scholarly journals Effects of Fabrication Parameters on the Properties of Parts Manufactured with Selective Laser Sintering: Application on Cement-Filled PA12

2019 ◽  
Vol 2019 ◽  
pp. 1-9 ◽  
Author(s):  
Abdelrasoul M. Gadelmoula ◽  
Saleh A. Aldahash
Keyword(s):  
Laser Power ◽  
Laser Energy ◽  
Selective Laser Sintering ◽  
Laser Sintering ◽  
Morphological Properties ◽  
Vector Length ◽  
Incident Laser Power ◽  
White Cement ◽  
Wide Range ◽  
Fabrication Parameters

Selective laser sintering (SLS) becomes a promising technology for manufacturing complicated objects with small to moderate numbers from a wide range of polymeric and metallic powders. However, the fabrication parameters in the SLS process need to be tailored for each end-use fabricated product. Hence, it becomes extremely important to investigate the effects of fabrication parameters on the mechanical and morphological properties of SLS parts. For this purpose, the present experimental work is devoted to evaluating the effects of some important fabrication parameters, that have not received proper attention in the published literature, on the properties of cement-filled polyamide 12 (PA12) parts manufactured with the SLS technique. The effect of scanning vector length on the tensile, compressive, and flexural strength of manufactured PA12/white cement parts is investigated. Also, the end-of-vector (EOV) effect on the edge geometry of manufactured parts is studied. Moreover, the effect of incident laser power (LP) on the surface quality of fabricated SLS PA12/white cement parts is qualitatively evaluated. The results from this work revealed that the scanning vector length significantly affects the mechanical properties of SLS parts provided that the load is applied along the scanning vector direction. Also, it is noticed that excessive exposure to laser energy at layer edges can deteriorate the part’s edge and in some cases can cause localized heating and burning of the part’s edge and, eventually, can result in surface microcracks. Finally, the experiments confirmed that increasing the laser power can enhance the surface roughness of manufactured parts; however, excessive increase in laser power causes localized burning and initiation of surface microcracks.

scholarly journals Selective Laser Sintering of PA6: Effect of Powder Recoating on Fibre Orientation

2020 ◽  
Vol 4 (3) ◽  
pp. 108
Author(s):  
Tobias Heckner ◽  
Michael Seitz ◽  
Sven Robert Raisch ◽  
Gerrit Huelder ◽  
Peter Middendorf
Keyword(s):  
Computed Tomography ◽  
Mechanical Properties ◽  
Layer Thickness ◽  
Laser Power ◽  
Laser Energy ◽  
Fibre Orientation ◽  
Selective Laser Sintering ◽  
Laser Sintering ◽  
Shear Stresses ◽  
Imaging Results

In Selective Laser Sintering, fibres are strongly orientated during the powder recoating process. This effect leads to an additional increase of anisotropy in the final printed parts. This study investigates the influence of process parameter variation on the mechanical properties and the fibre orientation. A full factorial design of experiment was created to evaluate the processing parameters of recoating speed, layer thickness and laser power on the part’s modulus of elasticity. Based on the mechanical testing, computed tomography was applied to selected samples to investigate the process-induced fibre microstructure, and calculate the fibre orientation tensors. The results show increasing part stiffness in the deposition direction, with decreasing layer thickness and increasing laser power, while the recoating speed only shows little effect on the mechanical performance. This complies with computed tomography imaging results, which show an increase in fibre orientation with smaller layer thickness. With thinner layers, and hence smaller shear gaps, shear stresses induced by the roller during recoating increase significantly, leading to excessive fibre reorientation and alignment. The high level of fibre alignment implies an increase of strength and stiffness in the recoating direction. In addition, thinner layer thickness under constant laser energy density results in improved melting behaviour, and thus improved fibre consolidation, consequently further increasing the mechanical properties. Meanwhile, the parameters of recoating speed and laser power do not have a significant impact on fibre orientation within their applicable process windows.

