scholarly journals Utilization of rapid prototyping technology for the fabrication of an orthopedic shoe inserts for foot pain reprieve using thermo-softening viscoelastic polymers: A novel experimental approach

2020 ◽  
Vol 53 (3-4) ◽  
pp. 519-530
Author(s):  
Shubham Sharma ◽  
Jujhar Singh ◽  
Harish Kumar ◽  
Abhinav Sharma ◽  
Vivek Aggarwal ◽  
...  
Keyword(s):  
Rapid Prototyping ◽  
Thermoplastic Polyurethane ◽  
Research Work ◽  
Testing Machine ◽  
Three Dimensional ◽  
Hardness Test ◽  
Thermoplastic Elastomer ◽  
Bending Test ◽  
Foot Orthosis ◽  
Orthotic Insoles

This research work has been completed by concentrating on the structure of inserts for foot orthosis fabricated by utilizing rapid prototyping technology. Thermoplastic elastomer and thermoplastic polyurethane are the most commonly used materials that are being used in customized three-dimensional printed orthotic insoles, which are comfortable and prevent the user in many foot disorders. Thermo-softening viscoelastic polymers, explicitly Filaflex and Ninjaflex, have been printed by utilizing Flash Forge three-dimensional printers to evaluate the mechanical properties of specimens with alterations of the percentage rate fill-up design replicas. The results are compared on the basis of hardness test, flexural/bending test, and tensile test using Durometer and Universal Testing Machine (UTM). It has also been observed that the most significant effecting factor is infill density.

scholarly journals Study of local silica sand deposits for producing leucite glass-ceramics for dental applications

2014 ◽  
Vol 10 (4) ◽  
Author(s):  
Siti Mazatul Azwa Saiyed Mohd Nurddin ◽  
Malek Selamat
Keyword(s):  
Research Work ◽  
Testing Machine ◽  
Glass Ceramics ◽  
Raw Material ◽  
Silica Sand ◽  
Bending Test ◽  
Effect Of Temperature ◽  
Soaking Time ◽  
Dental Applications ◽  
Glass Powders

The objective of this research work was to examine the potential of using local silica sand from Terengganu, as a raw material in producing leucite glass-ceramics for dental applications.  The characterization of the silica sand was carried out using chemical analysis and X-ray fluorescence (XRF) analysis. The study also focused on the effect of temperature and soaking time of sintering on the formation and properties of leucite glass-ceramics for dental applications.  A starting glass composition of weight %; 64.2% SiO2, 16.1% Al2O3, 13.6% K2O, 5.10% Na2O, 0.5% TiO2 and 0.5% LiO2 was melted in an electric furnace, and then quenched in cool water to produce glass frit. The glass powders were ball milled and compressed to form 13mm diameter discs.  The discs were sintered at 700°C,750°C, 800°C and 850°C for 1.0, 3.0, 6.0, 9.0 and 12.0 hours. The XRD analysis results show that the glass powders produced leucite phase as the major phase at certain temperature and soaking time of sintering.   The sanidine (KAlSi3O8) phase was also formed as the minor phase.  The properties of sintered discs were studied using field emission scanning electron microscopy (FESEM), Vickers micro hardness and universal testing machine (UTM).  Based on the microhardness and three point bending test results,  the strength of the samples increased as the soaking time of sintering increased.________________________________________GRAPHICAL ABSTRACT

Parametric Study of Damping Characteristics of Magneto-Rheological Damper: Mathematical and Experimental Approach

2020 ◽  
Vol 15 (3) ◽  
pp. 37-48
Author(s):  
Zubair Rashid Wani ◽  
Manzoor Ahmad Tantray
Keyword(s):  
Structural Control ◽  
Research Work ◽  
Testing Machine ◽  
Input Voltage ◽  
Damping Coefficient ◽  
Control Technique ◽  
Damping Force ◽  
Active Devices ◽  
Active Structural Control ◽  
Magneto Rheological

