scholarly journals Deformation and damage evolution of a full-scale adhesive joint between a steel bracket and a sandwich panel for naval application

2020 ◽  
pp. 095440622094712
Author(s):  
Pankaj R Jaiswal ◽  
R Iyer Kumar ◽  
M Saeedifar ◽  
MN Saleh ◽  
Geert Luyckx ◽  
...  
Keyword(s):  
Damage Evolution ◽  
Sandwich Panel ◽  
Deformation Behaviour ◽  
Local Strain ◽  
Tensile Tests ◽  
Full Scale ◽  
Image Correlation ◽  
Cohesive Failure ◽  
Local Strains ◽  
Damage Initiation

The increasing interest for the application of adhesive joints in naval superstructures motivates researchers to gain an in-depth understanding of the mechanical behaviour and failure mechanisms of these joints. This work reports on an experimental study of the deformation behaviour and damage evolution of a full-scale multi-material joint using different instrumentation techniques. Adhesively bonded joints of steel to sandwich panel components have been subjected to quasi-static tensile tests during which the global deformation of the joint and local strain distributions were monitored using digital image correlation (DIC). During one particular tensile test, fibre optic Bragg sensors (FBG) were also applied to the specimen’s surface at different locations in order to quantify the evolution of local strains. Additionally, acoustic emission (AE) sensors were installed in order to monitor damage initiation and evolution with increasing levels of imposed deformation. This test showcased adhesive failure at the interface of the steel adherend and the adhesive, while cohesive failure was observed within the adhesive and skin failure at the interface between adhesive and the composite skin of the sandwich panel. The post-mortem observed failures modes were compared to the acoustic events that originated during the test due to damage initiation and propagation within the joint. The evolution of the different sensor signals, i.e. the damage expressed as cumulative AE energy and local strains measured with Bragg sensors and DIC, are mutually compared and acceptable correlation is found.

Crystal Plasticity Simulations of Haynes 230, an Analysis of Single Crystal and Polycrystalline Experiments

2016 ◽  
Vol 258 ◽  
pp. 294-297
Author(s):  
Pietro Giovanni Luccarelli ◽  
Stefano Foletti ◽  
Garrett Pataky ◽  
Huseyin Sehitoglu
Keyword(s):  
Single Crystal ◽  
Crystal Plasticity ◽  
Local Strain ◽  
Tensile Tests ◽  
Electron Back Scatter Diffraction ◽  
Image Correlation ◽  
Model Parameters ◽  
Haynes 230 ◽  
Scale Levels ◽  
Polycrystalline Model

The behavior of a Ni-based superalloy, Haynes 230, was investigated at macro and micro scale level by means of a Crystal Plasticity (CP) model implemented in an open source Finite Element code, Warp3D. Single Crystal and polycrystalline specimens have been experimentally characterized with Digital Image Correlation (DIC) to identify the local strain field evolution. The results of single crystal’s tensile tests were used to obtain an estimation of the constitutive model parameters. Then a polycrystalline model, reproducing a tensile test with loading/unloading steps, was created starting from the microstructural data obtained with EBSD (electron back-scatter diffraction), which allowed the identification of grains geometry and orientations. The polycrystalline simulations were used to verify the prediction of the CP model over the experiment. The results of this study show that the comparison between experiments and numerical analysis is in good agreement on both global and local scale levels.

scholarly journals Analysis of Nonlinear Shear Deformations in CFRP and GFRP Textile Laminates

2011 ◽  
Vol 70 ◽  
pp. 363-368 ◽  
Author(s):  
Himayat Ullah ◽  
Andy R. Harland ◽  
Robert Blenkinsopp ◽  
Tim Lucas ◽  
Dan Price ◽  
...  
Keyword(s):  
Deformation Behaviour ◽  
Production Costs ◽  
Image Correlation ◽  
Woven Composites ◽  
Correlation Technique ◽  
Shear Deformations ◽  
Full Field ◽  
Damage Initiation ◽  
Reinforced Polymer ◽  
Fibre Reinforced Polymer

