scholarly journals Eco-friendly use of eggshell powder as a bio-filler and flux material to enhance technological properties of fired clay bricks

10.30544/628 ◽  
2021 ◽  
Author(s):  
Blasius Ngayakamo ◽  
Assia Mahamat Aboubakar ◽  
Charles Gbetoglo Komadja ◽  
Abdulhakeem Bello ◽  
Azikiwe Peter Onwualu
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Clay Soil ◽  
Raw Materials ◽  
Technological Properties ◽  
Casting Method ◽  
Alternative Source ◽  
Clay Bricks ◽  
Eggshell Waste

In this work, an experimental investigation on the use of eggshell powder from waste eggshells as an alternative source of bio-filler and flux to enhance the technological properties of fired clay bricks were carried out. Four different batch compositions were formed with eggshell powder as a bio-filler and flux replacing clay-soil up to 15 wt.%. The clay bricks were prepared by the casting method and were fired at 800, 900, and 1000 °C at the heating rate of 8 °C/min for 120 minutes. The raw materials and produced fired clay bricks were characterized by SEM/EDS, XRF, and XRD, respectively. Besides, technological properties of fired clay bricks (eg. water absorption, apparent porosity, bulk density, and compressive strength) were also determined. The results showed that adding 15 wt.% of eggshell powder as a bio-filler and flux yielded a compressive strength of 4.8 MPa, the bulk density of 2.1 g/cm3, and a lower water absorption value of 11.1% at the firing temperature of 1000 °C. Consequently, the use of eggshell as a bio-filler and flux to enhance the technological properties of fired clay bricks is promising and can be considered as an effective alternative method to reduce environmental concerns caused by inappropriate discarding and landfill construction to dispose of eggshell waste.

scholarly journals Olive Stone Ash as Secondary Raw Material for Fired Clay Bricks

2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
D. Eliche-Quesada ◽  
M. A. Felipe-Sesé ◽  
A. Infantes-Molina
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Engineering Properties ◽  
Clay Bricks ◽  
Olive Stone ◽  
Secondary Raw Material

This work evaluates the effect of incorporation of olive stone ash, as secondary raw material, on the properties of fired clay bricks. To this end, three compositions containing 10, 20, and 30 wt% olive stone ash in a mixture of clays (30 wt% red, 30 wt% yellow, and 40 wt% black clay) from Spain were prepared. The raw materials, clay and olive stone ash, were characterized by means of XRD, XRF, SEM-EDS, and TG-TDA analysis. The engineering properties of the press molded specimens fired at 900°C (4 h) such as linear shrinkage, bulk density, apparent porosity, water absorption, and compressive strength were evaluated. The results indicated that the incorporation of 10 wt% of olive stone ash produced bricks with suitable technological properties, with values of compressive strength of 41.9 MPa but with a reduced bulk density, by almost 4%. By contrast, the incorporation of 20 wt% and 30 wt% sharply increased the water absorption as a consequence of the large amount of open porosity and low mechanical strength presented by these formulations, which do not meet the standards for their use as face bricks. The bricks do not present environmental problems according to the leaching test.

Mechanical Properties and Thermal Conductivity of Lightweight Clay Bricks Fabricated with a Powdered Marble Dust Additive

2018 ◽  
Vol 777 ◽  
pp. 465-470
Author(s):  
Sutas Janbuala ◽  
Mana Eambua ◽  
Arpapan Satayavibul ◽  
Watcharakhon Nethan
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Firing Temperature ◽  
Apparent Porosity ◽  
Clay Brick ◽  
Clay Bricks ◽  
Marble Dust

The objective of this study was to recycle powdered marble dust to improve mechanical properties and thermal conductivity of lightweight clay bricks. Varying amounts of powdered marble dust (10, 20, 30, and 40 vol.%) were added to a lightweight clay brick at the firing temperatures of 900, 1000, and 1100 °C. When higher quantities of powdered marble dust were added, the values of porosity and water absorption increased while those of thermal conductivity and bulk density decreased. The decrease in apparent porosity and water absorption were also affected by the increase in firing temperature. The most desirable properties of the clay bricks were obtained for the powdered marble dust content of 40 vol.% and firing temperature 900 °C: bulk density of 1.20 g/cm3, compressive strength 9.2 MPa, thermal conductivity 0.32 W/m.K, and water absorption 22.5%.

Quality Technological Properties of Foundry Exhaust Dust as Alternative Ceramic Coating Raw Materials

2015 ◽  
Vol 1088 ◽  
pp. 395-398
Author(s):  
Luiz Oliveira Veriano dalla Valentina ◽  
Marilena Valadares Folgueras ◽  
Wanessa Rejane Knop ◽  
Maria Cristina Pacheco do Nascimento ◽  
Glaucia Aparecida Prates
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Ceramic Coating ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Inert Atmosphere ◽  
Technological Properties ◽  
Foundry Industry ◽  
Ceramic Manufacturing ◽  
Materials Used

The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. The raw materials used were semi-stoneware kind atomized powder used on the coating ceramic manufacturing and dust exhaust byproduct supplied by a foundry industry both from brazilian industries . Tests were conducted using a heating rate of 10o.C / min and oxidant and / or inert atmosphere. Specimens contained different amounts of byproduct to the extent of 30% by mass, in order to verify the maximum addition of byproduct and were used in order to analyze the technological properties evaluation (water absorption linear shrinkage, bulk density). at the temperature of 1100 ° C showed higher difference between the results obtained and 1200o C this difference decreased.

