Three-dimensional orthogonal nonwoven single polymer composite

2017 ◽  
Vol 36 (12) ◽  
pp. 889-899
Author(s):  
Ning Wu ◽  
Shanshan Zheng ◽  
Jie Yang ◽  
Yang Gao ◽  
Jing Wang ◽  
...  

This paper describes the production and bending properties of three-dimensional orthogonal single polymer composites made from axial–braider commingling yarns where the braider yarns are completely melted to produce the matrix phase. The research was demonstrated using poly(lactic acid) yarn as an example. The optimum linear density ratio of braider and axial yarn was prescreened. The effects of consolidation temperature, pressure, and preform thickness on the bending properties were investigated by Environment Scanning Electron Microscope (ESEM) observations and mechanical bending tests. The results showed that the best bending properties of single poly(lactic acid) composite were detected in the braider–axial yarns ratio of 5/6. At this ratio, the increase of the consolidation temperature was to improve the bending properties (from 145 to 160℃), while it markedly decreased at 165℃. As the processing pressure increased, a remarkable improvement in the interfacial bonding between fibers and matrix occurred at a pressure of around 8 MPa. The increase of preform thickness gave rise to higher fiber volume fraction in the single poly(lactic acid) composite, with the result that the peak values of maximum stress and modulus were obtained at the preform thickness of 9 mm.

1987 ◽  
Vol 109 (1) ◽  
pp. 74-86 ◽  
Author(s):  
C. K. Sung ◽  
B. S. Thompson

An essential ingredient of the next generation of robotic manipulators will be high-strength lightweight arms which promise high-performance characteristics. Currently, a design methodology for optimally synthesizing these essential robotic components does not exist. Herein, an approach is developed for addressing this void in the technology-base by integrating state-of-the-art techniques in both the science of composite materials and also the science of flexible robotic systems. This approach is based on the proposition that optimal performance can be achieved by fabricating robot arms with optimal cross-sectional geometries fabricated with optimally tailored composite laminates. A methodology is developed herein which synthesizes the manufacturing specification for laminates which are specifically tailored for robotic applications in which both high-strength, high-stiffness robot arms are required which also possess high material damping. The parameters in the manufacturing specification include the fiber-volume fraction, the matrix properties, the fiber properties, the ply layups, the stacking sequence and the ply thicknesses. This capability is then integrated within a finite-element methodology for analyzing the dynamic response of flexible robots. An illustrative example demonstrates the approach by simulating the three-dimensional elastodynamic response of a robot subjected to a prescribed spatial maneuver.


2013 ◽  
Vol 52 ◽  
pp. 106-113 ◽  
Author(s):  
Ning Wu ◽  
Yunxing Liang ◽  
Kegang Zhang ◽  
Wenzheng Xu ◽  
Li Chen

Author(s):  
Armin Shahmohmmadi ◽  
Mostafa Baghani ◽  
Masoud Shariat Panahi ◽  
Kui Wang ◽  
Ehsan Hasanpur ◽  
...  

In this study, the corrosion behavior of biodegradable composites is modeled. These composites are made of Poly-Lactic acid and Magnesium with different volume fractions. The scanning electron microscopy images of these composites were taken, and statistical reconstruction of the composite based on scanning electron microscopy images was done by the phase recovery algorithm, the three-dimensional structure of this composite was extracted with this reconstruction, then a three-dimensional cellular automata model was developed to predict the corrosion of this composite. Results of experiments for the composite with 10% of Magnesium volume fraction were used to calibrate the parameters of the cellular automata model, and with these parameters, the results for the composite with 5% of Magnesium volume fraction was obtained, and with comparing these data with the results of the experiment, our model was validated. In the end, we estimated the mechanical properties of these composites and analyzed the results.


2021 ◽  
Vol 8 (1) ◽  
pp. 96-108
Author(s):  
Nilesh Tiwari ◽  
AbdulHafiz A. Shaikh

Abstract The influence of a wide temperature range in the glass transition region of a shape memory polymer (SMP) matrix on micro-buckling of the fiber reinforcements in shape memory polymer composites (SMPC) under large bending deformation is described. Analytical expressions to estimate the strain energy, neutral strain surface, critical buckling surface and half wavelength of the buckled fibers in the SMPC are presented based on the minimum energy method. This study considers the reinforced fibers as three-dimensional elastic bodies and the matrix as a temperature stimulated flat plate. A comprehensive study was performed to understand the dynamic temperature behavior of the micro-buckled fibers and corresponding results were validated by previous works in the literature. The effects of fiber volume fraction and thickness of the SMPC plates on the half wavelength are also discussed along with the simultaneous influence of temperature on the parameters computed in the minimum energy analysis.


2021 ◽  
pp. 152808372110013
Author(s):  
Vivek R Jayan ◽  
Lekhani Tripathi ◽  
Promoda Kumar Behera ◽  
Michal Petru ◽  
BK Behera

The internal geometry of composite material is one of the most important factors that influence its performance and service life. A new approach is proposed for the prediction of internal geometry and tensile behavior of the 3 D (three dimensional) woven fabrics by creating the unit cell using mathematical coding. In many technical applications, textile materials are subjected to rates of loading or straining that may be much greater in magnitude than the regular household applications of these materials. The main aim of this study is to provide a generalized method for all the structures. By mathematical coding, unit cells of 3 D woven orthogonal, warp interlock and angle interlock structures have been created. The study then focuses on developing code to analyze the geometrical parameters of the fabric like fabric thickness, areal density, and fiber volume fraction. Then, the tensile behavior of the coded 3 D structures is studied in Ansys platform and the results are compared with experimental values for authentication of geometrical parameters as well as for tensile behavior. The results show that the mathematical coding approach is a more efficient modeling technique with an acceptable error percentage.