Carbon fibre-reinforced polymer (CFRP) and glass fibre-reinforced polymer (GFRP) woven composites are widely used in aerospace, automotive and construction components and structures thanks to their lower production costs, higher delamination and impact strengths. They can also be used in various products in sports industry. These products are exposed to different in-service conditions such as large tensile and bending deformations. Composite materials, especially ±45° symmetric laminates subjected to tensile loads, exhibit significant material as well as geometric non-linearity before damage initiation, particularly with respect to shear deformations. Such a nonlinear response needs adequate means of analysis and investigation, the major tools being experimental tests and numerical simulations. This research deals with modelling the nonlinear deformation behaviour of CFRP and GFRP woven laminates subjected to in-plane tensile loads. The mechanical behaviour of woven laminates is modelled using nonlinear elasto-plastic as well as material models for fabrics in commercial finite-element code Abaqus. A series of tensile tests is carried out to obtain an in-plane full-field strain response of [+45/-45]2s CFRP and GFRP laminates using digital image correlation technique according to ASTM D3518/D3518M-94. The obtained results of simulations are in good agreement with experimental data.

scholarly journals Localization of Plastic Deformation in Ti-6Al-4V Alloy

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1745
Author(s):  
Vladimir V. Skripnyak ◽  
Vladimir A. Skripnyak
Keyword(s):  
Testing Machine ◽  
Shear Bands ◽  
High Stress ◽  
Local Strain ◽  
Tensile Tests ◽  
Hydraulic Testing ◽  
Image Correlation ◽  
Strain Rates ◽  
Strain Fields ◽  
Gauge Section

This article investigated the mechanical behavior of Ti-6Al-4V alloy (VT6, an analog to Ti Grade 5) in the range of strain rates from 0.1 to 103 s−1. Tensile tests with various notch geometries were performed using the Instron VHS 40/50-20 servo hydraulic testing machine. The Digital Image Correlation (DIC) analysis was employed to investigate the local strain fields in the gauge section of the specimen. The Keyence VHX-600D digital microscope was used to characterize full-scale fracture surfaces in terms of fractal dimension. At high strain rates, the analysis of the local strain fields revealed the presence of stationary localized shear bands at the initial stages of strain hardening. The magnitude of plastic strain within the localization bands was significantly higher than those averaged over the gauge section. It was found that the ultimate strain to fracture in the zone of strain localization tended to increase with the strain rate. At the same time, the Ti-6Al-4V alloy demonstrated a tendency to embrittlement at high stress triaxialities.

Orthotropic Behaviour of Magnesium AZ31 Sheet during Strain Localization

2021 ◽  
Vol 1016 ◽  
pp. 541-552
Author(s):  
Thorsten Henseler ◽  
Madlen Ullmann ◽  
Ulrich Prahl
Keyword(s):  
Rolling Direction ◽  
Local Strain ◽  
Tensile Tests ◽  
Image Correlation ◽  
Uniaxial Tensile ◽  
Yield Criteria ◽  
Az31 Sheet ◽  
Magnesium Az31 ◽  
Backward Analysis ◽  
The Hill

It is known that metallic materials are characterized by anisotropy of their mechanical properties, with this being attributed to the conditions during the manufacturing process. For sheet metals, this anisotropy occurs symmetrically to the three orthogonal axes of the rolling, transverse and normal direction. This characteristic is referred to as orthotropic behaviour and manifests itself, for example, in earing during cupping tests. Therefore, orthotropic yield criteria are highly relevant for the numerical simulation of sheet metal forming processes. The Lankford coefficient, also known as the r-value, is a good experimental measure for characterizing orthotropic ductile behaviour of sheets, and can easily aid in parameter identification for yield criteria such as the Hill approaches. In the present investigations, Lankford coefficients were determined as a function of local strain in uniaxial tensile tests through high-resolution digital image correlation. The sample direction was varied between 0°, 45° and 90° to the rolling direction and the test temperature varied from RT to 350 °C at three different strain rates (0.01-1 s-1). By means of a novel backward analysis, the measuring range for the Lankford coefficients was positioned exactly in the necking area. An increase in temperatures showed a decrease in the initial Lankford coefficient. The results showed non-constant Lankford coefficients and commence the course of a natural exponential function depending on the local strain. Regardless of strain rate, the results revealed that the Lankford coefficients (r-values) at 150 °C, 250 °C and 350 °C approaches a steady-state of r = 1.14 with strains greater than 50 %.

