scholarly journals Olive Stone Ash as Secondary Raw Material for Fired Clay Bricks

2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
D. Eliche-Quesada ◽  
M. A. Felipe-Sesé ◽  
A. Infantes-Molina
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Engineering Properties ◽  
Clay Bricks ◽  
Olive Stone ◽  
Secondary Raw Material

This work evaluates the effect of incorporation of olive stone ash, as secondary raw material, on the properties of fired clay bricks. To this end, three compositions containing 10, 20, and 30 wt% olive stone ash in a mixture of clays (30 wt% red, 30 wt% yellow, and 40 wt% black clay) from Spain were prepared. The raw materials, clay and olive stone ash, were characterized by means of XRD, XRF, SEM-EDS, and TG-TDA analysis. The engineering properties of the press molded specimens fired at 900°C (4 h) such as linear shrinkage, bulk density, apparent porosity, water absorption, and compressive strength were evaluated. The results indicated that the incorporation of 10 wt% of olive stone ash produced bricks with suitable technological properties, with values of compressive strength of 41.9 MPa but with a reduced bulk density, by almost 4%. By contrast, the incorporation of 20 wt% and 30 wt% sharply increased the water absorption as a consequence of the large amount of open porosity and low mechanical strength presented by these formulations, which do not meet the standards for their use as face bricks. The bricks do not present environmental problems according to the leaching test.

scholarly journals Manufacture of Sustainable Clay Bricks Using Waste from Secondary Aluminum Recycling as Raw Material

Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2439 ◽  
Author(s):  
Eduardo Bonet-Martínez ◽  
Luis Pérez-Villarejo ◽  
Dolores Eliche-Quesada ◽  
Eulogio Castro
Keyword(s):  
Compressive Strength ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Partial Substitution ◽  
Secondary Aluminum ◽  
Recycling Industry ◽  
Clay Bricks ◽  
Aluminum Recycling

The aluminum recycling industry produces aluminum filter dust (AFD), a waste byproduct of the aluminum recycling process composed mainly of aluminum oxide in a percentage between 60–70%, 8% calcium oxide, almost 15% sodium chloride, and between 5–10% potassium chloride. Due to its aluminum content, this waste can be used as a raw material in the manufacture of ceramic bricks, at the same time reducing the environmental impact produced in landfill. In this work, the partial substitution of a clay mixture (40% black, 30% red, and 30% yellow clay) by different proportions of AFD in the range 0–25 wt % for the production of fired clay brick was studied. The raw materials, clays, and waste were characterized by XRF and XRD. The brick specimens were fired at 950 °C and their physical and mechanical properties, such as water absorption, water suction, loss of ignition, linear shrinkage, bulk density, and compressive strength, were analyzed. The more relevant results were obtained with the addition of up to 20 wt % AFD, obtaining bricks with physical properties comparable to pure clay-based bricks used as a reference and better compressive strength and thermal conductivity due to the balance between the melting and pore-forming effects of the waste. These sustainable bricks also comply with the regulations of heavy metals leached to the environment, as indicated by the leaching test.

scholarly journals Eco-friendly use of eggshell powder as a bio-filler and flux material to enhance technological properties of fired clay bricks

10.30544/628 ◽  
2021 ◽  
Author(s):  
Blasius Ngayakamo ◽  
Assia Mahamat Aboubakar ◽  
Charles Gbetoglo Komadja ◽  
Abdulhakeem Bello ◽  
Azikiwe Peter Onwualu
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Clay Soil ◽  
Raw Materials ◽  
Technological Properties ◽  
Casting Method ◽  
Alternative Source ◽  
Clay Bricks ◽  
Eggshell Waste

In this work, an experimental investigation on the use of eggshell powder from waste eggshells as an alternative source of bio-filler and flux to enhance the technological properties of fired clay bricks were carried out. Four different batch compositions were formed with eggshell powder as a bio-filler and flux replacing clay-soil up to 15 wt.%. The clay bricks were prepared by the casting method and were fired at 800, 900, and 1000 °C at the heating rate of 8 °C/min for 120 minutes. The raw materials and produced fired clay bricks were characterized by SEM/EDS, XRF, and XRD, respectively. Besides, technological properties of fired clay bricks (eg. water absorption, apparent porosity, bulk density, and compressive strength) were also determined. The results showed that adding 15 wt.% of eggshell powder as a bio-filler and flux yielded a compressive strength of 4.8 MPa, the bulk density of 2.1 g/cm3, and a lower water absorption value of 11.1% at the firing temperature of 1000 °C. Consequently, the use of eggshell as a bio-filler and flux to enhance the technological properties of fired clay bricks is promising and can be considered as an effective alternative method to reduce environmental concerns caused by inappropriate discarding and landfill construction to dispose of eggshell waste.