Application of Dry Grass for Clay Brick Manufacturing

2017 ◽  
Vol 757 ◽  
pp. 35-39
Author(s):  
Nonthaphong Phonphuak
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Optimal Condition ◽  
Bulk Density ◽  
Firing Temperature ◽  
Apparent Porosity ◽  
Test Results ◽  
Clay Brick ◽  
Clay Bricks

In this paper, effects of incorporation of dry grass on the properties of clay bricks were investigated. Clay bricks fabricated with 0, 2.5, 5 and 7.5 % (w/w) of dry grass were tested. The clay brick specimens were fired at 900, 1000 and 1100 °C to study for bulk density, apparent porosity water absorption and compressive strength of brick samples were investigated. Results revealed that the bulk density of clay bricks were reduced when dry grass dosages increased. Results also shown that the increasing in bulk density were obtained when the firing temperature increased. The compressive strength of clay bricks was decreased when dry grass dosages increased. The addition of 2.5 % (w/w) dry grass fired at 1100 °C showed the optimal condition which indicated 11.6 MPa of compressive strength and 1.78 g/cm3 of bulk density. However, results indicated that a decrease in water absorption and apparent porosity were found when the firing temperature increased. Test results also revealed that the addition of dry grass for clay brick production lead to utilize a potential material as the additive to raw clay-bricks in the manufacturing of lightweight clay bricks.

scholarly journals Experimental study of the mechanical properties of burnt clay bricks incorporated with plastic and steel waste materials

2021 ◽  
Vol 899 (1) ◽  
pp. 012042
Author(s):  
M Ebadi-Jamkhaneh ◽  
M Ahmadi ◽  
D-P N Kontoni
Keyword(s):  
Compressive Strength ◽  
Cast Iron ◽  
Water Absorption ◽  
Raw Materials ◽  
High Energy ◽  
Inorganic Materials ◽  
Initial Water ◽  
Clay Bricks ◽  
Plastic Cast ◽  
Cast Iron Powder

Abstract Traditional masonry bricks are made of clay burnt under high temperatures, resulting in high energy consumption, environmental contaminations and decreased natural raw materials. In order to limit nature risks, inorganic materials have been used to make brick. Four types of materials, including fine and coarse plastic, cast iron, and iron swarf, have been used to make bricks. A total number of 64 specimens were made and tested. The tests results were presented in the form of compressive strength, rupture module, water absorption percentage, and initial water absorption ratio. The result showed that using cast iron powder caused the maximum compressive strength amongst all the samples, and was 46% larger than for the reference bricks. On the other hand, the maximum initial water absorption occurred within the first three hours, while the maximum rate was associated to samples with higher coarse plastic contents.

Effect of Rice Husk and Rice Husk Ash on Properties of Lightweight Clay Bricks

2015 ◽  
Vol 659 ◽  
pp. 74-79 ◽  
Author(s):  
Sutas Janbuala ◽  
Thanakorn Wasanapiarnpong
Keyword(s):  
Compressive Strength ◽  
Organic Matter ◽  
Chemical Composition ◽  
Water Absorption ◽  
Bulk Density ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Clay Brick ◽  
Clay Bricks ◽  
The Difference

The objective of this study is to investigate the effect of rice husk and rice husk ash which have the difference chemical composition and organic matter on porosity and properties of lightweight clay brick . Comparative adding between rice husk and rice husk ash were varied by 10, 20, 30, 40 % by weight. The results showed that more adding of rice husk and rice husk ash increase pore in microstructure and water absorption, while decrease bulk density. Porosity and water absorption are maximized when the rice husk are added at 40 %. The clay brick with 10, 20 and 30 % of rice husk or rice husk ash addition showed the required density and compressive strength followed the industrial standard of lightweight brick. The addition with 10 % of rice husk showed the best properties as 1.20 g/cm3 of bulk density and 4.6 MPa of compressive strength with 36.57 % of porosity. Whereas, the 10 % addition of rice husk ash showed 1.18 g/cm3 of bulk density and 5.97 MPa with 37.27 % of porosity.

scholarly journals Influence of the diameter of ground date pits on the technological properties of clay bricks

Cerâmica ◽  
2018 ◽  
Vol 64 (372) ◽  
pp. 589-597 ◽  
Author(s):  
G. Djafri ◽  
N. Chelouah
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Water Absorption ◽  
Apparent Density ◽  
Technological Properties ◽  
Clay Brick ◽  
Sem Micrographs ◽  
Clay Bricks ◽  
Different Diameters ◽  
Date Pits

Abstract The main aim of this study was to evaluate the effect of diameter of ground date pits (GDP) on the technological properties of a clay brick. For this purpose, increasing amounts of GDP (0, 5, 10, 15 and 20 wt%) with different diameters were mixed with a clay to produce clay bricks by pressing, drying and then firing at 900 °C. The GDP diameter and content changed the water requirement for plasticity. The shrinkage, water absorption and apparent porosity of fired clay brick increased with the content and diameter of GDP. The compressive strength, apparent density and thermal conductivity of the samples decreased with the increase in diameter and content of GDP. With the help of SEM micrographs, it was observed that the combustion of added GDP in the mixture led to a reduction in the diameter of pores formed in the fired clay brick samples.