The present research work is a part of a project was a semi-active structural control technique using magneto-rheological damper has to be performed. Magneto-rheological dampers are an innovative class of semi-active devices that mesh well with the demands and constraints of seismic applications; this includes having very low power requirements and adaptability. A small stroke magneto-rheological damper was mathematically simulated and experimentally tested. The damper was subjected to periodic excitations of different amplitudes and frequencies at varying voltage. The damper was mathematically modeled using parametric Modified Bouc-Wen model of magneto-rheological damper in MATLAB/SIMULINK and the parameters of the model were set as per the prototype available. The variation of mechanical properties of magneto-rheological damper like damping coefficient and damping force with a change in amplitude, frequency and voltage were experimentally verified on INSTRON 8800 testing machine. It was observed that damping force produced by the damper depended on the frequency as well, in addition to the input voltage and amplitude of the excitation. While the damping coefficient (c) is independent of the frequency of excitation it varies with the amplitude of excitation and input voltage. The variation of the damping coefficient with amplitude and input voltage is linear and quadratic respectively. More ever the mathematical model simulated in MATLAB was in agreement with the experimental results obtained.

Constructive Optimisation of the Propeller Type Mixing Devices Using the Virtual and Rapid Prototyping

2017 ◽  
Vol 68 (3) ◽  
pp. 453-458 ◽  
Author(s):  
Daniel Besnea ◽  
Alina Spanu ◽  
Iuliana Marlena Prodea ◽  
Gheorghita Tomescu ◽  
Iolanda Constanta Panait
Keyword(s):  
Rapid Prototyping ◽  
Low Cost ◽  
Scale Up ◽  
Three Dimensional ◽  
Rapid Identification ◽  
Multidisciplinary Optimization ◽  
External Diameter ◽  
Process Industries ◽  
Parametric Cad ◽  
Shaft Torque

The paper points out the advantages of rapid prototyping for improving the performances/constructive optimization of mixing devices used in process industries, here exemplified to propeller types ones. The multidisciplinary optimization of the propeller profile affords its design using parametric CAD methods. Starting from the mathematical curve equations proposed for the blade profile, it was determined its three-dimensional virtual model. The challenge has been focused on the variation of propeller pitch and external diameter. Three dimensional ranges were manufactured using the additive manufacturing process with Marker Boot 3D printer. The mixing performances were tested on the mixing equipment measuring the minimum rotational speed and the correspondent shaft torque for complete suspension achieved for each of the three models. The virtual and rapid prototyping method is newly proposed by the authors to obtain the basic data for scale up of the mixing systems, in the case of flexible production (of low quantities), in which both the nature and concentration of the constituents in the final product varies often. It is an efficient and low cost method for the rapid identification of the optimal mixing device configuration, which contributes to the costs reduction and to the growing of the output.

scholarly journals Fracture Load of Metal, Zirconia and Polyetheretherketone Posterior CAD-CAM Milled Fixed Partial Denture Frameworks

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 959
Author(s):  
Verónica Rodríguez ◽  
Celia Tobar ◽  
Carlos López-Suárez ◽  
Jesús Peláez ◽  
María J. Suárez
Keyword(s):  
Computer Aided Design ◽  
Testing Machine ◽  
Fracture Load ◽  
Fracture Pattern ◽  
Bending Test ◽  
Weibull Statistics ◽  
Promising Alternative ◽  
Computer Aided ◽  
Cad Cam ◽  
Group 2

The aim of this study was to investigate the load to fracture and fracture pattern of prosthetic frameworks for tooth-supported fixed partial dentures (FPDs) fabricated with different subtractive computer-aided design and computer-aided manufacturing (CAD-CAM) materials. Materials and Methods: Thirty standardized specimens with two abutments were fabricated to receive three-unit posterior FDP frameworks with an intermediate pontic. Specimens were randomly divided into three groups (n = 10 each) according to the material: group 1 (MM)—milled metal; group 2 (L)—zirconia; and group 3 (P)—Polyetheretherketone (PEEK). The specimens were thermo-cycled and subjected to a three-point bending test until fracture using a universal testing machine (cross-head speed: 1 mm/min). Axial compressive loads were applied at the central fossa of the pontics. Data analysis was made using one-way analysis of variance, Tamhane post hoc test, and Weibull statistics (α = 0.05). Results: Significant differences were observed among the groups for the fracture load (p < 0.0001). MM frameworks showed the highest fracture load values. The PEEK group registered higher fracture load values than zirconia samples. The Weibull statistics corroborated these results. The fracture pattern was different among the groups. Conclusions: Milled metal provided the highest fracture load values, followed by PEEK, and zirconia. However, all tested groups demonstrated clinically acceptable fracture load values higher than 1000 N. PEEK might be considered a promising alternative for posterior FPDs.