Comparison of Dolomite Clay and Cullet Addition on Physical and Mechanical Properties of Clay Bricks

2018 ◽  
Vol 766 ◽  
pp. 241-245
Author(s):  
Rattaphon Kantajan ◽  
Soravich Mulinta
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Raw Material ◽  
Component Ratio ◽  
Clay Brick ◽  
Red Clay ◽  
X Ray ◽  
Clay Bricks

The purpose of this study was to study and characterize the properties of physical – mechanical for clay bricks. The raw materials used in the study are from local sources. They are Sri Khum red clay, dolomite and cullet. The component ratio of clay brick as an addition Sri Khum red clay 50–90 %, foaming agent (dolomite and cullet) 10–50%. The characterization of raw material was analyzed by particle analyzer, X-ray fluorescence (XRF) and X-ray diffraction (XRD). The shrinkage, water absorption and compressive strength of clay brick were tested. The results showed that the properties of clay bricks after firing at temperature at 900°C were studied. The Sri Khum red clay 80% and cullet 20% had a shrinkage of 6.95%, water absorption of 20.4% and compressive strength of 182 kg/cm2. The physical – mechanical of clay brick achieved the requirements of Thai industrial standard (TIS 77-2545).

Mechanical Properties and Thermal Conductivity of Lightweight Clay Bricks Fabricated with a Powdered Marble Dust Additive

2018 ◽  
Vol 777 ◽  
pp. 465-470
Author(s):  
Sutas Janbuala ◽  
Mana Eambua ◽  
Arpapan Satayavibul ◽  
Watcharakhon Nethan
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Firing Temperature ◽  
Apparent Porosity ◽  
Clay Brick ◽  
Clay Bricks ◽  
Marble Dust

The objective of this study was to recycle powdered marble dust to improve mechanical properties and thermal conductivity of lightweight clay bricks. Varying amounts of powdered marble dust (10, 20, 30, and 40 vol.%) were added to a lightweight clay brick at the firing temperatures of 900, 1000, and 1100 °C. When higher quantities of powdered marble dust were added, the values of porosity and water absorption increased while those of thermal conductivity and bulk density decreased. The decrease in apparent porosity and water absorption were also affected by the increase in firing temperature. The most desirable properties of the clay bricks were obtained for the powdered marble dust content of 40 vol.% and firing temperature 900 °C: bulk density of 1.20 g/cm3, compressive strength 9.2 MPa, thermal conductivity 0.32 W/m.K, and water absorption 22.5%.

Quality Technological Properties of Foundry Exhaust Dust as Alternative Ceramic Coating Raw Materials

2015 ◽  
Vol 1088 ◽  
pp. 395-398
Author(s):  
Luiz Oliveira Veriano dalla Valentina ◽  
Marilena Valadares Folgueras ◽  
Wanessa Rejane Knop ◽  
Maria Cristina Pacheco do Nascimento ◽  
Glaucia Aparecida Prates
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Ceramic Coating ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Inert Atmosphere ◽  
Technological Properties ◽  
Foundry Industry ◽  
Ceramic Manufacturing ◽  
Materials Used

The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. The raw materials used were semi-stoneware kind atomized powder used on the coating ceramic manufacturing and dust exhaust byproduct supplied by a foundry industry both from brazilian industries . Tests were conducted using a heating rate of 10o.C / min and oxidant and / or inert atmosphere. Specimens contained different amounts of byproduct to the extent of 30% by mass, in order to verify the maximum addition of byproduct and were used in order to analyze the technological properties evaluation (water absorption linear shrinkage, bulk density). at the temperature of 1100 ° C showed higher difference between the results obtained and 1200o C this difference decreased.

Application of Dry Grass for Clay Brick Manufacturing

2017 ◽  
Vol 757 ◽  
pp. 35-39
Author(s):  
Nonthaphong Phonphuak
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Optimal Condition ◽  
Bulk Density ◽  
Firing Temperature ◽  
Apparent Porosity ◽  
Test Results ◽  
Clay Brick ◽  
Clay Bricks

In this paper, effects of incorporation of dry grass on the properties of clay bricks were investigated. Clay bricks fabricated with 0, 2.5, 5 and 7.5 % (w/w) of dry grass were tested. The clay brick specimens were fired at 900, 1000 and 1100 °C to study for bulk density, apparent porosity water absorption and compressive strength of brick samples were investigated. Results revealed that the bulk density of clay bricks were reduced when dry grass dosages increased. Results also shown that the increasing in bulk density were obtained when the firing temperature increased. The compressive strength of clay bricks was decreased when dry grass dosages increased. The addition of 2.5 % (w/w) dry grass fired at 1100 °C showed the optimal condition which indicated 11.6 MPa of compressive strength and 1.78 g/cm3 of bulk density. However, results indicated that a decrease in water absorption and apparent porosity were found when the firing temperature increased. Test results also revealed that the addition of dry grass for clay brick production lead to utilize a potential material as the additive to raw clay-bricks in the manufacturing of lightweight clay bricks.

