scholarly journals Generation and Evolution Conditions of Polygonal Wear of High-Speed Wheel

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Yahong Dong ◽  
Shuqian Cao

Wheel polygonal wear has long been a problem that confused the safety of railway operation which has important theoretical value and research significance. In this paper, the conditions of polygonal wear of high-speed wheel are analyzed based on the wear model and verified by the field measured data. Considering the wheel track interaction caused by rotation, a finite element model of wheelset rotor dynamics is established. The effects of rotor speed, mass eccentricity, wheelset, and track flexibility on the vibration characteristics of wheelset rotor system and wheel polygonal wear characteristics are analyzed by beam element and solid element, respectively. The results show that the wheel longitudinal vibration is the main reason of wheel polygonal wear, and the wheel polygonal wear follows the law of “constant frequency and divisible.” Its “constant frequency” comes from the wheel track contact vibration, which stimulates the third-order vertical bending vibration of wheelset and the eighth-order coupled bending vibration of track, and the order is equal to the ratio of “constant frequency” to the wheelset rotation frequency.

2019 ◽  
Vol 2019 ◽  
pp. 1-16 ◽  
Author(s):  
Yan Huang ◽  
Jianhui Lin ◽  
Zechao Liu ◽  
Chenguang Huang

With the rapid development of high-speed railway, the fault diagnosis of railway vehicles has become more and more important for ensuring the operating safety. The MF is a nonlinear signal processing method which can extract the modulated faulty information via reshaping the analyzed signal. However, the choices of operators and structure elements (SE) are numerous and complicated to determine the best MF solution for different bearing faulty signals. In this paper, the particle swarm optimization (PSO) was introduced to optimize the effect of MF among several classical MF operators and different SE parameters. The proposed method applied PSO to select the best MF result with respect to the fitness function adopting kurtosis. A set of bearing signals with additional interference of wheel-track excitement are analyzed to verify the effectiveness of the proposed method. The results demonstrated that the proposed method is capable of obtaining the optimized solution and accurately extracting the fault information. Furthermore, the shaft rotation frequency and wheel-track interference were reduced by the proposed method.


2012 ◽  
Vol 209-211 ◽  
pp. 1580-1584 ◽  
Author(s):  
Jie Yao ◽  
Ming Qing Xiao ◽  
Dun Huang

A finite element model considering the high-speed train excitation loads, track structure, vibration reduction measures, station construction, characteristics of foundation soils was established to study the problems of vibration and re-radiated noise in the underground Futian hub of Guangzhou-Shenzhen-Hongkong high-speed rail under the excitation of trains. The first 200 natural frequencies of the station are all within 40Hz, the vibration energy concentrates mainly in the second and third floors, in form of bending vibration mode; the modes of orbital plate mainly accounts for vertical vibration, and the lowest frequency is near 26Hz.When the train passes by at a speed of 200km/h, without damping rubber pads, the maximum vibration level is 57.9 dB, while with damping pads the vibration level decreases by 5~6dB. The re-radiated noise level at the surface of the structure is between 38~55.1dB;with damping measures at the orbits, the corresponding acoustic gain in upper floors is 6dB or so; some low-frequency noise excess the standard, but considering the acoustic measures in upper floors, it should be manageable. It is suggested that the train pass by at lower speed, to further reduce the re-radiated noise, to a create amore comfortable environment.


2012 ◽  
Vol 178-181 ◽  
pp. 1238-1244
Author(s):  
Jie Yao ◽  
Ming Qing Xiao ◽  
Dun Huang ◽  
Guang Hua Yang

A finite element model considering the high-speed train excitation loads, track structure, vibration reduction measures, station structure, characteristics of foundation soils was established to study the problem of vibration in the underground Futian hub of Guangzhou-Shenzhen- Hong Kong high-speed rail. The first 200 natural frequencies of the station are all within 40Hz, the vibration energy concentrates mainly in the second and third floors, in the form of bending vibration mode; the modes of local orbital plate mainly accounts for vertical vibration, and the lowest frequency is near 26Hz.The additional displacement and stress induced by vibration is not great in general, vibration energy of the structure is mainly concentrated in the band of 15~20Hz. When the train passes by at a speed of 200km/h, without damping rubber pads, the maximum vibration level at upper floors is 57.9 dB, while with damping pads under the orbits the vibration level decreases by 5~6dB,which is a significant effect.


2010 ◽  
Vol 135 ◽  
pp. 238-242
Author(s):  
Yue Ming Liu ◽  
Ya Dong Gong ◽  
Wei Ding ◽  
Ting Chao Han

In this paper, effective finite element model have been developed to simulation the plastic deformation cutting in the process for a single particle via the software of ABAQUS, observing the residual stress distribution in the machined surface, the experiment of grinding cylindrical workpiece has been brought in the test of super-high speed grinding, researching the residual stress under the machined surface by the method of X-ray diffraction, which can explore the different stresses from different super-high speed in actual, and help to analyze the means of reducing the residual stresses in theory.


