scholarly journals A Novel Route for Development of Bulk Al/SiC Metal Matrix Nanocomposites

2011 ◽  
Vol 2011 ◽  
pp. 1-5 ◽  
Author(s):  
Payodhar Padhi ◽  
Sachikanta Kar

Addition of nano particles, even in quantities as small as 2 weight percent can enhance the hardness or yield strength by a factor as high as 2. There are several methods for the production of metal matrix nanocomposites including mechanical alloying, vertex process, and spray deposition and so forth. However, the above processes are expensive. Solidification processing is a relatively cheaper route. During solidification processing, nano particulates tend to agglomerate as a result of van der Waals forces and thus proper dispersion of the nano particulate in metal matrix is a challenge. In the present study a noncontact method, where the ultrasonic probe is not in direct contact with the liquid metal, was attempted to disperse nanosized SiC particulates in aluminum matrix. In this method, the mold was subjected to ultrasonic vibration. Hardness measurements and microstructural studies using HRTEM were carried out on samples taken from different locations of the nanocomposite ingot cast by this method.

2013 ◽  
Vol 545 ◽  
pp. 193-196 ◽  
Author(s):  
Payodhar Padhi ◽  
Biranchi Narayan Dash ◽  
Pragyan Mohanty ◽  
B.K. Satapathy ◽  
Sachikanta Kar

There are several methods for the production of metal matrix nano composites including mechanical alloying, vertex process and spray deposition. However, the above processes are expensive. Solidification processing is a relatively cheaper route. However, during solidification processing nano particulates tend to agglomerate as a result of van der Waals forces and thus proper dispersion of the nano-particulate in metal matrix is a challenge. Many researchers dispersed nanoparticles in metal matrix by ultrasonic casting. However their technique has several drawbacks such as the oscillating probe, which is in direct contact with liquid metal, may dissolve in the liquid metal and contaminate it. Moreover, the extent of dispersion is not uniform. It is maximum near the probe and gradually decreases as one move away from the probe. Lastly in the method developed by them, the oscillating probe is removed from the liquid metal before cooling and solidification begin. It may lead to partial reagglomeration of nanoparticles. To overcome these difficulties a non-contact method, where the ultrasonic probe is not in direct contact with the liquid metal, was attempted to disperse Nano-sized Al2O3 particulates in aluminium matrix. In this method the mold was subjected to ultrasonic vibration. The crystallite size of Al2O3 was mostly below 10 nm. Nano composite having 1-1.5 wt. % of Al2O3 was cast. From HRTEM studies it is observed that the Al2O3 particles are distributed uniformly except the grain boundaries. In micro scale the hardness is uniform throughout the samples. This is due to cavitation process as well as pushing of the nano-particles during the growth of the grains. In the present study it accounts all first-order effects i.e., phase change, bubble dynamics, turbulent pressure fluctuations, and noncondensable gases for deaglomeration and distribution of particles throughout the domain to get uniform distributions.


Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1034
Author(s):  
Massoud Malaki ◽  
Alireza Fadaei Tehrani ◽  
Behzad Niroumand ◽  
Manoj Gupta

Metal matrix composites (MMCs) have been developed in response to the enormous demand for special industrial materials and structures for automotive and aerospace applications, wherein both high-strength and light weight are simultaneously required. The most common, inexpensive route to fabricate MMCs or metal matrix nanocomposites (MMNCs) is based on casting, wherein reinforcements like nanoceramics, -carbides, -nitrides, elements or carbon allotropes are added to molten metal matrices; however, most of the mentioned reinforcements, especially those with nanosized reinforcing particles, have usually poor wettability with serious drawbacks like particle agglomerations and therefore diminished mechanical strength is almost always expected. Many research efforts have been made to enhance the affinity between the mating surfaces. The aim in this paper is to critically review and comprehensively discuss those approaches/routes commonly employed to boost wetting conditions at reinforcement-matrix interfaces. Particular attention is paid to aluminum matrix composites owing to the interest in lightweight materials and the need to enhance the mechanical properties like strength, wear, or creep resistance. It is believed that effective treatment(s) may enormously affect the wetting and interfacial strength.


