scholarly journals Research on Blade-Casing Rub-Impact Mechanism by Experiment and Simulation in Aeroengines

2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Jie Hong ◽  
Tianrang Li ◽  
Zhichao Liang ◽  
Dayi Zhang ◽  
Yanhong Ma

Aeroengines pursue high performance, and compressing blade-casing clearance has become one of the main ways to improve turbomachinery efficiency. Rub-impact faults occur frequently with clearance decreasing. A high-speed rotor-support-casing test rig was set up, and the mechanism tests of light and heavy rub-impact were carried out. A finite element model of the test rig was established, and the calculation results were in good agreement with the experimental results under both kinds of rub-impact conditions. Based on the actual blade-casing structure model, the effects of the major physical parameters including imbalance and material characteristics were investigated. During the rub-impact, the highest stress occurs at the blade tip first and then it is transmitted to the blade root. Deformation on the impact blade tip generates easily with decreased yield strength, and stress concentration at the blade tip occurs obviously with weaker stiffness. The agreement of the computation results with the experimental data indicates the method could be used to estimate rub-impact characteristics and is effective in design and analyses process.

Author(s):  
Nilgoon Zarei ◽  
Albert M. Leung ◽  
John D. Jones

This paper reports modeling a new design of Thermal MEMS gyroscope through the use of the Comsol Multiphysics software package. Being very small and having no movable parts have made thermal MEMS gyroscope very practical. Previously designed Thermal MEMS gyroscope shows some limitation such as being vulnerable to gravity force. Finding a technique to increase the range of thermal MEMS gyroscope reliability motivated us to come up with a new design that we will refer to as the ‘Forced Convection MEMS gyroscope’. A two-dimensional finite-element model of the device has been developed to investigate its performance. An external force has been introduced to the system to create a higher-velocity hot gas stream that will be deviated more in response to rotation. The external force should be great enough that convection currents resulting from gravity or acceleration will have minimal impact on the gyroscope sensitivity. A heating element can still be used, but its primary purpose is now to warm the flowing gas so that it can be detected by the sensors. In this paper we will also show that, in order to completely eliminate the impact of gravity and increase the sensitivity of the gyroscope, it is possible to eliminate the heaters entirely and instead use heated sensors to detect gas currents. In other words, the sensors are working as hot-wire anemometers. Our simulations suggest that this design variant results in higher sensitivity. We have also carried out optimization studies to identify the best location for the heaters and sensors. A prototype of this device has been fabricated based on MEMS techniques, and an external pump is used to produce an oscillating gas flow within the device.


Author(s):  
J. J. Moore ◽  
A. Palazzolo ◽  
R. Gadangi ◽  
T. A. Nale ◽  
S. A. Klusman ◽  
...  

Abstract A high speed damper test rig has been assembled at Texas A&M University to develop rotordynamic dampers for rocket engine turbopumps that operate at cryogenic temperatures, such as those used in the Space Shuttle Main Engines (SSMEs). Damping is difficult to obtain in this class of turbomachinery due to the low temperature and viscosity of the operating fluid. An impact damper has been designed and tested as a means to obtain effective damping in a rotorbearing system. The performance and behavior of the impact damper is verified experimentally in a cryogenic test rig at Texas A&M. Analytical investigations indicate a strong amplitude dependence on the performance of the impact damper. An optimum operating amplitude exists and is determined both analytically and experimentally. In addition, the damper performance is characterized by an equivalent viscous damping coefficient. The test results prove the impact damper to be a viable means to suppress vibration in a cryogenic rotorbearing system.


Author(s):  
R Anna Oeur ◽  
Michael D Gilchrist ◽  
Thomas Blaine Hoshizaki

Collisions with the head are the primary cause of concussion in contact sports. Head impacts can be further characterized by velocity, striking mass, compliance, and location (direction). The purpose of this study was to describe the interaction effects of these parameters on peak strain in four brain regions and the volume of strain for collision impacts. A pendulum test set-up was used to deliver impacts to an adult Hybrid III headform according to four levels of mass (3, 9, 15, and 21 kg), four velocities (1.5, 3.0, 4.5, and 6.0 m/s), two impact locations (through the centre of gravity and a non-centre of gravity), and three levels of compliance simulating unprotected, helmeted, and well-padded conditions in sport. Headform accelerations were input into a brain finite element model to obtain peak strain in the frontal, temporal, parietal, and occipital lobes and the volume of the brain experiencing 0.10, 0.15, 0.20, and 0.25 strains. Centre-of-gravity impacts created the highest strains (peak and volume) under low compliance and non-centre-of-gravity impacts produced greater strain responses under medium and high compliance conditions. The temporal lobe was the region that consistently displayed the highest peak strains, which may be due to the proximity of the impact locations to this region. Interactions between mass and velocity displayed effects where the 9-kg mass had higher peak and volumes of strain than the 15-kg mass at velocities of 3.0 and 4.5 m/s. This study demonstrates the important role of interacting impact parameters on increasing strain responses that are relevant to the spectrum of diffuse brain injuries, including concussion.