Comparison of Dolomite Clay and Cullet Addition on Physical and Mechanical Properties of Clay Bricks

2018 ◽  
Vol 766 ◽  
pp. 241-245
Author(s):  
Rattaphon Kantajan ◽  
Soravich Mulinta
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Raw Material ◽  
Component Ratio ◽  
Clay Brick ◽  
Red Clay ◽  
X Ray ◽  
Clay Bricks

The purpose of this study was to study and characterize the properties of physical – mechanical for clay bricks. The raw materials used in the study are from local sources. They are Sri Khum red clay, dolomite and cullet. The component ratio of clay brick as an addition Sri Khum red clay 50–90 %, foaming agent (dolomite and cullet) 10–50%. The characterization of raw material was analyzed by particle analyzer, X-ray fluorescence (XRF) and X-ray diffraction (XRD). The shrinkage, water absorption and compressive strength of clay brick were tested. The results showed that the properties of clay bricks after firing at temperature at 900°C were studied. The Sri Khum red clay 80% and cullet 20% had a shrinkage of 6.95%, water absorption of 20.4% and compressive strength of 182 kg/cm2. The physical – mechanical of clay brick achieved the requirements of Thai industrial standard (TIS 77-2545).

scholarly journals An Experimental and Empirical Study on the Use of Waste Marble Powder in Construction Material

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3829
Author(s):  
Muhammad Sufian ◽  
Safi Ullah ◽  
Krzysztof Adam Ostrowski ◽  
Ayaz Ahmad ◽  
Asad Zia ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Construction Material ◽  
Salt Resistance ◽  
Absorption Capacity ◽  
International Standards ◽  
Clay Bricks ◽  
Marble Powder ◽  
Stone Industry

Marble is currently a commonly used material in the building industry, and environmental degradation is an inevitable consequence of its use. Marble waste occurs during the exploitation of deposits using shooting technologies. The obtained elements most mainly often have an irregular geometry and small dimensions, which excludes their use in the stone industry. There is no systematic way of disposing of these massive mounds of waste, which results in the occurrence of landfills and environmental pollution. To mitigate this problem, an effort was made to incorporate waste marble powder into clay bricks. Different percentage proportions of marble powder were considered as a partial substitute for clay, i.e., 5–30%. A total of 105 samples were prepared in order to assess the performance of the prepared marble clay bricks, i.e., their water absorption, bulk density, apparent porosity, salt resistance, and compressive strength. The obtained bricks were 1.3–19.9% lighter than conventional bricks. The bricks with the addition of 5–20% of marble powder had an adequate compressive strength with regards to the values required by international standards. Their compressive strength and bulk density decreased, while their water absorption capacity and porosity improved with an increased content of marble powder. The obtained empirical equations showed good agreement with the experimental results. The use of waste marble powder in the construction industry not only lowers project costs, but also reduces the likelihood of soil erosion and water contamination. This can be seen to be a crucial factor for economic growth in agricultural production.

scholarly journals Study on High Energy Propellant Waste in the Processing of Fired Clay Bricks

2020 ◽  
Vol 70 (6) ◽  
pp. 596-602
Author(s):  
P.K. Mehta ◽  
A. Kumaraswamy ◽  
V. K. Saraswat ◽  
Praveen Kumar B.
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Pore Formation ◽  
High Energy ◽  
X Ray Diffraction ◽  
X Ray ◽  
Clay Bricks ◽  
Baking Process ◽  
Fired Bricks ◽  
Xrd Studies

Utilisation of propellant waste in fabrication of bricks is not only used as efficient waste disposal method but also to get better functional properties. In the present study, high energy propellant (HEP) waste additive mixed with soil and fly ash in different proportions during manufacturing of bricks has been investigated experimentally. X-ray diffraction (XRD) studies were carried out to confirm the brick formation and the effect of HEP waste. Ceramic bricks were fabricated with HEP waste additive in proper proportions i.e. 0.5 wt %, 1.0 wt %, 1.5 wt %, 2.0 wt %, 2.5 wt %, 3 wt %, 3.5 wt %, and 4 wt % and then evaluated for water absorption capability and compressive strength. Compressive strength of 6.7 N/mm2, and Water absorption of 22 % have been observed from modified fired bricks impregnated with HEM waste additive. Scanning electron microscopy (SEM) studies were carried out to analyze the effect of HEP waste additive on pore formation and distribution in the bricks. Further, the heat resulting from decomposition of propellants can cause a decrease in the energy required of baking process. The process of manufacturing of bricks with HEP waste additive is first of its kind till date.

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