scholarly journals Comparison of Fracture Resistance in Thermal and Self-Curing Acrylic Resins—An In Vitro Study

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1234
Author(s):  
António Sérgio Silva ◽  
Aurora Carvalho ◽  
Pedro Barreiros ◽  
Juliana de Sá ◽  
Carlos Aroso ◽  
...  
Keyword(s):  
Fracture Resistance ◽  
Research Work ◽  
Testing Machine ◽  
In Vitro Study ◽  
Dimensional Accuracy ◽  
Acrylic Resin ◽  
Thermosetting Resins ◽  
Acrylic Resins ◽  
The Difference

Thermal and self-curing acrylic resins are frequently and versatilely used in dental medicine since they are biocompatible, have no flavor or odor, have satisfactory thermal qualities and polishing capacity, and are easy and fast. Thus, given their widespread use, their fracture resistance behavior is especially important. In this research work, we comparatively analyzed the fracture resistance capacity of thermo and self-curing acrylic resins in vitro. Materials and Methods: Five prosthesis bases were created for each of the following acrylic resins: Lucitone®, ProBase®, and Megacryl®, which were submitted to different forces through the use of the CS® Dental Testing Machine, usually mobilized in the context of fatigue tests. To this end, a point was defined in the center of the anterior edge of the aforementioned acrylic resin bases, for which the peak tended until a fracture occurred. Thermosetting resins were, on average, more resistant to fracture than self-curable resins, although the difference was not statistically significant. The thermosetting resins of the Lucitone® and Probase® brands demonstrated behavior that was more resistant to fracture than the self-curing homologues, although the difference was not statistically significant. Thermosetting resins tended to be, on average, more resistant to fracture and exhibited the maximum values for impact strength, compressive strength, tensile strength, hardness, and dimensional accuracy than self-curing resins, regardless of brand.

Numerical study of multi-dimensional hyperbolic telegraph equations arising in nuclear material science via an efficient local meshless method

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Imtiaz Ahmad ◽  
Aly R. Seadawy ◽  
Hijaz Ahmad ◽  
Phatiphat Thounthong ◽  
Fuzhang Wang
Keyword(s):  
Meshless Method ◽  
Material Science ◽  
Numerical Study ◽  
Research Work ◽  
Time Integration ◽  
Three Dimensional ◽  
Nuclear Material ◽  
Telegraph Equations ◽  
Model Equations ◽  
Derivatives Of

Abstract This research work is to study the numerical solution of three-dimensional second-order hyperbolic telegraph equations using an efficient local meshless method based on radial basis function (RBF). The model equations are used in nuclear material science and in the modeling of vibrations of structures. The explicit time integration technique is utilized to semi-discretize the model in the time direction whereas the space derivatives of the model are discretized by the proposed local meshless procedure based on multiquadric RBF. Numerical experiments are performed with the proposed numerical scheme for rectangular and non-rectangular computational domains. The proposed method solutions are converging quickly in comparison with the different existing numerical methods in the recent literature.

scholarly journals Effects of 3D Printing-Line Directions for Stretchable Sensor Performances

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1791
Author(s):  
Chi Cuong Vu ◽  
Thanh Tai Nguyen ◽  
Sangun Kim ◽  
Jooyong Kim
Keyword(s):  
3D Printing ◽  
Thermoplastic Polyurethane ◽  
Three Dimensional ◽  
Optimal Solution ◽  
Human Motion ◽  
Repeated Measurements ◽  
Fused Filament Fabrication ◽  
And Performance ◽  
The Times ◽  
Stretchable Sensors

