scholarly journals High-Precision Dynamics Characteristic Modeling Method Research considering the Influence Factors of Hydropneumatic Suspension

2020 ◽  
Vol 2020 ◽  
pp. 1-21
Author(s):  
Wenguang Wu ◽  
Hongliang Tang ◽  
Sha Zhang ◽  
Lin Hu ◽  
Fanhao Zhang

In recent years, hydropneumatic suspension (HPS) has come into widespread use for improving the ride comfort and handling of mining dump trucks and off-road vehicles. Therefore, it is critical to improve the mathematical modeling accuracy to enhance the design and control efficiency and accuracy of HPS. This paper aims to propose a model for improving the modeling precision by considering the effect of different factors on HPS characteristics. A computational fluid dynamic (CFD) model of a HPS was developed, and the volume of fluid (VOF) method was used for the transient calculations in order to simulate the fluid dynamic characteristics and determine the damping and stiffness forces of HPS. The effect of temperature, oil viscosity, nitrogen dissolution rate, and suspension vibration speed on the nonlinear characteristics of HPS was investigated. A limited number of simulation sample points were designed based on the variation ranges of the above factors using the design of experiment (DOE) method. The corresponding damping and stiffness force of each sample point were calculated by CFD simulation. The obtained simulation data were utilized for the fitting of a Kriging model. The results demonstrated that the Kriging model can provide high accuracy, with a prediction error lower than 5%. The proposed modeling method of the HPS nonlinear characteristics is highly efficient, accurate, and faster than traditional methods.

Water ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 313
Author(s):  
Marco Sinagra ◽  
Calogero Picone ◽  
Costanza Aricò ◽  
Antonio Pantano ◽  
Tullio Tucciarelli ◽  
...  

Crossflow turbines represent a valuable choice for energy recovery in aqueducts, due to their constructive simplicity and good efficiency under variable head jump conditions. Several experimental and numerical studies concerning the optimal design of crossflow hydraulic turbines have already been proposed, but all of them assume that structural safety is fully compatible with the sought after geometry. We show first, with reference to a specific study case, that the geometry of the most efficient impeller would lead shortly, using blades with a traditional circular profile made with standard material, to their mechanical failure. A methodology for fully coupled fluid dynamic and mechanical optimization of the blade cross-section is then proposed. The methodology assumes a linear variation of the curvature of the blade external surface, along with an iterative use of two-dimensional (2D) computational fluid dynamic (CFD) and 3D structural finite element method (FEM) simulations. The proposed methodology was applied to the design of a power recovery system (PRS) turbine already installed in an operating water transport network and was finally validated with a fully 3D CFD simulation coupled with a 3D FEM structural analysis of the entire impeller.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Makoto Gozawa ◽  
Yoshihiro Takamura ◽  
Tomoe Aoki ◽  
Kentaro Iwasaki ◽  
Masaru Inatani

AbstractWe investigated the change in the retinal gas cover rates due to intraocular gas volume and positions using computational eye models and demonstrated the appropriate position after pars plana vitrectomy (PPV) with gas tamponade for rhegmatogenous retinal detachments (RRDs). Computational fluid dynamic (CFD) software was used to calculate the retinal wall wettability of a computational pseudophakic eye models using fluid analysis. The model utilized different gas volumes from 10 to 90%, in increments of 10% to the vitreous cavity in the supine, sitting, lateral, prone with closed eyes, and prone positions. Then, the gas cover rates of the retina were measured in each quadrant. When breaks are limited to the inferior retina anterior to the equator or multiple breaks are observed in two or more quadrants anterior to the equator, supine position maintained 100% gas cover rates in all breaks for the longest duration compared with other positions. When breaks are limited to either superior, nasal, or temporal retina, sitting, lower temporal, and lower nasal position were maintained at 100% gas cover rates for the longest duration, respectively. Our results may contribute to better surgical outcomes of RRDs and a reduction in the duration of the postoperative prone position.


2021 ◽  
Vol 787 (1) ◽  
pp. 012027
Author(s):  
Yudian Li ◽  
Jiajie Dong ◽  
Kai Fei ◽  
Hao Song ◽  
Zeyi Li ◽  
...  

2021 ◽  
Vol 13 (2) ◽  
pp. 494
Author(s):  
Antonio Algar ◽  
Javier Freire ◽  
Robert Castilla ◽  
Esteban Codina

The internal cushioning systems of hydraulic linear actuators avoid mechanical shocks at the end of their stroke. The design where the piston with perimeter grooves regulates the flow by standing in front of the outlet port has been investigated. First, a bond graph dynamic model has been developed, including the flow throughout the internal cushion design, characterized in detail by computational fluid-dynamic simulation. Following this, the radial movement of the piston and the fluid-dynamic coefficients, experimentally validated, are integrated into the dynamic model. The registered radial movement is in coherence with the significant drag force estimated in the CFD simulation, generated by the flow through the grooves, where the laminar flow regime predominates. Ultimately, the model aims to predict the behavior of the cushioning during the movement of the arm of an excavator. The analytical model developed predicts the performance of the cushioning system, in coherence with empirical results. There is an optimal behavior, highly influenced by the mechanical stress conditions of the system, subject to a compromise between an increasing section of the grooves and an optimization of the radial gap.