Author(s):  
Manudul Pahansen de Alwis ◽  
Karl Garme

The stochastic environmental conditions together with craft design and operational characteristics make it difficult to predict the vibration environments aboard high-performance marine craft, particularly the risk of impact acceleration events and the shock component of the exposure often being associated with structural failure and human injuries. The different timescales and the magnitudes involved complicate the real-time analysis of vibration and shock conditions aboard these craft. The article introduces a new measure, severity index, indicating the risk of severe impact acceleration, and proposes a method for real-time feedback on the severity of impact exposure together with accumulated vibration exposure. The method analyzes the immediate 60 s of vibration exposure history and computes the severity of impact exposure as for the present state based on severity index. The severity index probes the characteristic of the present acceleration stochastic process, that is, the risk of an upcoming heavy impact, and serves as an alert to the crew. The accumulated vibration exposure, important for mapping and logging the crew exposure, is determined by the ISO 2631:1997 vibration dose value. The severity due to the impact and accumulated vibration exposure is communicated to the crew every second as a color-coded indicator: green, yellow and red, representing low, medium and high, based on defined impact and dose limits. The severity index and feedback method are developed and validated by a data set of 27 three-hour simulations of a planning craft in irregular waves and verified for its feasibility in real-world applications by full-scale acceleration data recorded aboard high-speed planing craft in operation.


2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Xiaopei Cai ◽  
Wanli Liu ◽  
Kaize Xie ◽  
Wenjun Zhu ◽  
Xiyuan Tan ◽  
...  

Continuous welded rail (CWR) has been widely applied to the Chinese high-speed railways. It is interesting to reduce the effect of rail longitudinal force on the long-span cable-stayed bridges. Taking the pile-soil interaction into account, the finite element model of CWR on the long-span cable-stayed bridge is established based on the bridge-track interaction theory. The rail longitudinal force can be reduced and the track stability can be improved significantly by installing Rail Expansion Joint (REJ). The layout scheme of REJ plays a controlling role on designing CWR on bridges. Results show that the unidirectional REJ should be laid on both ends of the long-span cable-stayed bridge. Switch rails of REJ are set up on the main beam, stock rails are laid on the simply supported beams and crossing over beam joints, and several-meter long small resistance fasteners need to be laid on the sides of stock rails to reduce the fixed pier longitudinal force near the main beam. The range of REJ laid on cable-stayed bridge is mainly determined by temperature, rail breaking, and seismic condition; the bending and braking loads have little influence on it. Multiple field tests are carried out to prove the validity of the numerical model and the design methodology.


Author(s):  
Jiri Adamec ◽  
Peter Hofer ◽  
Stefan Pittner ◽  
Fabio Monticelli ◽  
Matthias Graw ◽  
...  

Abstract Punches without the use of instruments/objects are a common type of body violence and as such a frequent subject of medicolegal analyses. The assessment of the injuries occurred as well as of the potential of the assault to produce severe body harm is based on objective traces (especially the documented injuries of both parties involved) as well as the—often divergent—descriptions of the event. Quantitative data regarding the punching characteristics that could be used for the assessment are rare and originate mostly in sports science. The aim of this study was to provide physical data enabling/facilitating the assessment of various punching techniques. A total of 50 volunteers took part in our study (29 males and 21 females) and performed severe punches with the fist, with the small finger edge of the hand (karate chop), and with the open hand with both the dominant and the non-dominant hands in randomized order. The strikes were performed on a boxing pad attached to a KISTLER force plate (sampling frequency 10,000 Hz) mounted on a vertical wall. The punching velocity was defined as the hand velocity over the last 10 cm prior to the contact to the pad and ascertained by using a high-speed camera (2000 Hz). Apart from the strike velocity, the maximum force, the impulse (the integral of the force-time curve), the impact duration, and the effective mass of the punch (the ratio between the impulse and the strike velocity) were measured/calculated. The results show a various degree of dependence of the physical parameters of the strikes on the punching technique, gender, hand used, body weight, and other factors. On the other hand, a high degree of variability was observed that is likely attributable to individual punching capabilities. In a follow-up study, we plan to compare the “ordinary” persons with highly trained (boxers etc.) individuals. Even though the results must be interpreted with great caution and a direct transfer of the quantitative parameters to real-world situations is in general terms not possible, the study offers valuable insights and a solid basis for a qualified forensic medical/biomechanical assessment.