Health monitoring sensors that are attached to clothing are a new trend of the times, especially stretchable sensors for human motion measurements or biological markers. However, price, durability, and performance always are major problems to be addressed and three-dimensional (3D) printing combined with conductive flexible materials (thermoplastic polyurethane) can be an optimal solution. Herein, we evaluate the effects of 3D printing-line directions (45°, 90°, 180°) on the sensor performances. Using fused filament fabrication (FDM) technology, the sensors are created with different print styles for specific purposes. We also discuss some main issues of the stretch sensors from Carbon Nanotube/Thermoplastic Polyurethane (CNT/TPU) and FDM. Our sensor achieves outstanding stability (10,000 cycles) and reliability, which are verified through repeated measurements. Its capability is demonstrated in a real application when detecting finger motion by a sensor-integrated into gloves. This paper is expected to bring contribution to the development of flexible conductive materials—based on 3D printing.

Evaluation of Parts Produced by a Novel Additive Manufacturing Process

2013 ◽  
Vol 315 ◽  
pp. 63-67 ◽  
Author(s):  
Muhammad Fahad ◽  
Neil Hopkinson
Keyword(s):  
Additive Manufacturing ◽  
Rapid Prototyping ◽  
Manufacturing Process ◽  
High Speed ◽  
Three Dimensional ◽  
Coordinate Measuring Machine ◽  
Layer By Layer ◽  
Nylon 12 ◽  
Measuring Machine ◽  
End Use

Rapid prototyping refers to building three dimensional parts in a tool-less, layer by layer manner using the CAD geometry of the part. Additive Manufacturing (AM) is the name given to the application of rapid prototyping technologies to produce functional, end use items. Since AM is relatively new area of manufacturing processes, various processes are being developed and analyzed for their performance (mainly speed and accuracy). This paper deals with the design of a new benchmark part to analyze the flatness of parts produced on High Speed Sintering (HSS) which is a novel Additive Manufacturing process and is currently being developed at Loughborough University. The designed benchmark part comprised of various features such as cubes, holes, cylinders, spheres and cones on a flat base and the build material used for these parts was nylon 12 powder. Flatness and curvature of the base of these parts were measured using a coordinate measuring machine (CMM) and the results are discussed in relation to the operating parameters of the process.The result show changes in the flatness of part with the depth of part in the bed which is attributed to the thermal gradient within the build envelope during build.

Rapid prototyping for orthopaedic surgery

1998 ◽  
Vol 212 (5) ◽  
pp. 383-393 ◽  
Author(s):  
P Potamianos ◽  
A A Amis ◽  
A J Forester ◽  
M McGurk ◽  
M Bircher
Keyword(s):  
Computed Tomography ◽  
Rapid Prototyping ◽  
Orthopaedic Surgery ◽  
Three Dimensional ◽  
Clear Understanding ◽  
Shoulder Injury ◽  
Physical Relationship ◽  
X Ray ◽  
Joint Pathology ◽  
X Ray Computed

The revision of an orthopaedic procedure can present surgeons with the challenge of a complex reconstructive process. Orthopaedic surgery can also face considerable challenges in cases presenting extensive primary injuries with multiple bone fragmentation, as well as in cases presenting bone deformities. Radiographs are used routinely for orthopaedic surgical planning, yet they provide inadequate information on the precise three-dimensional extent of bone defects. Three-dimensional reconstructions from X-ray computed tomography offer superior visualization but are not portable for consultation or readily available in the operating theatre for guidance during a procedure. A physical model manufactured from X-ray computed tomography data can offer surgeons a clear understanding of complex anatomical detail, by providing an intuitive physical relationship between patient and model. Rapid prototyping was used for the construction of an anatomical model in a case presenting with a complex shoulder injury. The model provided a definitive interpretation of joint pathology and enabled a full assessment of the degree of injury.

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