Author(s):  
Giorgia Tagliavini ◽  
Federico Solari ◽  
Roberto Montanari

AbstractThe extrusion of starch-based products has been a matter of interest, especially for the pasta and the snack food production. In recent years, twin-screw extruders for snack food have been studied from both structural and fluid dynamics viewpoints. This project started from the rheological characterization of a starch-based dough (corn 34 wt%, tapioca 32 wt%), comparing viscosity values acquired in laboratory with different theoretical models found in literature. A computational fluid dynamic (CFD) simulation recreating the simple case of a fluid flow between two parallel plates was carried out to validate the former comparison. After the rheological validation was completed, the second phase of this work covered a 3D CFD simulation of the first part of the twin-screw extruder (feeding zone). The objective was to find a suitable model for describing the dough rheological behavior and the operating conditions of a co-rotating intermeshing twin-screw extruder. Once the model would be defined, it would allow to investigate several working conditions and different screws geometries of the machine, predicting the evolution of the product rheological properties.


2011 ◽  
Vol 314-316 ◽  
pp. 1717-1720
Author(s):  
Li Du ◽  
Wei Wang ◽  
Zhi Yong Song ◽  
Jie Xiong Ding

Thin-walled parts are widely used in aerospace engineering. For their complexity under loading and the higher shape precision, it’s difficult for their manufacturing on high speed machine. In order to understand manufacture process, characteristic of aviation part in high speed machining is investigated. Error sources on parts are classified and the maximum error, dynamic errors are studied on its main influence factors, such as cutting force and vibration. Finally, useful method on cutting test part is proposed, which can observe and control dynamic accuracy of aviation part and ensure effective manufacture.


2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Halina Pawlak-Kruczek ◽  
Robert Lewtak ◽  
Zbigniew Plutecki ◽  
Marcin Baranowski ◽  
Michal Ostrycharczyk ◽  
...  

The paper presents the experimental and numerical study on the behavior and performance of an industrial scale boiler during combustion of pulverized bituminous coal with various shares of predried lignite. The experimental measurements were carried out on a boiler WP120 located in CHP, Opole, Poland. Tests on the boiler were performed during low load operation and the lignite share reached over to 36% by mass. The predried lignite, kept in dedicated separate bunkers, was mixed with bituminous coal just before the coal mills. Computational fluid dynamic (CFD) simulation of a cofiring scenario of lignite with hard coal was also performed. Site measurements have proven that cofiring of a predried lignite is not detrimental to the boiler in terms of its overall efficiency, when compared with a corresponding reference case, with 100% of hard coal. Experiments demonstrated an improvement in the grindability that can be achieved during co-milling of lignite and hard coal in the same mill, for both wet and dry lignite. Moreover, performed tests delivered empirical evidence of the potential of lignite to decrease NOx emissions during cofiring, for both wet and dry lignite. Results of efficiency calculations and temperature measurements in the combustion chamber confirmed the need to predry lignite before cofiring. Performed measurements of temperature distribution in the combustion chamber confirmed trend that could be seen in the results of CFD. CFD simulations were performed for predried lignite and demonstrated flow patterns in the combustion chamber of the boiler, which could prove useful in case of any further improvements in the firing system. CFD simulations reached satisfactory agreement with the site measurements in terms of the prediction of emissions.


2016 ◽  
Vol 842 ◽  
pp. 164-177 ◽  
Author(s):  
Indra Djodikusumo ◽  
I. Nengah Diasta ◽  
Iwan Sanjaya Awaluddin

This paper aims to demonstrate how to model, mesh and simulate a hydraulic propeller turbine runner based on the geometrical specification of the runner blade. Modeling process is divided into preparation and implementation phase. Preparation phase illustrates how to develop stream surfaces and passages, how to create and transform meanline and how to create an rtzt file. The profile in rtzt file has a certain fix thickness which has to be altered later. Implementation phase describes operations necessary in creating a propeller runner model in ANSYS BladeGen which consist of importing rtzt file, modifying the trailing edge properties and altering profile thickness distribution to that of 4 digits NACA airfoil standard. Grid is generated in ANSYS TurboGrid utilizing ATM Optimized topology. CFD simulation is done using the ANSYS Fluent with pressure inlet and pressure outlet boundary conditions and k-ε turbulence model. Hydraulic efficiency of the runner is calculated utilizing Turbo Topology module in ANSYS Fluent. The authors will share the advantages that may be obtained by using ANSYS BladeGen compared with the use of general CAD Systems.


Author(s):  
Weimin Cui ◽  
Wei Guo ◽  
Zhongchao Sun ◽  
Tianxiang Yu

In order to analyze the reason of failure and improve the reliability of the idler shaft, this paper studies the reliability and sensitivity for the idler shaft based on Kriging model and Variance Methods respectively. The finite element analysis (FEA) of idler shaft is studied in ABAQUS firstly. Then, combining the performance function and various random variables, the Kriging model of idler shaft is established and verified. Based on Kriging model which has been established, the relationship between random variables and the response value is studied, and the function reliability is calculated which explains why the failure of the idler shaft occurred frequently in service. Finally, the variance-based sensitivity method is used for sensitivity analysis of influence factors, the result shows that the reliability of idler shaft is sensitive to the inner diameter of body A and inner diameter of body B, which could contribute for the analysis and further improvement of idler shaft.


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