scholarly journals Numerical Investigation of a First Stage of a Multistage Centrifugal Pump: Impeller, Diffuser with Return Vanes, and Casing

2013 ◽  
Vol 2013 ◽  
pp. 1-15
Author(s):  
Nicolas La Roche-Carrier ◽  
Guyh Dituba Ngoma ◽  
Walid Ghie

This paper deals with the numerical investigation of a liquid flow in a first stage of a multistage centrifugal pump consisting of an impeller, diffuser with return vanes, and casing. The continuity and Navier-Stokes equations with the k-ε turbulence model and standard wall functions were used. To improve the design of the pump's first stage, the impacts of the impeller blade height and diffuser vane height, number of impeller blades, diffuser vanes and diffuser return vanes, and wall roughness height on the performances of the first stage of a multistage centrifugal pump were analyzed. The results achieved reveal that the selected parameters affect the pump head, brake horsepower, and efficiency in a strong yet different manner. To validate the model developed, the results of the numerical simulations were compared with the experimental results from the pump manufacturer.

2011 ◽  
Vol 2011 ◽  
pp. 1-16 ◽  
Author(s):  
Massinissa Djerroud ◽  
Guyh Dituba Ngoma ◽  
Walid Ghie

This paper presents the numerical investigation of the effects that the pertinent design parameters, including the blade height, the blade number, the outlet blade angle, the blade width, and the impeller diameter, have on the steady state liquid flow in a three-dimensional centrifugal pump. Three cases were considered for this study: impeller, combined impeller and volute, and combined impeller and diffuser. The continuity and Navier-Stokes equations with the k-ε turbulence model and the standard wall functions were used by means of ANSYS-CFX code. The results achieved reveal that the selected key design parameters have an impact on the centrifugal pump performance describing the pump head, the brake horsepower, and the overall efficiency. To valid the developed approach, the results of numerical simulation were compared with the experimental results considering the case of combined impeller and diffuser.


2010 ◽  
Vol 43 ◽  
pp. 434-437
Author(s):  
Yuan Yi Liu ◽  
Rui Guang Li

Based on the Renault-averaged Navier-Stokes equations and a standard turbulence model, the different clearance of the outer edge on the impeller and the draft-tube is simulated by the commercial software CFX, in order to achieve optimal performance. The velocity distributions and pressure distributions within the stamping and welding multistage centrifugal pumps are analyzed. The reasonable clearance value which impact on its performance and properties have been discovered. This paper is helpful to improve the design theory of stamping and welding multistage centrifugal pumps.


Author(s):  
Oliver Litfin ◽  
Antonio Delgado

The main objective of the presented work is to investigate the effect of volute design on the impeller–volute interaction. Therefore a low specific speed centrifugal pump impeller has been employed and three different volutes with circular cross-sections have been designed using the constant-velocity approach. Numerical simulations of the simplified pump model have been performed by means of ANSYS® CFX®, solving the 3D unsteady Reynolds-averaged Navier–Stokes equations. The three designs are compared in terms of hydraulic performance and also the flow patterns in the different volutes are examined in detail, including velocity, swirl and pressure distributions on different cross-sections along the volute as well as the charging of the volute. To show the impact of the volute on the impeller flow, also the pump impeller has been simulated without the volute and a thorough comparison of the time averaged results has been conducted. This has been done at the design flow rate as well as for overload and part load conditions. Also the unsteady flow inside a blade channel of the impeller during a revolution is investigated, revealing significant variations of its operating point, especially at off-design conditions. As a result of the performed studies it can be seen how the different volute designs interact with the impeller depending on the operation point and how this affects the hydraulic performance of the pump.


Author(s):  
Neil W. Harvey ◽  
Martin G. Rose ◽  
John Coupland ◽  
Terry Jones

A 3-D steady viscous finite volume pressure correction method for the solution of the Reynolds averaged Navier-Stokes equations has been used to calculate the heat transfer rates on the end walls of a modern High Pressure Turbine first stage stator. Surface heat transfer rates have been calculated at three conditions and compared with measurements made on a model of the vane tested in annular cascade in the Isentropic Light Piston Facility at DERA, Pyestock. The NGV Mach numbers, Reynolds numbers and geometry are fully representative of engine conditions. Design condition data has previously been presented by Harvey and Jones (1990). Off-design data is presented here for the first time. In the areas of highest heat transfer the calculated heat transfer rates are shown to be within 20% of the measured values at all three conditions. Particular emphasis is placed on the use of wall functions in the calculations with which relatively coarse grids (of around 140,000 nodes) can be used to keep computational run times sufficiently low for engine design purposes.