2012 ◽  
Vol 586 ◽  
pp. 269-273
Author(s):  
Chul Su Kim ◽  
Gil Hyun Kang

To assure the safety of the power bogies for train, it is important to perform the durability analysis of reduction gear considering a variation of velocity and traction motor capability. In this study, two types of applied load histories were constructed from driving histories considering the tractive effort and the train running curves by using dynamic analysis software (MSC.ADAMS). Moreover, this study was performed by evaluating fatigue damage of the reduction gears for rolling stock using durability analysis software (MSC.FATIGUE). The finite element model for evaluating the carburizing effect on the gear surface was used for predicting the fatigue life of the gears. The results showed that the fatigue life of the reduction gear would decrease with an increasing numbers of stops at station.


2021 ◽  
Vol 11 (8) ◽  
pp. 3520
Author(s):  
Xiaopei Cai ◽  
Qian Zhang ◽  
Yanrong Zhang ◽  
Qihao Wang ◽  
Bicheng Luo ◽  
...  

In order to find out the influence of subgrade frost heave on the deformation of track structure and track irregularity of high-speed railways, a nonlinear damage finite element model for China Railway Track System III (CRTSIII) slab track subgrade was established based on the constitutive theory of concrete plastic damage. The analysis of track structure deformation under different subgrade frost heave conditions was focused on, and amplitude the limit of subgrade frost heave was put forward according to the characteristics of interlayer seams. This work is expected to provide guidance for design and construction. Subgrade frost heave was found to cause cosine-type irregularities of rails and the interlayer seams in the track structure, and the displacement in lower foundation mapping to rail surfaces increased. When frost heave occured in the middle part of the track slab, it caused the greatest amount of track irregularity, resulting in a longer and higher seam. Along with the increase in frost heave amplitude, the length of the seam increased linearly whilst its height increased nonlinearly. When the frost heave amplitude reached 35 mm, cracks appeared along the transverse direction of the upper concrete surface on the base plate due to plastic damage; consequently, the base plate started to bend, which reduced interlayer seams. Based on the critical value of track structures’ interlayer seams under different frost heave conditions, four control limits of subgrade frost heave at different levels of frost heave amplitude/wavelength were obtained.


2011 ◽  
Vol 399-401 ◽  
pp. 1806-1811
Author(s):  
Yong Hong Chen ◽  
Peng Chen ◽  
Ai Qin Tian

The finite element model of the roof of aluminum high-speed train was established, double ellipsoid heat source was employed, and heat elastic-plastic theory was used to simulate welding residual stress of the component under different welding sequence based on the finite element analysis software SYSWELD. The distribution law of welding residual stress was obtained. And the effects of the welding sequence on the value and distribution of residual stress was analyzed. The numerical results showed that the simulation data agree well with experimental test data. The maximum residual stress appears in the weld seam and nearby. The residual stress value decreases far away from the welding center. Welding sequence has a significant impact on the final welding residual stress when welding the roof of aluminum body. The side whose residual stress needs to be controlled should be welded first.


2013 ◽  
Vol 579-580 ◽  
pp. 568-572
Author(s):  
Da Guo Ma ◽  
Xin Bo Jiang

The structure and composition of the air-cooled high speed motorized spindle for wood-working machine and some features relative to the metal cutting motorized spindle are introduced briefly. Then the main heat sources and heat dissipation mechanism of the air-cooled motorized spindle are thoroughly analyzed, finite element model of the air-cooled motorized spindle is built, the motorized spindles temperature distribution under thermal steady state and the influence of speed are analyzed. The results show that air cooling relative to the water or oil cooling has many advantages and reasonable heat dissipation structure design of air-cooled motorized spindle could meet the requirements of the high-speed motorized spindle for wood-working machine.


2012 ◽  
Vol 189 ◽  
pp. 345-349
Author(s):  
Yu Lan Wei ◽  
Bing Li ◽  
Li Gao ◽  
Ying Jun Dai

Vibration characteristics of the thin-walled cylindrical pipe are affected by the liquid within the pipe. The natural frequencies and vibration modes of the pipe without liquid are analyzed by the theory of beam bending vibration and finite element model, which is based on the Timoshenko beam model. The first three natural frequencies and vibration modes of the pipe with or without liquid are acquired by experiments. As shown in the experiment results, the natural frequencies of the containing liquid pipe are lower than the natural frequencies of the pipe without liquid.


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