Orthotropic properties of cement-filled polyamide 12 manufactured by selective laser sintering

2020 ◽  
Vol 26 (6) ◽  
pp. 1103-1112
Author(s):  
Saleh Ahmed Aldahash ◽  
Abdelrasoul M. Gadelmoula
Keyword(s):  
Mechanical Properties ◽  
Laser Energy ◽  
Flexural Modulus ◽  
Selective Laser Sintering ◽  
Scanning Speed ◽  
Laser Sintering ◽  
Content Type ◽  
Build Orientation ◽  
Polyamide 12 ◽  
Fabrication Parameters

Purpose The cement-filled PA12 manufactured by selective laser sintering (SLS) offers desirable mechanical properties; however, these properties are dependent on several fabrication parameters. As a result, SLS prototypes may exhibit orthotropic mechanical properties unless properly oriented in build chamber. This paper aims to evaluate the effects of part build orientation, laser energy and cement content on mechanical properties of cement-filled PA12. Design/methodology/approach The test specimens were fabricated by SLS using the “DTM Sinterstation 2000” system at which the specimens were aligned along six different orientations. The scanning speed was 914mm/s, scan spacing was 0.15mm, layer thickness was 0.1mm and laser power was 4.5–8Watt. A total of 270 tensile specimens, 270 flexural specimens and 135 compression specimens were manufactured and the tensile, compression and flexural properties of fabricated specimens were evaluated. Findings The experiments revealed orientation-dependent (orthotropic) mechanical properties of SLS cement-filled PA12 and confirmed that the parts with shorter scan vectors have enhanced flexural strength as compared with longer scan vectors. The maximum deviations of ultimate tensile strength, compressive strength and flexural modulus along the six orientations were 32%, 26% and 36%, respectively. Originality/value Although part build orientation is a key fabrication parameter, very little was found in open literature with contradictory findings about its effect on mechanical properties of fabricated parts. In this work, the effects of build orientation when combined with other fabrication parameters on the properties of SLS parts were evaluated along six different orientations.

Experimental Study on Sintering Parameters in Selective Laser Sintering for ABS

2011 ◽  
Vol 314-316 ◽  
pp. 738-741 ◽  
Author(s):  
Qing Guo Chen ◽  
Jun Cai Zhang
Keyword(s):  
Laser Power ◽  
Sintering Temperature ◽  
Laser Energy ◽  
Selective Laser Sintering ◽  
Single Layer ◽  
Scanning Speed ◽  
Laser Sintering ◽  
Orthogonal Experimental Design ◽  
Preheat Temperature ◽  
Abs Resin

Sintering temperature influences on sintering process essentially. Laser power and scanning speed determined sintering temperature. Preheat to powder is beneficial to improve the surface temperature uniformity. Stress concentration of part is various in different layer depth. Therefore, the influence of laser power, scanning speed, thickness of spreading layer and preheat temperature on part quality in selective laser sintering(SLS) are main factors. Based on laser energy in Gaussian distribution and mechanism of SLS, with manufactured specimen pieces by molding machine AFS-450, orthogonal experimental design and analysis of variance are adopted to post-treatment. The prototyping sintering parameters are optimized. The result and solution of the experiment are the preheat temperature of 100°C, the scanning speed of 2000 mm/s, the laser power of 24W, the thickness of single layer of 0.2mm for ABS resin. This work can provide optimized parameters in SLS for ABS resin. It will be of benefit to improve the part dimensional precision and strength.

