Dent depth visibility versus delamination damage for impact of composite panels by tips of varying radius

2018 ◽  
Vol 52 (19) ◽  
pp. 2691-2705 ◽  
Author(s):  
Mac P Delaney ◽  
Sarah YK Fung ◽  
Hyonny Kim

The ability to visually detect damage from impact events is a common concern for carbon/epoxy composite laminates, particularly because composite materials can sustain impact damage in forms such as delamination and backside fiber breakage that is not directly visible at the site of the impact. Therefore, a relationship drawn between the internal damage level and visibility of surface dents would be useful. An experimental investigation is presented on the relationship between visual detectability and the extent of internal damage created by low-velocity impacts. The specimens examined were 8, 16, and 24 ply carbon/epoxy panels impacted by tips of radii: 12.7, 25.4, 50.8, and 76.2 mm. In order to quantitatively describe the visibility of the damage, the depth and span of the surface dents were considered. The results indicate that there are direct relationships between visible and internal damage, but that these relationships are strongly dependent on the radius of the impact tip. Small radius impactors can leave significant visual evidence (i.e. surface dent) without creating internal damage, while the larger radius blunt impactors can create large-area internal delamination without leaving any visual evidence. Therefore, the visual detectability of impact damage is highly dependent upon tip radius, and the level of internal damage cannot be determined based on visual observation alone, especially since in practice, the radius of an impacting object is not always known.

2005 ◽  
Vol 297-300 ◽  
pp. 1303-1308 ◽  
Author(s):  
Jae Hoon Kim ◽  
Duck Hoi Kim ◽  
Hu Shik Kim ◽  
Byoung Jun Park

The objectives of this study are to evaluate the internal damage and compressive residual strength of composite laminate by impact loading. To investigate the environmental effects, as-received and accelerated-aged glass/phenolic laminates are used. UT C-Scan is used to determine the impact damage characteristics and CAI tests are carried out to evaluate quantitatively the reduction of compressive strength by impact loading. The damage modes of the woven glass/phenolic laminates are evaluated. In the case of the accelerated-aged laminates, as aging time increases, initial failure energy and residual compressive strength decrease.


Author(s):  
S Boria ◽  
A Scattina ◽  
G Belingardi

In the last years, the spread of composite laminates into the engineering sectors was observed; the main reason lies in higher values of strength/weight and stiffness/weight ratios with respect to conventional materials. Firstly, the attention was focused on fibres reinforced with thermosetting matrix. Then, the necessity to move towards low density and recyclable solutions has implied the development of composites made with thermoplastic matrix. Even if the first application of thermoplastic composites can be found into no structural parts, the replacement of metallic structural parts with such material in areas potentially subjected to impact has become worthy of investigation. Depending on the field of application and on the design geometry, in fact, some components can be subjected to repeated impacts at localized sites either during fabrication, activities of routine maintenance or during service conditions. When composite material was adopted, even though the impact damage associated to the single impact event can be slight, the accumulation of the damage over time may seriously weaken the mechanical performance of the structure. In this overview, the capability of energy absorption of a new composite completely made of thermoplastic material was investigated. This material was able to combine two conflicting requirements: the recyclability and the lightweight. In particular, repeated impacts at low velocity, on self-reinforced laminates made of polypropylene (PP), were conducted by experimental drop dart tests. Repeated impacts up to the perforation or up to 40 times were performed. In the analysis, three different energy levels and three different values of the laminate thicknesses were considered in order to analyse the damage behaviour under various experimental configurations. A visual observation of the impacted specimens was done, in order to evaluate the damage progression. Moreover, the trend of the peak force interchanged between specimen and dart and the evolution of both the absorbed energy and of the bending stiffness with the impacts number were studied. The results pointed out that the maximum load and the stiffness of the specimens tended to grow increasing the number of the repeated impacts. Such trend is opposite compared to the previous results obtained by other researchers using thermosetting composites.