2021 ◽  
pp. 002199832098856
Author(s):  
Marcela Piassi Bernardo ◽  
Bruna Cristina Rodrigues da Silva ◽  
Luiz Henrique Capparelli Mattoso

Injured bone tissues can be healed with scaffolds, which could be manufactured using the fused deposition modeling (FDM) strategy. Poly(lactic acid) (PLA) is one of the most biocompatible polymers suitable for FDM, while hydroxyapatite (HA) could improve the bioactivity of scaffold due to its chemical composition. Therefore, the combination of PLA/HA can create composite filaments adequate for FDM and with high osteoconductive and osteointegration potentials. In this work, we proposed a different approache to improve the potential bioactivity of 3D printed scaffolds for bone tissue engineering by increasing the HA loading (20-30%) in the PLA composite filaments. Two routes were investigated regarding the use of solvents in the filament production. To assess the suitability of the FDM-3D printing process, and the influence of the HA content on the polymer matrix, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) were performed. The HA phase content of the composite filaments agreed with the initial composite proportions. The wettability of the 3D printed scaffolds was also increased. It was shown a greener route for obtaining composite filaments that generate scaffolds with properties similar to those obtained by the solvent casting, with high HA content and great potential to be used as a bone graft.


2021 ◽  
pp. 088391152199640
Author(s):  
Renata Aquino de Carvalho ◽  
Valmir Vieira Rocha Júnior ◽  
Antonio José Felix Carvalho ◽  
Heloisa Sobreiro Selistre de Araújo ◽  
Mônica Rosas Costa Iemma ◽  
...  

Bone regenerative medicine (BRM) aims to overcome the limitations of conventional treatments for critical bone defects by developing therapeutic strategies, based on temporary bioactive substitutes, capable of stimulating, sustaining, and guiding tissue regeneration. The aim of this study was to validate the “proof of concept” of a cellularized bioactive scaffold and establish its potential for use in BRM. For this purpose, three-dimensional scaffolds of poly-(lactic acid) (PLA), produced by the additive manufacturing technique, were incorporated into a human platelet-rich plasma (PRP-h) fibrin matrix containing human infrapatellar fat pad mesenchymal stem cells (hIFPMSC). The scaffolds (PLA/finbrin-bioactive) were kept under ideal culture conditions in a medium free from fetal bovine serum and analyzed at 5 and 10 days by Scanning Electron Microscopy (SEM), Fourrier Transform Infrared (FTIR), Circular Dichroism and fluorescence microscopy. The results demonstrated the feasibility of obtaining a rigid, cytocompatible, and cellularized three-dimensional structure. In addition, PRP platelets and leukocytes were able to provide a bioactive environment capable of maintaining the viability of hIFPMSC into scaffolds. The results validate the concept of a customizable, bioactive, cellularized, and non-immunogenic strategy for application in BRM.


2017 ◽  
Vol 52 (11) ◽  
pp. 1443-1455
Author(s):  
Mike Mühlstädt ◽  
Wolfgang Seifert ◽  
Matthias ML Arras ◽  
Stefan Maenz ◽  
Klaus D Jandt ◽  
...  

Three-dimensional stiffness tensors of laminated woven fabrics used in high-performance composites need precise prediction. To enhance the accuracy in three-dimensional stiffness tensor prediction, the fabric’s architecture must be precisely modeled. We tested the hypotheses that: (i) an advanced geometrical model describes the meso-level structure of different fabrics with a precision higher than established models, (ii) the deviation between predicted and experimentally determined mean fiber-volume fraction ( cf) of laminates is below 5%. Laminates of different cf and fabrics were manufactured by resin transfer molding. The laminates’ meso-level structure was determined by analyzing scanning electron microscopy images. The prediction of the laminates’ cf was improved by up to 5.1 vol% ([Formula: see text]%) compared to established models. The effect of the advanced geometrical model on the prediction of the laminate’s in-plane stiffness was shown by applying a simple mechanical model. Applying an advanced geometrical model may lead to more accurate simulations of parts for example in automotive and aircraft.


2021 ◽  
pp. 002199832110112
Author(s):  
Qing Yang Steve Wu ◽  
Nan Zhang ◽  
Weng Heng Liew ◽  
Vincent Lim ◽  
Xiping Ni ◽  
...  

Propagation of ultrasonic wave in Carbon Fiber Reinforced Polymer (CFRP) is greatly influenced by the material’s matrix, resins and fiber volume ratio. Laser ultrasonic broadband spectral technique has been demonstrated for porosity and fiber volume ratio extraction on unidirection aligned CFRP laminates. Porosity in the matrix materials can be calculated by longitudinal wave attenuation and accurate fiber volume ratio can be derived by combined velocity through the high strength carbon fiber and the matrix material with further consideration of porosity effects. The results have been benchmarked by pulse-echo ultrasonic tests, gas pycnometer and thermal gravimetric analysis (TGA). The potentials and advantages of the laser ultrasonic technique as a non-destructive evaluation method for CFRP carbon fiber volume fraction evaluation were demonstrated.


1998 ◽  
Vol 32 (1) ◽  
pp. 2-30 ◽  
Author(s):  
Makoto Ito ◽  
Tsu-Wei Chou

This paper analyzes the strengxth and failure behavior of plain weave composites. First, the geometrical characteristics of yarn shape, laminate stacking configuration, fiber volume fraction, and yarn packing fraction are investigated using three-dimensional geometrical models. Based on the geometrical characteristics, iso-strain approach is developed to predict elastic properties, stress distributions, and strengths under tensile loading. The laminate stacking configuration and fabric waviness ratio have significant influence on the composite failure behavior. Specimens of iso-phase, out-of-phase and random-phase laminate composites are prepared. The mathematical models developed are evaluated by microscopic observation and tensile tests.


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