Research on Warpage of Polystyrene in Selective Laser Sintering

2010 ◽  
Vol 43 ◽  
pp. 578-582 ◽  
Author(s):  
C.Y. Wang ◽  
Q. Dong ◽  
X.X. Shen
Keyword(s):  
Layer Thickness ◽  
Process Parameters ◽  
Laser Power ◽  
Selective Laser Sintering ◽  
Scanning Speed ◽  
Laser Sintering ◽  
Main Process ◽  
Influence Of Process Parameters ◽  
Temperature Changes ◽  
Hatch Spacing

Warpage is a crucial factor to accuracy of sintering part in selective laser sintering (SLS) process. In this paper, The influence of process parameters on warpage when sintering polystyrene(PS) materials in SLS are investigated. The laser power, scanning speed, hatch spacing, layer thickness as well as temperature of powder are considered as the main process parameters. The results showed that warpage increases with the increase of hatch space. Contary to it, warpage decreases with the increase of laser power. Warpage decreases with the increase of layer thickness between 0.16~0.18mm and changes little with increase of the thickness. Warpage increases along with the increase of scanning speed but decreases when the speed is over about 2000mm/s. When the temperature changes between 82°C-86°C, warpage decreases little with the increase of temperature. But further increase of temperature leads to warpage decreasing sharply when the temperature changes between 86°C-90°C.

scholarly journals Process Optimization Variables for Direct Metal Laser Sintering

2015 ◽  
Vol 15 (4) ◽  
pp. 38-51 ◽  
Author(s):  
Ż. A. Mierzejewska
Keyword(s):  
Selective Laser Sintering ◽  
Minimum Energy ◽  
Systems Design ◽  
Laser Sintering ◽  
Physical Models ◽  
Cad Model ◽  
Direct Metal Laser Sintering ◽  
3D Cad ◽  
Short Period ◽  
Wide Range

AbstractManufacturing is crucial to creation of wealth and provision of quality of life. Manufacturing covers numerous aspects from systems design and organization, technology and logistics, operational planning and control. The study of manufacturing technology is usually classified into conventional and non-conventional processes. As it is well known, the term "rapid prototyping" refers to a number of different but related technologies that can be used for building very complex physical models and prototype parts directly from 3D CAD model. Among these technologies are selective laser sintering (SLS) and direct metal laser sintering (DMLS). RP technologies can use wide range of materials which gives possibility for their application in different fields. RP has primary been developed for manufacturing industry in order to speed up the development of new products (prototypes, concept models, form, fit, and function testing, tooling patterns, final products - direct parts). Sintering is a term in the field of powder metallurgy and describes a process which takes place under a certain pressure and temperature over a period of time. During sintering particles of a powder material are bound together in a mold to a solid part. In selective laser sintering the crucial elements pressure and time are obsolete and the powder particles are only heated for a short period of time. SLS uses the fact that every physical system tends to achieve a condition of minimum energy. In the case of powder the partially melted particles aim to minimize their in comparison to a solid block of material enormous surface area through fusing their outer skins. Like all generative manufacturing processes laser sintering gains the geometrical information out of a 3D CAD model. This model is subdivided into slices or layers of a certain layer thickness. Following this is a revolving process which consists of three basic process steps: recoating, exposure, and lowering of the build platform until the part is finished completely.

Laser Compensation for Ceramics Accuracy Improvement of Selective Laser Sintering

2014 ◽  
Vol 902 ◽  
pp. 12-17 ◽  
Author(s):  
Ruey Tsung Lee ◽  
Fwu Hsing Liu ◽  
Ku En Ting ◽  
Sheng Lih Yeh ◽  
Wen Hsueng Lin
Keyword(s):  
Control System ◽  
Feedback Control ◽  
Rapid Prototyping ◽  
Laser Energy ◽  
Selective Laser Sintering ◽  
Laser Sintering ◽  
Feedback Control System ◽  
Well Performance ◽  
Layer Deposition ◽  
Slurry Layer

This research developed a feedback control system of laser compensation for the rapid prototyping (RP) machine using layer-wise slurry deposition and selective laser sintering (SLS). The slurry was prepared by silica power and silica sol with 60 and 40 wt.% with suitable rheological properties for 0.1 mm layer deposition. Four ceramics for comparison of the formability of fabricated ceramic green parts with/without the feedback control system of laser energy density for models were designed With this laser feedback control, batter quality ceramic green parts can be manufactured and the rapid prototyping machine with steady laser energy radiated on slurry layer was achieved. Experimental results validate the well performance of the measuring laser power and feedback control system.