Author(s):  
Rajneesh Bhardwaj ◽  
Jon P. Longtin ◽  
Daniel Attinger

The objective of this work is to understand the coupling of fluid dynamics and heat transfer during the impact of a millimeter-size water droplet on a flat, solid glass substrate. In this work, a finite-element model is presented which simulates the transient fluid dynamics and heat transfer during the droplet deposition process, considering Laplace forces on the liquid-gas boundary, and the dynamics of wetting. A novel, experimental laser-based method is used to measure temperatures at the solid-liquid interface. This method is based on a thermoreflectance technique and provides unprecedented temporal and spatial resolutions of 1 microsecond and 20 micrometer, respectively. Matching between simulations, temperature measurements and high-speed visualization allows the determination of the interfacial heat transfer coefficient.


2011 ◽  
Vol 101-102 ◽  
pp. 702-707 ◽  
Author(s):  
Zhao Dong Huang ◽  
Bo Qian Fan ◽  
Xiao Ping Ouyang ◽  
Ling Ling Xu ◽  
Zhi Gang Wang

The rolling bearing test rig for heavy vehicles often works under heavy load and high speed, thus it requires high performance for the main shaft and mechanical structure. In this paper a design of test rig for high-speed railway rolling bearings is presented, in which a new structure is adopted to reduce the load on the support bearings. The basic idea is to position the load in a way that they can be balanced by each other.


2014 ◽  
Vol 555 ◽  
pp. 555-560 ◽  
Author(s):  
Doru Bardac ◽  
Constantin Dogariu

This paper presents a method to investigate the characteristics of a turning high-speed spindle system. The geometric quality of high-precision parts is highly dependent on the performance of the entire machining system,especially by the main spindle behaviour. The machine tool main spindle units is focused on direct driven spindle units for high-speed and high performance cutting. This paper analyzes the static behavior for a turning machine spindle and presents some activities to improve the CAD model for such complex systems. The proposed models take into account the spindle with the detailed bearing system. The analysis was performed during the design activity and was based on Finite Elements Method. Starting from the 3D designed model, using FEM done by means of ANSYS analysis the structure stiffness was evaluated and, by consequence, the influence on the machine tool precision. The aim of this paper is to develop a finite element model of the machine spindle system and to use this method for design optimization. The 3D model was designed using the SolidWorks CAD software. The static analysis was completed by modal, harmonic response and thermal analysis, but their results will be presented in other papers.


Author(s):  
Jayaraman Kandasamy ◽  
B. L. Jaiswal ◽  
P. Sarasu ◽  
S. Sivaperumal ◽  
Dilli Babu ◽  
...  

High performance turbo machinery demands high shaft speeds, increased rotor flexibility, tighter clearances in flow passages, advanced materials, and increased tolerance to imbalances. Operation at high speeds induces severe dynamic loading with large amplitude journal motions at the bearing supports. Squeeze film dampers are essential components of high-speed turbo machinery since they offer the unique advantages of dissipation of vibration energy and isolation of structural components, as well as the capability to improve the dynamic stability characteristics of inherently unstable rotor-bearing systems. A bearing test rig is developed using 350 KW motor with variable frequency drive and has the potential of maximum operating speed up to 20,000 rpm. A squeeze film damper is used between the bearings and housing to reduce the unbalance forces transmitted to the pedestal by introducing an additional damping and thereby reduces the amplitude of vibration to acceptable level. The test rig instrumentation is capable of detecting bearing critical speed of the test rotor, and has been used for parametric studies and to monitor the temperature profile, vibration levels and pressure distribution of SFD oil film. The first critical speed of the test rotor is measured. The vibration level of the rotor system is increased with the rise of axial load together with speed. It is estimated that under all the conditions presence of oil in SFD zone reduces the vibration levels.


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