scholarly journals Numerical Investigation on Pressure Fluctuations for Different Configurations of Vaned Diffuser Pumps

2007 ◽  
Vol 2007 ◽  
pp. 1-10 ◽  
Author(s):  
Jianjun Feng ◽  
Friedrich-Karl Benra ◽  
Hans Josef Dohmen
Keyword(s):  
Unsteady Flow ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
Leading Edge ◽  
Wake Flow ◽  
Trailing Edge ◽  
Vaned Diffuser ◽  
Blade Number ◽  
Radial Gap

Numerical simulations on impeller-diffuser interactions in radial diffuser pumps are conducted to investigate the unsteady flow, and more attention is paid to pressure fluctuations on the blade and vane surfaces. Calculations are performed at different operating points, different blade number configurations, and different radial gaps between the impeller and diffuser to examine their effects on the unsteady flow. Computational results show that a jet-wake flow structure is observed at the impeller outlet. The biggest pressure fluctuation on the blade is found to occur at the impeller trailing edge, on the pressure side near the impeller trailing edge, and at the diffuser vane leading edge, independent of the flow rate, radial gap, and blade number configuration. All of the flow rate, blade number configuration, and radial gap influence significantly the pressure fluctuation and associated unsteady effects in the diffuser pumps.

Theoretical Study of Pressure Fluctuations Downstream of a Diffuser Pump Impeller—Part 2: Effects of Volute, Flow Rate and Radial Gap

1997 ◽  
Vol 119 (3) ◽  
pp. 653-658 ◽  
Author(s):  
W. Qin ◽  
H. Tsukamoto
Keyword(s):  
Experimental Data ◽  
Unsteady Flow ◽  
Flow Rate ◽  
Theoretical Study ◽  
Pressure Fluctuations ◽  
Leading Edge ◽  
Trailing Edge ◽  
Pump Impeller ◽  
Impeller Blade ◽  
Radial Gap

The fundamental analysis in the first report was extended to calculate the unsteady flow induced by the interaction between impeller blades and diffuser vanes/volute casing in a diffuser pump. The unsteady flow in the diffuser vane passage, as well as the volute casing, is assumed to be induced by the five kinds of singularities—the bound vortices distributed on the impeller blades, diffuser vanes and volute casing wall, the sources at volute outlet, and the free vortices shed from the trailing edge of diffuser vanes. Calculated unsteady pressures agree with the corresponding experimental data. And the calculated results showed the effects of the flow rate, volute casing and the radial gaps between impeller blade trailing edge and diffuser vane leading edge on the magnitude of unsteady pressure downstream of impeller.

Effects of Lean Mode of Blade Trailing Edge On Pressure Fluctuation Characteristics of a Vertical Centrifugal Pump with Vaned Diffuser

2021 ◽  
Author(s):  
Yongshun Zeng ◽  
Zhifeng Yao ◽  
Ran Tao ◽  
Weichao Liu ◽  
Ruofu Xiao
Keyword(s):  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
Hydraulic Performance ◽  
Wake Flow ◽  
Long Distance ◽  
Trailing Edge ◽  
Excessive Pressure ◽  
Vaned Diffuser ◽  
Rotor Stator Interaction

Abstract A vertical centrifugal pump with a vaned diffuser is very attractive in the field of long-distance water supply. Excessive pressure fluctuations in the vaneless region due to rotor stator interaction (RSI) need careful evaluation. In the present investigation, the hydraulic performance and pressure fluctuation characteristics of a vertical centrifugal pump with three different lean modes of the blade trailing edge were quantitatively analyzed by comparison experiments, using the same test rig. Results showed that the pressure fluctuation level was the highest in the vaneless region, closest to the volute tongue, and increased as the flowrate deviated from the design flowrate. The lean mode of the blade trailing edge was found to have a slight influence on hydraulic performance, and the relative deviation of experimental specific speeds with three different lean modes was within 6%. The influence of the lean mode of the blade trailing edge on the pressure fluctuation level was experimentally verified for the first time. In particular, the flowrate-averaged peak-to-peak value of pressure fluctuation with the positive lean mode (PLM) was 62% of the corresponding value with the zero lean mode (ZLM), while no significant improvement was observed for the negative lean mode (NLM). The flow mechanism behind this may be explained as a weakening of the jet-wake flow pattern with PLM.