Effects of the Processing Parameters on Porosity of Selective Laser Sintered Aliphatic Polycarbonate

2014 ◽  
Vol 915-916 ◽  
pp. 1000-1004 ◽  
Author(s):  
Xiao Hui Song ◽  
Yu Sheng Shi ◽  
Ping Hui Song ◽  
Qing Song Wei ◽  
Wei Li
Keyword(s):  
Mechanical Properties ◽  
Biomedical Engineering ◽  
Laser Power ◽  
Orthogonal Experiment ◽  
Selective Laser Sintering ◽  
Processing Parameters ◽  
Laser Sintering ◽  
Optimal Parameters ◽  
Micro Structure ◽  
Aliphatic Polycarbonate

Selective Laser Sintering (SLS) has been successfully and broadly applied in biomedical engineering to fabricated biomedical part. And the porosity and microstructure of part can be controlled by main sintered parameters. This research focused aliphatic Polycarbonate (PC) sintered with SLS. According to the orthogonal experiment, the effect of laser power energy and interaction between main sintered parameters on porosity has been studied. Then the micro structure and mechanical properties of specimens sintered with the best optimal parameters have been analyzed.

Indirect Selective Laser Sintering of 316L Powder and the Properties of the Parts

2015 ◽  
Vol 775 ◽  
pp. 209-213
Author(s):  
Nai Fei Ren ◽  
Ya Hui Hang ◽  
Yan Zhao ◽  
Qi Yu Yang
Keyword(s):  
Compressive Strength ◽  
Laser Power ◽  
Selective Laser Sintering ◽  
Influence Factors ◽  
Scanning Speed ◽  
Laser Sintering ◽  
Sintering Process ◽  
Range Analysis ◽  
Preheating Temperature ◽  
Molded Parts

During selective laser sintering process, different sintering parameters have great impact on the performance of the molded parts, and the degree of influence is different. Using orthogonal test, indirect sintered 316L stainless steel, the compressive strength and precision of the parts were measured and compared to study the influence of various sintering parameters (laser power, scanning speed, scan spacing, preheating temperature) on sintering. The greater degree of influence factors were got by range analysis. The results show that laser power, scanning speed and scan spacing have greater degree of influence on the compressive strength of the parts, and the preheating temperature have less impact. By comparison, the optimum set of parameters was concluded: the laser power is 15W, the scanning speed is 1900mm/s, the scan spacing is 0.125mm, and the preheating temperature is 60°C.

scholarly journals Manufacturing of Porous Polycaprolactone Prepared with Different Particle Sizes and Infrared Laser Sintering Conditions: Microstructure and Mechanical Properties

2014 ◽  
Vol 6 ◽  
pp. 640496 ◽  
Author(s):  
G. V. Salmoria ◽  
D. Hotza ◽  
P. Klauss ◽  
L. A. Kanis ◽  
C. R. M. Roesler
Keyword(s):  
Mechanical Properties ◽  
Energy Density ◽  
Laser Energy ◽  
Flexural Modulus ◽  
Selective Laser Sintering ◽  
Polymeric Materials ◽  
Laser Sintering ◽  
Laser Energy Density ◽  
Particle Sizes ◽  
Mechanical Devices

The techniques of Rapid Prototyping, also known as Additive Manufacturing, have prompted research into methods of manufacturing polymeric materials with controlled porosity. This paper presents the characterization of the structure and mechanical properties of porous polycaprolactone (PCL) fabricated by Selective Laser Sintering (SLS) using two different particle sizes and laser processing conditions. The results of this study indicated that it is possible to control the microstructure, that is, pore size and degree of porosity, of the polycaprolactone matrix using the SLS technique, by varying the particle size and laser energy density, obtaining materials suitable for different applications, scaffolds and drug delivery and fluid mechanical devices. The specimens manufactured with smaller particles and higher laser energy density showed a higher degree of sintering, flexural modulus, and fatigue resistance when compared with the other specimens.

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