Author(s):  
Shen C. Lee ◽  
Daying Chen

A numerical method was developed to consider the two-dimensional flowfield between impeller blades of a given geometry. Solution of the laminar Navier-Stokes equations in geometry-oriented coordinates was obtained for stream functions and vorticities. Velocities and pressures were calculated to determine the output fluid-energy head. The circumferential components of the normal and shear stresses along the blade were evaluated to give the input mechanical-energy head. Performance predictions were obtained for different load conditions. Comparisons were made with the measured velocity vectors of the flowfield of an air-pump impeller and with the measured performance of a production water pump, good agreements were reached.


Author(s):  
Emmanuel Audusse ◽  
Marie-Odile Bristeau

Finite-Volume Solvers for a Multilayer Saint-Venant SystemWe consider the numerical investigation of two hyperbolic shallow water models. We focus on the treatment of the hyperbolic part. We first recall some efficient finite volume solvers for the classical Saint-Venant system. Then we study their extensions to a new multilayer Saint-Venant system. Finally, we use a kinetic solver to perform some numerical tests which prove that the 2D multilayer Saint-Venant system is a relevant alternative to 3D hydrostatic Navier-Stokes equations.


Author(s):  
Fahua Gu ◽  
Mark R. Anderson

The design of turbomachinery has been focusing on the improvement of the machine efficiency and the reduction of the design cost. This paper presents an integrated design system to create the machine geometry and to predict the machine performance at different levels of approximation, including one-dimensional design and analysis, quasi-three-dimensional-(blade-to-blade, throughflow) and full-three-dimensional-steady-state CFD analysis. One of the most important components, the Reynolds-averaged Navier-Stokes solver, is described in detail. It originated from the Dawes solver with numerous enhancements. They include the use of the low speed pre-conditioned full Navier-Stokes equations, the addition of the Spalart-Allmaras turbulence model and an improvement of wall functions related with the turbulence model. The latest upwind scheme, AUSM, has been implemented too. The Dawes code has been rewritten into a multi-block solver for O, C, and H grids. This paper provides some examples to evaluate the effect of grid topology on the machine performance prediction.


Author(s):  
K M Guleren ◽  
A Pinarbasi

The main goal of the present work is to analyse the numerical simulation of a centrifugal pump by solving Navier-Stokes equations, coupled with the ‘standard k-∊’ turbulence model. The pump consists of an impeller having five curved blades with nine diffuser vanes. The shaft rotates at 890r/min. Flow characteristics are assumed to be stalled in the appropriate region of flowrate levels of 1.31-2.861/s. Numerical analysis techniques are performed on a commercial FLUENT package program assuming steady, incompressible flow conditions with decreasing flowrate. Under stall conditions the flow in the diffuser passage alternates between outward jetting when the low-pass-filtered pressure is high to a reverse flow when the filtered pressure is low. Being below design conditions, there is a consistent high-speed leakage flow in the gap between the impeller and the diffuser from the exit side of the diffuser to the beginning of the volute. Separation of this leakage flow from the diffuser vane causes the onset of stall. As the flowrate decreases both the magnitude of the leakage within the vaneless part of the pump and reverse flow within a stalled diffuser passage increase. As this occurs, the stall-cell size extends from one to two diffuser passages. Comparisons are made with experimental data and show good agreement.


2013 ◽  
Vol 694-697 ◽  
pp. 56-60
Author(s):  
Yue Jun Ma ◽  
Ji Tao Zhao ◽  
Yu Min Yang

In the paper, on the basis of three-dimensional Reynolds-averaged Navier-Stokes equations and the RNG κ-ε turbulence model, adopting Three-dimensional unstructured grid and pressure connection the implicit correction SIMPLEC algorithm, and using MRF model which is supported by Fluent, this paper carries out numerical simulation of the internal flow of the centrifugal pump in different operation points. According to the results of numerical simulation, this paper analyzes the bad flow phenomena of the centrifugal pump, and puts forward suggests about configuration perfected of the centrifugal pump. In addition, this paper is also predicted the experimental value of the centrifugal pump performance, which is corresponding well with the measured value.


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