Influence of Rice Husk Ash on the Engineering Properties of Fired-Clay Brick

2013 ◽  
Vol 795 ◽  
pp. 14-18 ◽  
Author(s):  
Y.C. Khoo ◽  
I. Johari ◽  
Zainal Arifin Ahmad
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Engineering Properties ◽  
Clay Brick ◽  
Minimum Requirement ◽  
X Ray ◽  
Clay Bricks ◽  
Sand Temperature

The aim of this study is to determine the influence of rice husk ash (RHA) on the engineering properties of fired-clay brick with the present of 10% sand. Temperature 1200°C is selected as the optimum temperature based on the preliminaries study. X-ray Diffraction (XRD) and X-Ray Fluorescence (XRF), were carried out to determine the characteristic of raw materials used. Mechanical properties of rice husk ash-clay bricks are determined in terms of compressive strength, porosity and water absorption. The results shows that increase in RHA replacement percentage reduce the compressive strength and linear shrinkage of fired-clay bricks while the porosity and water absorption value increase. From the investigation, we can conclude that the optimum mixing ratio for fired-clay brick containing RHA is 15% because it complied with the minimum requirement for building material in term of strength and water absorption.

scholarly journals Volcanic Tuff as Secondary Raw Material in the Production of Clay Bricks

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6872
Author(s):  
Nicoleta Cobîrzan ◽  
Gyorgy Thalmaier ◽  
Anca-Andreea Balog ◽  
Horia Constantinescu ◽  
Andrei Ceclan ◽  
...  
Keyword(s):  
Raw Materials ◽  
Thermal Analyses ◽  
Raw Material ◽  
Firing Process ◽  
Clay Bricks ◽  
Heat Demand ◽  
Result Show ◽  
Clay Matrix ◽  
Secondary Raw Material ◽  
Points Of View

The present work examines an innovative manufacturing technique for fired clay bricks, using tuff as a secondary raw material. Samples were made of clay and tuff (0–30 wt.%) fired at 900 to 1100 °C. The chemical and mineralogical compositions and physical and thermal analyses of raw materials were investigated by using SEM-EDS, RX and DTA-TG curves. The samples were analysed from the mineralogical, technological and mechanical points of view. The result show that the tuff’s presence in the clay mixtures considerably reduced the shrinkage of the product during the firing process, and the manufactured samples were of excellent quality. The compressive strength of the bricks varied from 5–35.3MPa, being influenced by the tuff content, clay matrix properties and firing temperatures. Finally, the heat demand for increasing the temperature from room to the firing temperature of the sample with 10% tuff content was 22%.

scholarly journals Evaluation of Kalalani vermiculite for production of high strength porcelain insulators

2019 ◽  
Vol 51 (2) ◽  
pp. 223-232 ◽  
Author(s):  
Blasius Ngayakamo ◽  
Eugene Park
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Bending Strength ◽  
Raw Materials ◽  
High Strength ◽  
Microstructural Characterization ◽  
Dielectric Strength ◽  
Raw Material ◽  
Porcelain Insulators

The present work has evaluated Kalalani vermiculite as a potential raw material for the production of high strength porcelain insulators. Three porcelain compositions were prepared to contain 0, 20 and 30 wt% of Kalalani vermiculite. Porcelain samples were fabricated using a semi-drying method. The chemical, mineralogical phases and microstructural characterization of the raw materials were carried out using XRF, XRD, and SEM techniques, respectively. Water absorption, bulk density, dielectric and bending strengths were performed on porcelain samples fired up to 1300?C. However, at the sintering temperature of 1250?C, the porcelain sample with 20 wt% of Kalalani vermiculite gave the dielectric strength of 61.3 kV/mm, bending strength of 30.54 MPa, bulk density of 2.21 g/cm3 and low water absorption value of 0.21 % which is the prerequisite properties for high strength porcelain insulators. It was therefore concluded that Kalalani vermiculite has the potential to be used for the production of high strength porcelain insulators

scholarly journals Evaluation of the Injana claystone from Central Iraq for the brick industry

2021 ◽  
Vol 48 (2) ◽  
Author(s):  
Salih M. Awadh ◽  
◽  
Ali M. Awad ◽  
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Late Miocene ◽  
Agricultural Soil ◽  
Sampling Method ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Standard Specification ◽  
Mineral Phases ◽  
Potential Use

This study aims to suggest an alternative to the use of quality agricultural soil in the brick industry (Iraq). The Late Miocene claystone bed in the Injana Formation in central Iraq was targeted through the study of 18 exposed sections that were sampled by using the trench sampling method. The claystones are characterized by quartz (36.4%) followed by calcite (32.8%), quartz (36.4%) feldspar (2.6%), gypsum (1.3%) and dolomite (0.7%), kaolinite (10.5%), illite (7.7%), chlorite (6.7%), palygorskite (6.0%) and montmorillonite (0.7%). New thermal mineral phases were formed at 950°C, including diopside (62.9%), quartz (18.4%), wollastonite (8.28%), akermanite (7.6%), Anorthite (6.25%), Nosean (4.9%), gehlenite (3.75%) and Lazurite (3.15%). The raw material's engineering tests showed that the Atterberg index for the plasticity varies from low to high, low volumetric and linear shrinkage during drying and firing with a temperature at 950°C. The raw material produced bricks with 155 kg/cm2 uniaxial compressive strength, 23.2% water absorption, and zero to low efflorescence. The results show the potential use of the Late Miocene clays of the Injana Formation to replace the existing agricultural grade muds presently being manufactured within the A and B category based on the Iraqi standard specification No.25 in 1993.

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