scholarly journals Performance of Friction Stir Welded Tailor Welded Blanks in AA5059 and AA6082 Alloys for Marine Applications

2016 ◽  
Vol 710 ◽  
pp. 91-96
Author(s):  
Eduardo E. Feistauer ◽  
Luciano Bergmann ◽  
Jorge Fernandez Dos Santos
Keyword(s):  
Rotational Speed ◽  
Mechanical Performance ◽  
Local Strain ◽  
Tensile Tests ◽  
Image Correlation ◽  
Friction Stir ◽  
Tailor Welded Blanks ◽  
Weld Properties ◽  
Static Tensile ◽  
Marine Applications

Tailor welded blank (TWB) concepts in aluminum alloys, welded by friction stir welding (FSW), are an attractive solution to reduce structural weight of structures applied on the transportation sector. In the present work the mechanical performance and microstructural features of dissimilar friction stir welded TWBs were assessed. Welds were produced with alloys of particular interest to the shipbuilding sector (AA6082 and AA5083, with a thickness combination of 6 and 8 mm respectively) and the effect of rotational speed on the weld properties was investigated. A digital image correlation system (DIC) was used to characterize the local strain fields during the quasi-static tensile tests. Microstructure analysis revealed the presence of a remnant oxide line (ROL) at the stir zone. Moreover, the rotational speed directly affected the ROL distribution and consequently the mechanical properties of the welds. The TWB produced with low rotation speed and high force (600 rpm and 20kN) has shown the highest mechanical performance and failed at the thermo-mechanical affected zone of the AA6082 plate. The micromechanisms of fracture were assessed by SEM and revealed a ductile fracture with large amounts of dimples spread out on the fracture surface.

scholarly journals Effect of Crystallographic Orientation and Grain Boundaries on Martensitic Transformation and Superelastic Response of Oligocrystalline Fe–Mn–Al–Ni Shape Memory Alloys

2021 ◽  
Author(s):  
A. Bauer ◽  
M. Vollmer ◽  
T. Niendorf
Keyword(s):  
Martensitic Transformation ◽  
Grain Boundary ◽  
Shape Memory Alloys ◽  
Shape Memory ◽  
Grain Boundaries ◽  
Tensile Tests ◽  
Image Correlation ◽  
Stress Concentrations ◽  
Grain Orientations ◽  
High Degree

AbstractIn situ tensile tests employing digital image correlation were conducted to study the martensitic transformation of oligocrystalline Fe–Mn–Al–Ni shape memory alloys in depth. The influence of different grain orientations, i.e., near-〈001〉 and near-〈101〉, as well as the influence of different grain boundary misorientations are in focus of the present work. The results reveal that the reversibility of the martensite strongly depends on the type of martensitic evolving, i.e., twinned or detwinned. Furthermore, it is shown that grain boundaries lead to stress concentrations and, thus, to formation of unfavored martensite variants. Moreover, some martensite plates seem to penetrate the grain boundaries resulting in a high degree of irreversibility in this area. However, after a stable microstructural configuration is established in direct vicinity of the grain boundary, the transformation begins inside the neighboring grains eventually leading to a sequential transformation of all grains involved.

scholarly journals Comparison of Resistive and Optical Strain Measurement for Early Fracture Detection

2020 ◽  
Vol 6 (3) ◽  
pp. 196-199
Author(s):  
Alina Carabello ◽  
Constanze Neupetsch ◽  
Michael Werner ◽  
Christian Rotsch ◽  
Welf-Guntram Drossel ◽  
...  
Keyword(s):  
Surgical Training ◽  
Error Detection ◽  
Strain Measurement ◽  
Testing Machine ◽  
Image Correlation ◽  
Strain Gauges ◽  
Measurement Technology ◽  
Bone Surface ◽  
Fracture Detection ◽  
Local Strains