Fluid-Dynamic Pulsations and Radial Forces in a Centrifugal Pump With Different Impeller Diameters

2005 ◽  
Author(s):  
Eduardo Blanco ◽  
Rau´l Barrio ◽  
Jorge Parrondo ◽  
Jose´ Gonza´lez ◽  
Joaqui´n Ferna´ndez
Keyword(s):  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Fluid Dynamic ◽  
Front Wall ◽  
Numerical Predictions ◽  
Radial Forces ◽  
Flow Through ◽  
Radial Gap

A study is presented on the numerical computation of the unsteady flow through a single suction and single volute centrifugal pump equipped with three impellers of different outlet diameter. Computations were performed by means of the Fluent code, solving the 3D URANS equations. The study was focused on the effect of varying the impeller-volute radial gap on the flow perturbations associated to the fluid-dynamic blade-tongue interaction. In order to contrast the numerical predictions, an experimental series of tests was conducted for the pump with the bigger impeller, to obtain pressure fluctuation data along the volute front wall. Finally, the results from the numerical simulations were used to compute the radial forces at the blade passing frequency, as a function of flow-rate and blade-tongue radial gap.

Experimental and Numerical Investigation of the Unsteady Flow Field in a Vaned Diffuser of a High-Speed Centrifugal Compressor

2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Klemens Vogel ◽  
Reza S. Abhari ◽  
Armin Zemp
Keyword(s):  
Centrifugal Compressor ◽  
High Speed ◽  
Pressure Fluctuations ◽  
Leading Edge ◽  
Fast Response ◽  
Operating Conditions ◽  
Wake Flow ◽  
Vaned Diffuser ◽  
Wide Range ◽  
The Impact

Vaned diffusers in centrifugal compressor stages are used to achieve higher stage pressure ratios, higher stage efficiencies, and more compact designs. The interaction of the stationary diffuser with the impeller can lead to resonant vibration with potentially devastating effects. This paper presents unsteady diffuser vane surface pressure measurements using in-house developed, flush mounted, fast response piezoresistive pressure transducers. The unsteady pressures were recorded for nine operating conditions, covering a wide range of the compressor map. Experimental work was complemented by 3D unsteady computational fluid dynamics (CFD) simulations using ansys cfx V12.1 to detail the unsteady diffuser aerodynamics. Pressure fluctuations of up to 34.4% of the inlet pressure were found. High pressure variations are present all along the vane and are not restricted to the leading edge region. Frequency analysis of the measured vane surface pressures show that reduced impeller loading, and the corresponding reduction of tip leakage fluid changes the characteristics of the fluctuations from a main blade count to a total blade count. The unsteady pressure fluctuations in the diffuser originate from three distinct locations. The impact of the jet-wake flow leaving the impeller results in high variation close to the leading edge. It was observed that CFD results overpredicted the amplitude of the pressure fluctuation on average by 62%.

Experimental and Numerical Investigation of the Unsteady Flow Field in a Vaned Diffuser of a High-Speed Centrifugal Compressor

2014 ◽  
Author(s):  
Klemens Vogel ◽  
Reza S. Abhari ◽  
Armin Zemp
Keyword(s):  
Centrifugal Compressor ◽  
High Speed ◽  
Pressure Fluctuations ◽  
Leading Edge ◽  
Fast Response ◽  
Operating Conditions ◽  
Wake Flow ◽  
Vaned Diffuser ◽  
Wide Range ◽  
The Impact

Vaned diffusers in centrifugal compressor stages are used to achieve higher stage pressure ratios, higher stage efficiencies and more compact designs. The interaction of the stationary diffuser with the impeller can lead to resonant vibration with potentially devastating effects. This paper presents unsteady diffuser vane surface pressure measurements using in-house developed, flush mounted, fast response piezo-resistive pressure transducers. The unsteady pressures were recorded for 9 operating conditions, covering a wide range of the compressor map. Experimental work was complemented by 3D unsteady CFD simulations using ANSYS CFX V12.1 to detail the unsteady diffuser aerodynamics. Pressure fluctuations of up to 34.4% of the inlet pressure were found. High pressure variations are present all along the vane and are not restricted to the leading edge region. Frequency analysis of the measured vane surface pressures show that reduced impeller loading and the corresponding reduction of tip leakage fluid changes the characteristics of the fluctuations from a main blade count to a total blade count. The unsteady pressure fluctuations in the diffuser originate from three distinct locations. The impact of the jet wake flow leaving the impeller results in high variation close to the leading edge. It was observed that CFD results overpredicted the amplitude of the pressure fluctuation on average by 62%.