2020 ◽  
Vol 10 (16) ◽  
pp. 5480
Author(s):  
Jong-Il Kim ◽  
Yong-Hak Huh ◽  
Yong-Hwan Kim

The dependency of the static residual tensile strength for the Glass Fiber-Reinforced Plastic (GFRP) laminates after impact on the impact energy level and indent shape is investigated. In this study, two different laminates, unidirectional, [0°2]s) and TRI (tri-axial, (±45°/0°)2]s), were prepared using the vacuum infusion method, and an impact indent on the respective laminates was created at different energy levels with pyramidal and hemispherical impactors. Impact damage patterns, such as matrix cracking, delamination, debonding and fiber breakage, could be observed on the GFRP laminates by a scanning electron microscope (SEM), and it is found that those were dependent on the impactor head shape and laminate structure. Residual in-plane tensile strength of the impacted laminates was measured and the reduction of the strength is found to be dependent upon the impact damage patterns. Furthermore, in this study, stress concentrations in the vicinity of the indents were determined from full-field stress distribution obtained by three-dimensional Digital Image Correlation (3D DIC) measurement. It was found that the stress concentration was associated with the reduction of the residual strength for the GFRP laminates.


2014 ◽  
Vol 566 ◽  
pp. 463-467
Author(s):  
Pu Xue ◽  
H.H. Chen ◽  
W. Guo

This paper studies the impact damage under low velocity impact for composite laminates based on a nonlinear progressive damage model. Damage evolution is described by the framework of the continuum damage mechanics. The real impact damage status of composite laminates has been used to analyze the residual compressive strength instead of assumptions on damage area after impact. The validity of the methodologies has been demonstrated by comparing the numerical results with the experimental data available in literature. The delamination area has an error of 11.3%. The errors of residual strength and compressive displacement are 8.9% and 15%, which indicate that the numerical results matched well with the experimental data.


2017 ◽  
Vol 2017 ◽  
pp. 1-16 ◽  
Author(s):  
Mubarak Ali ◽  
S. C. Joshi ◽  
Mohamed Thariq Hameed Sultan

Fibre reinforced polymer laminated composites are susceptible to impact damage during manufacture, normal operation, maintenance, and/or other stages of their life cycle. Initiation and growth of such damage lead to dramatic loss in the structural integrity and strength of laminates. This damage is generally difficult to detect and repair. This makes it important to find a preventive solution. There has been abundance of research dealing with the impact damage evolution of composite laminates and methods to mitigate and alleviate the damage initiation and growth. This article presents a comprehensive review of different strategies dealing with development of new composite materials investigated by several research groups that can be used to mitigate the low velocity impact damage in laminated composites. Hybrid composites, composites with tough thermoplastic resins, modified matrices, surface modification of fibres, translaminar reinforcements, and interlaminar modifications such as interleaving, short fibre reinforcement, and particle based interlayer are discussed in this article. A critical evaluation of various techniques capable of enhancing impact performance of laminated composites and future directions in this research field are presented in this article.


2017 ◽  
Vol 121 (1238) ◽  
pp. 515-532 ◽  
Author(s):  
N. Li ◽  
P.H. Chen ◽  
Q. Ye

ABSTRACTA method was developed to predict numerically the damage of composite laminates with multiple plies under low-velocity impact loading. The Puck criterion for 3D stress states was adopted to model the intralaminar damage including matrix cracking and fibre breakage, and to obtain the orientation of the fracture plane due to matrix failure. According to interlaminar delamination mechanism, a new delamination criterion was proposed. The influence of transverse and through-thickness normal stress, interlaminar shear stress and damage conditions of adjacent plies on delamination was considered. In order to predict the impact-induced damage of composite laminates with more plies quickly and efficiently, an approach, which can predict the specific damage of several plies in a single solid element, was proposed by interpolation on the strains of element integration points. Moreover, the proposed model can predict specific failure modes. A good agreement between the predicted delamination shapes and sizes and the experimental results shows correctness of the developed numerical method for predicting low-velocity impact damage on composite laminates.