AbstractTo increase learning success in surgical training, physical simulators are supplemented by measurement technology to generate and record objective feedback and error detection. An opportunity to detect fractures following hip stem implantation early can be measurement of occurring strains on bone surface. These strains can be determined while using strain gauges, digital image correlation (DIC) or photoelasticity. In this research strain gauges and DIC were compared regarding their suitability as strain measurement tools for use in physical simulators. Therefore a testing method was described to replicate the implantation of a hip stem. Testing devices modelled on a realistic prosthesis were pressed into prepared porcine femora in a two-step procedure with a material testing machine. The local strains occurring on bone surface were determined using an optical measurement system for DIC and strain gauges. The initial fractures in the tested femora are located medial-anterior in most cases (73,6%). With increasing indentation depth of the test device, the strains on bone surface increase. Comparing the local strains determined by DIC and strain gauges consistencies in curves are noticeable. Maximal determined strains before fracturing amount to 0,69% with strain gauges and 0,75% with DIC. In the range of the fracture gap, strain gradients are determined by using DIC. However the detected surfaces are of low quality caused by gaps and motion artefacts. The results show strains on bone surfaces for early fracture detection are measurable with strain gauges and DIC. DIC is assessed as less suitable compared to strain gauges. Furthermore strain gauges have greater level of integration and economic efficiency, so they are preferred the use in surgical training simulators.

scholarly journals Strength Enhancement of Superduplex Stainless Steel Using Thermomechanical Processing

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1094
Author(s):  
M. A. Lakhdari ◽  
F. Krajcarz ◽  
J. D. Mithieux ◽  
H. P. Van Landeghem ◽  
M. Veron
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Thermomechanical Processing ◽  
Tensile Tests ◽  
Image Correlation ◽  
Strength Enhancement ◽  
Industrial Material ◽  
Superduplex Stainless Steel ◽  
The Impact ◽  
Strength Improvement

The impact of microstructure evolution on mechanical properties in superduplex stainless steel UNS S32750 (EN 1.4410) was investigated. To this end, different thermomechanical treatments were carried out in order to obtain clearly distinct duplex microstructures. Optical microscopy and scanning electron microscopy, together with texture measurements, were used to characterize the morphology and the preferred orientations of ferrite and austenite in all microstructures. Additionally, the mechanical properties were assessed by tensile tests with digital image correlation. Phase morphology was not found to significantly affect the mechanical properties and neither were phase volume fractions within 13% of the 50/50 ratio. Austenite texture was the same combined Goss/Brass texture regardless of thermomechanical processing, while ferrite texture was mainly described by α-fiber orientations. Ferrite texture and average phase spacing were found to have a notable effect on mechanical properties. One of the original microstructures of superduplex stainless steel obtained here shows a strength improvement by the order of 120 MPa over the industrial material.

scholarly journals Determination of Load-Carrying Capacity of C-Profile Glued Ti-Al Column under Temperature Environment

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3013
Author(s):  
Leszek Czechowski
Keyword(s):  
Carrying Capacity ◽  
Tensile Tests ◽  
Discrete Models ◽  
Image Correlation ◽  
Load Carrying Capacity ◽  
Lagrange Equations ◽  
Load Carrying ◽  
Different Temperatures ◽  
Influence Of Temperature On

The paper deals with an examination of the behaviour of glued Ti-Al column under compression at elevated temperature. The tests of compressed columns with initial load were performed at different temperatures to obtain their characteristics and the load-carrying capacity. The deformations of columns during tests were registered by employing non-contact Digital Image Correlation Aramis® System. The numerical computations based on finite element method by using two different discrete models were carried out to validate the empirical results. To solve the problems, true stress-logarithmic strain curves of one-directional tensile tests dependent on temperature both for considered metals and glue were implemented to software. Numerical estimations based on Green–Lagrange equations for large deflections and strains were conducted. The paper reveals the influence of temperature on the behaviour of compressed C-profile Ti-Al columns. It was verified how the load-carrying capacity of glued bi-metal column decreases with an increase in the temperature increment. The achieved maximum loads at temperature 200 °C dropped by 2.5 times related to maximum loads at ambient temperature.

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