas cookers have been analyzed from the standpoints of combustion process stabilization and of ensuring the stability of flares. Among the factors of the firing process destabilization within the framework of analysis above mentioned, the following forms of unstable combustion/flame unstabilities have been considered: flashback, blow out or flame lifting, and the appearance of flame yellow tips. Bibl. 37, Fig. 11, Tab. 7.


1994 ◽  
Vol 29 (10-11) ◽  
pp. 471-477 ◽  
Author(s):  
K. Nishidome ◽  
T. Kusuda ◽  
Y. Watanabe ◽  
M. Yamauchi ◽  
M. Mihara

With an oxygen microelectrode developed by the authors for the measurement of dissolved oxygen (DO) concentration profiles of biofilms in a rotating biological contactor (RBC), DO concentration profiles in the inside and outside of rotating biofilms were measured continuously in the air and water phases. Thicknesses of attached-water film (Lw) and the diffusion layer (Ld) formed on the biofilms were estimated from DO concentration profiles. The oxygen transfer rate to the biofilm was determined with measured DO concentration profiles and a steady state biofilm kinetic model by use of the thicknesses of attached-water film and the diffusion layer. The oxygen transfer rates obtained by two independent methods agreed well, so that the method of the measurement of DO concentration profilesis considered highly reliable. The conclusions in this study are summarized as follows: (1) Lw and Ld on a biofilm attached on a partially submerged rotating biological contactor were 50 and 70 μm thick, respectively; (2) The measured oxygen fluxes were about 10 g-O2/m2/day, and reasonably agreed with those calculated from removing rates of ammonia nitrogen.


2004 ◽  
Vol 39 (3) ◽  
pp. 237-244 ◽  
Author(s):  
Achanta Ramakrishna Rao ◽  
B.V. Bharathi Laxmi ◽  
K. Subba Narasiah

Abstract Experiments were conducted to study the performance of circular and square tank surface aerators on the oxygen transfer coefficient and to a limited extent on power requirements. All the tanks are geometrically similar except for their shapes. They consist of a rotor of diameter, D, fixed with six flat blades rotating with a speed, N, in pure waters of viscosity, υ, at room temperature. A simulation equation to predict the oxygen transfer coefficient, k = KLa20(υ/g2)1/3 for any given dynamic parameter governing the theoretical power per unit volume, X = N3D2/(g4/3υ1/3) was developed for circular tank aerators. The data on square tank aerators support another such simulation equation developed earlier for square tanks. A comparison of results, while re-aerating the same volume of water in both the shapes of tanks, leads to the interesting conclusion that for a given rotor speed the oxygen transfer rate is substantially more in square tanks than in circular tanks; whereas for a given effective input power to the rotor the oxygen transfer rate is more in circular tanks than in square tanks. This suggests that square tanks are preferred to circular tanks to raise the oxygen concentrations at a faster rate, whereas the circular tanks are advantageous as far as power requirements are concerned.


2012 ◽  
Vol 65 (7) ◽  
pp. 1172-1178 ◽  
Author(s):  
U. Barry ◽  
J.-M. Choubert ◽  
J.-P. Canler ◽  
A. Héduit ◽  
L. Robin ◽  
...  

This work suggests a procedure to correctly calibrate the parameters of a one-dimensional MBBR dynamic model in nitrification treatment. The study deals with the MBBR configuration with two reactors in series, one for carbon treatment and the other for nitrogen treatment. Because of the influence of the first reactor on the second one, the approach needs a specific calibration strategy. Firstly, a comparison between measured values and simulated ones obtained with default parameters has been carried out. Simulated values of filtered COD, NH4-N and dissolved oxygen are underestimated and nitrates are overestimated compared with observed data. Thus, nitrifying rate and oxygen transfer into the biofilm are overvalued. Secondly, a sensitivity analysis was carried out for parameters and for COD fractionation. It revealed three classes of sensitive parameters: physical, diffusional and kinetic. Then a calibration protocol of the MBBR dynamic model was proposed. It was successfully tested on data recorded at a pilot-scale plant and a calibrated set of values was obtained for four parameters: the maximum biofilm thickness, the detachment rate, the maximum autotrophic growth rate and the oxygen transfer rate.


Pharmaceutics ◽  
2019 ◽  
Vol 11 (1) ◽  
pp. 24 ◽  
Author(s):  
Georgia Kasten ◽  
Íris Duarte ◽  
Maria Paisana ◽  
Korbinian Löbmann ◽  
Thomas Rades ◽  
...  

The feasibility of upscaling the formulation of co-amorphous indomethacin-lysine from lab-scale to pilot-scale spray drying was investigated. A 22 full factorial design of experiments (DoE) was employed at lab scale. The atomization gas flow rate (Fatom, from 0.5 to 1.4 kg/h) and outlet temperature (Tout, from 55 to 75 °C) were chosen as the critical process parameters. The obtained amorphization, glass transition temperature, bulk density, yield, and particle size distribution were chosen as the critical quality attributes. In general, the model showed low Fatom and high Tout to be beneficial for the desired product characteristics (a co-amorphous formulation with a low bulk density, high yield, and small particle size). In addition, only a low Fatom and high Tout led to the desired complete co-amorphization, while a minor residual crystallinity was observed with the other combinations of Fatom and Tout. Finally, upscaling to a pilot scale spray dryer was carried out based on the DoE results; however, the drying gas flow rate and the feed flow rate were adjusted to account for the different drying chamber geometries. An increased likelihood to achieve complete amorphization, because of the extended drying chamber, and hence an increased residence time of the droplets in the drying gas, was found in the pilot scale, confirming the feasibility of upscaling spray drying as a production technique for co-amorphous systems.


2017 ◽  
Vol 6 (2) ◽  
pp. 76-86
Author(s):  
Ida Bagus Putu Sukadana ◽  
I Made Rajendra ◽  
Ida Ayu Anom Arsani ◽  
I Wayan Suastawa

The commonly known natural dye substance processing for traditional clothes, such as batik and tenun (woven cloth) is fermentation. The fermentation process can specifically be continued with extraction to produce indigo paste. The process can be done mechanically, i.e. by stirring process, and chemically. In order to accelerate the production, manual process of aeration can be substituted with jet-spray aerator. The aerator prototype which has been developed is acrylic aerator tube with diameter of 240 mm and thickness of 5 mm. The tube was made 1 m long to provide with a sufficient space for indigo foam. Its bottom part is completed with spiral air hose having five small holes of 0.2, 0.4, and 0.6 mm diameter uniformly located along the height of solution in the tube. The aerator was designed for the 10 litters of fermentation solution of 1 kilogram indigofera leaves. Based on the mass of indigo paste produced, the optimum working condition of the aerator is achieved on 3.8 m/sec air velocity and supply pressure of 2 bar with duration of 60 minutes. The aeration test indicated operational characteristic was quite good, i.e. Oxygen Transfer Rate (OTR) of 3.6 kg/hour, Aeration Efficiency (AE) of 4.8 kg/kWh and factual Oxygen Transfer Efficiency (OTE) of 44%.


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