2020 ◽  
Vol 979 ◽  
pp. 63-67
Author(s):  
K. Parthiban ◽  
Lakshmanan Poovazhgan

Recent researches in the domain of casting confirmed that the mechanical properties of aluminum and magnesium based nanocomposites can be appreciably enhanced when ultrasonic cavitation assisted solidification processing is used. Ultrasonic cavitation assisted solidification processing is used for the manufacturing of aluminum and magnesium alloy based metal matrix nanocomposites reinforced with nanoceramic particles. In this solidification processing, formation of clusters have been minimized and the nanoreinforcements were distributed uniformly in aluminum and magnesium matrix nanocomposites. The ultrasonic assisted casting approach will manage the grain dimensions via minimizing agglomeration of nanoparticles in metal matrices. This paper opinions the properties and morphology of aluminum and magnesium based metal matrix nanocomposites fabricated through ultrasonic assisted casting process.


Author(s):  
F. He ◽  
Q. Han ◽  
Y. C. Chen ◽  
C. Xu ◽  
L. Shao

High intensity ultrasonic vibration was applied to disperse SiC nano-particles into molten A354 during solidification process to fabricate metal matrix nanocomposite (MMNCs). MMNCs: A354/SiC/1p was obtained by dispersing 1% SiC particles into the molten A354. The distribution of the nano-SiC particles in this material was investigated using scanning electron microscope. The mechanical properties of this nano composite were tested. A354/SiC/1p-T6 samples were also fabricated and tested. Mechanical properties of A354/SiC with different weight percentage of SiC particles were also investigated to find out the optimized content of particles. The results suggest that A354/SiC/0.5p-T6 with extra 15 minutes ultrasonic treatment has shown the highest mechanical properties.


Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 2004
Author(s):  
Massoud Malaki ◽  
Alireza Fadaei Tehrani ◽  
Behzad Niroumand ◽  
Amir Abdullah

Metal matrix nanocomposites are a newly developed materials with promising applications in a wide variety of areas, ranging from medical to aerospace structures, owing to their lightweight high-strength properties. A light metal like aluminum is usually strengthened by a reinforcing agent of carbides, nitrides, oxides, carbon-based materials, or even elementals to boost the mechanical performance without sacrificing lightweight; however, almost all reinforcing nanomaterials are commonly poorly wetted by metals leading to agglomerations, clusterings, among other problems, with diminished ductility and overall mechanical performance. To tackle the mentioned problems, a number of strategies including coatings, thermal, mechanical, or chemical treatments may be followed. In the present study, a particular focus is paid on the mechanical dispersion of nano-silica particles in a molten A356 alloy through applying high-intensity ultrasonic agitations in order to improve dispersibility, wettability, and interfacial affinity. Nano-silica being an inexpensive high-strength nanomaterial is added to an A356 aluminum alloy melt and then dispersed and distributed by a 2-kW power ultrasonic system. Experimental results including microscopic observations and those mechanical experimentations revealed that the ultrasonication of the aforesaid solid–liquid system may greatly improve the affinity between the de-agglomerated nano-silica particles and the host aluminum matrix with enhanced ductility.


2016 ◽  
Vol 4 (9) ◽  
pp. 558-564
Author(s):  
SandeepKumar Mohan ◽  
◽  
PradyutKumar Swain ◽  
Swapnajeet Mohanta ◽  
◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 125
Author(s):  
Seyed Kiomars Moheimani ◽  
Mehran Dadkhah ◽  
Mohammad Hossein Mosallanejad ◽  
Abdollah Saboori

Metal matrix nanocomposites (MMNCs) with high specific strength have been of interest for numerous researchers. In the current study, Mg matrix nanocomposites reinforced with AlN nanoparticles were produced using the mechanical stirring-assisted casting method. Microstructure, hardness, physical, thermal and electrical properties of the produced composites were characterized in this work. According to the microstructural evaluations, the ceramic nanoparticles were uniformly dispersed within the matrix by applying a mechanical stirring. At higher AlN contents, however, some agglomerates were observed as a consequence of a particle-pushing mechanism during the solidification. Microhardness results showed a slight improvement in the mechanical strength of the nanocomposites following the addition of AlN nanoparticles. Interestingly, nanocomposite samples were featured with higher electrical and thermal conductivities, which can be attributed to the structural effect of nanoparticles within the matrix. Moreover, thermal expansion analysis of the nanocomposites indicated that the presence of nanoparticles lowered the Coefficient of Thermal Expansion (CTE) in the case of nanocomposites. All in all, this combination of properties, including high mechanical strength, thermal and electrical conductivity, together with low CTE, make these new nanocomposites very promising materials for electro packaging applications.


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