Aerodynamics and Aeroelasticity of Impeller Vane Interactions in a High Pressure Ratio Centrifugal Compressor

2010 ◽  
Author(s):  
S. K. Krishnababu ◽  
M. Imregun ◽  
J. S. Green ◽  
D. Hoyniak
Keyword(s):  
High Pressure ◽  
Centrifugal Compressor ◽  
Computational Study ◽  
Pressure Ratio ◽  
Leading Edge ◽  
Computational Domain ◽  
Trailing Edge ◽  
Vaned Diffuser ◽  
High Pressure Ratio ◽  
Radial Gap

The interaction between impeller and diffuser in a high-pressure ratio centrifugal compressor is considered to have a strong influence on the unsteady flow field, the impeller response and the performance of the compressor. A computational study was performed to investigate the interactions between a backswept impeller and its downstream vaned diffuser with emphasis on the impeller response at 2 different vane settings. The unsteady computations were conducted using two different modelling levels of increasing fidelity. The computational domain included an impeller with 15 main and 15 splitter blades and 22-vane wedge diffuser. A steady-state stage calculation with a mixing-plane interface between the impeller trailing edge and the vane leading edge was conducted first to assess the performance. A whole-annulus unsteady stage calculation was conducted to study the response of the impeller. The effect of radial gap between the impeller trailing edge and the vane leading edge on the performance of the impeller was investigated in some detail. In agreement with other similar studies, the results suggest that there is an optimum value of the radius ratio for best performance.

Experimental Investigation of Pressure Fluctuations on Inner Wall of a Centrifugal Pump

2019 ◽  
Vol 36 (4) ◽  
pp. 401-410 ◽  
Author(s):  
Xiao-Qi Jia ◽  
Bao-Ling Cui ◽  
Zu-Chao Zhu ◽  
Yu-Liang Zhang
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
High Flow ◽  
Low Flow ◽  
Centrifugal Pumps ◽  
Flow Rates ◽  
Pressure Distributions ◽  
Blade Passing Frequency

Abstract Affected by rotor–stator interaction and unstable inner flow, asymmetric pressure distributions and pressure fluctuations cannot be avoided in centrifugal pumps. To study the pressure distributions on volute and front casing walls, dynamic pressure tests are carried out on a centrifugal pump. Frequency spectrum analysis of pressure fluctuation is presented based on Fast Fourier transform and steady pressure distribution is obtained based on time-average method. The results show that amplitudes of pressure fluctuation and blade-passing frequency are sensitive to the flow rate. At low flow rates, high-pressure region and large pressure gradients near the volute tongue are observed, and the main factors contributing to the pressure fluctuation are fluctuations in blade-passing frequency and high-frequency fluctuations. By contrast, at high flow rates, fluctuations of rotating-frequency and low frequencies are the main contributors to pressure fluctuation. Moreover, at low flow rates, pressure near volute tongue increases rapidly at first and thereafter increases slowly, whereas at high flow rates, pressure decreases sharply. Asymmetries are observed in the pressure distributions on both volute and front casing walls. With increasing of flow rate, both asymmetries in the pressure distributions and magnitude of the pressure decrease.

scholarly journals Experimental Analysis on Pressure Fluctuation Characteristics of a Centrifugal Pump with Vaned-Diffuser

Water ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 126
Author(s):  
Houlin Liu ◽  
Ruichao Xia ◽  
Kai Wang ◽  
Yucheng Jing ◽  
Xianghui He
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Dominant Frequency ◽  
Design Flow ◽  
Signal Source ◽  
Vaned Diffuser ◽  
Impeller Outlet ◽  
Variation Tendency ◽  
Design Flow Rate

Experimental measurements to analyze the pressure fluctuation performance of a centrifugal pump with a vaned-diffuser, which its specific speed is 190. Results indicate that the main cause of pressure fluctuation is the rotor-stator interference at the impeller outlet. The head of the pump with vaned-diffuser at the design flow rate is 15.03 m, and the efficiency of the pump with a vaned-diffuser at the design flow rate reaches 71.47%. Pressure fluctuation decreases gradually with increasing distance from the impeller outlet. Along with the increase of the flow rate, amplitude of pressure fluctuation decreases. The amplitude of pressure fluctuation at the measuring points near the diffusion section of the pump body is larger than other measuring points. The variation tendency of pressure fluctuation at P1–P10 is the same, while there are wide frequency bands with different frequencies. The dominant frequency of pressure fluctuation is the blade passing frequency. The rotor-stator interference between the impeller and the vaned-diffuser gives rise to the main signal source of pressure fluctuation.