2006 ◽  
Vol 326-328 ◽  
pp. 1793-1796
Author(s):  
Ki Weon Kang ◽  
Seung Yong Yang ◽  
J.H. Kim ◽  
Jung Kyu Kim ◽  
Heung Seob Kim ◽  
...  

This paper deals with the damage behavior of glass/epoxy composite laminates subjected to low-velocity impact at various temperatures. For this goal, the impact tests were performed by using an instrumented impact-testing machine at three temperatures: +20°C, -10°C and -40°C. And the resultant damages were inspected through the scanning acoustic microscope (SAM). Also, based on the impact force history and the damage configuration of the laminates, the impact resistance parameters were employed to evaluate damage resistance of glass/epoxy laminates. As results, it was found that the temperature changes affect the damage resistance capacity of glass/epoxy laminates.


1996 ◽  
Vol 434 ◽  
Author(s):  
A. J. Lesser

AbstractIt is generally recognized that fiber-reinforced laminated composites are susceptible to damage resulting from low-velocity impacts. Over recent years, many strategies have been devised to increase the fracture toughness of resin matrix materials with the aim of improving the composites overall resistance to impact damage. One popular strategy for enhancing the fracture toughness of thermosets involves increasing its molecular weight between crosslinks which, in turn, enhances the resins ductility. In this paper, we investigate the efficiency of this toughening approach with regard to resisting damage in composite laminates subjected to lowvelocity impacts. Generic damage characteristics and mechanisms are reviewed and it is shown that two different events occur during the impact process. First, the laminate experiences a local failure which resembles a Hertzian fracture process followed by subsequent delamination between the plies. Results are presented illustrating the effects that systematically increasing the molecular weight between crosslinks of the resin has on each of these mechanisms. Also, the residual compressive strength (Compression After Impact) of the laminates made with these resins is presented.


2011 ◽  
Vol 117-119 ◽  
pp. 954-957
Author(s):  
Li Yan ◽  
Xue Feng An ◽  
Chen Qian Zhang ◽  
Xiao Su Yi

Damage behavior of composite stiffened plates of structure I and structure II at different positions and under different impact energy subjected to low-velocity impact testing was studied in this paper. Visual observation and ultrasonic C-scanning were also employed to inspect the damage size. The results showed that damage behavior of composite stiffened plates was not only related to damage behavior of laminates, but also related to damage between stringer and laminate and damage of stringer itself. It was found that the mechanism of absorbing energy varies with the impact position, as well as the damage behavior. When the impact position was near stringer, partial energy was absorbed by stringer to make stringer and laminate disengage and damage area of laminates was smaller. Damage behavior of composite stiffened plates varies with the structure. Damage area of samples of structure II was smaller than that of samples of structure I. It was estimated preliminarily that design of structure II was better than that of structure I.


Author(s):  
Oh-Yang Kwon ◽  
Jung-Kyu Jun ◽  
Yuris A. Dzenis

Curved composite laminates appeared to be more vulnerable than flat ones to rapid transverse loading. Damage induced by low-velocity impact on the cylindrically curved composite laminates has been experimentally investigated. Graphite/epoxy shells with the radius of curvatures of 150 mm showed quite different impact response and damage behavior from that of flat laminate. Under the same impact energy level, the maximum contact force varied with the radius of curvatures, which is directly related to the impact damage. Delamination was distributed rather evenly at each interface along the thickness direction of curved laminates on the contrary to the case of flat laminates, where delamination is typically concentrated at the interfaces away from the impact point. Due to the presence of curvature, the acoustic microscopy could not be directly applied to the layer-by-layer assessment of delamination damage. As an alternative, the penetrant-enhanced X-radiography (PEXR) was introduced and the results from PEXR were compared with those from destructive examination of the cross-section by scanning electron microscopy.


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