Pressure and Flow Rate Fluctuations in Single- and Two-Blade Pumps

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Andreas Pesch ◽  
Steffen Melzer ◽  
Stephan Schepeler ◽  
Tobias Kalkkuhl ◽  
Romuald Skoda
Keyword(s):  
Flow Rate ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Electromagnetic Flowmeter ◽  
Flow Region ◽  
Mean Values ◽  
Wall Pressure Fluctuations ◽  
Simulation Results ◽  
Blade Pump

Abstract A comparative study on the highly unsteady flow field in single- and two-blade pumps is performed. Stationary pump characteristics, as well as pressure and flow rate fluctuations, are presented. Wall pressure fluctuations were measured in the suction and pressure pipe as well as at several locations within the volute casing by piezoresistive transducers. Flow rate fluctuations were evaluated by a recently presented measurement system based on an electromagnetic flowmeter (Melzer et al. 2020, “A System for Time-Fluctuating Flow Rate Measurements in a Single-Blade Pump Circuit,” Flow Meas. Instrum., 71, p. 101675). Measurements were accompanied by three-dimensional (3D) flow simulations with the open-source cfd software foam-extend. A thorough grid study and validation of the simulation were performed. By a complementary analysis of measurement and simulation results, distinctive differences between both pump types were observed, e.g., flow rate and pressure fluctuation magnitudes are significantly higher in the single-blade pump. In relation to the respective mean values, flow rate fluctuation magnitudes are one order lower than pressure fluctuation magnitudes for both pumps. For the two-blade pump, fluctuations attenuate toward overload irrespective of the particular pump circuit, while they rise for the single-blade pump. 3D simulation results yield detailed insight into the spatially and temporally resolved impeller–volute interaction and reveal that the single-blade impeller pushes a high-pressure flow region forward in a way as a positive displacement pump, resulting in an inherently fluctuating velocity and pressure distribution within the volute.

scholarly journals Pressure fluctuation–vortex interaction in an ultra-low specific-speed centrifugal pump

2018 ◽  
Vol 38 (2) ◽  
pp. 527-543 ◽  
Author(s):  
Cong Wang ◽  
Yongxue Zhang ◽  
Zhiwei Li ◽  
Ao Xu ◽  
Chang Xu ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Leading Edge ◽  
Experimental Results ◽  
Vortex Interaction ◽  
Trailing Edge ◽  
Pressure Surface ◽  
Baroclinic Torque ◽  
Low Specific Speed ◽  
Specific Speed

To provide a comprehensive understanding of the pressure fluctuation–vortex interaction in non-cavitation and cavitation flow, in this article, the unsteady flow in an ultra-low specific-speed centrifugal pump was investigated by numerical simulation. The uncertainty of the numerical framework with three sets of successively refined mesh was verified and validated by a level of 1% of the experimental results. Then, the unsteady results indicate that the features of the internal flow and the pressure fluctuation were accurately captured in accordance with the closed-loop experimental results. The detailed pressure fluctuation at 16 monitoring points and the monitoring of the vorticity suggest that some inconsistent transient phenomena in frequency spectrums show strong correlation with the evolution of vortex, such as abnormal increasing amplitudes at the monitoring points near to the leading edge on the suction surface and the trailing edge on the pressure surface in the case of lower pressurization capacity of impeller after cavitation. Further analysis applies the relative vortex transport equation to intuitionally illustrate the pressure fluctuation–vortex interaction by the contribution of baroclinic torque, viscous diffusion and vortex convection terms. It reveals that the effect of viscous diffusion is weak when the Reynolds number is much greater than 1. Pressure fluctuation amplitude enlarges on the suction side of blade near to the leading edge due to the baroclinic torque in cavitation regions, whereas the abnormal increase of pressure fluctuation after cavitation on the pressure surface of blade approaching the trailing edge results from the vortex convection during vortices moving downstream with the decrease of available net positive suction head at the same instance.

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