Numerical simulation method of submerged arc surfacing process of rollers

2021 ◽  
pp. 095440622110596
Author(s):  
Chang Li ◽  
Qingchun Huang ◽  
Yan Xu ◽  
Xing Han
Keyword(s):  
Phase Transformation ◽  
Flow Field ◽  
Molten Pool ◽  
Simulation Method ◽  
Von Mises Stress ◽  
Welding Temperature ◽  
Transformation Zone ◽  
Field Coupling ◽  
Von Mises ◽  
Submerged Arc

The submerged arc surfacing process involves complex behaviors such as metal heat transfer, melting, flow, phase transformation, and solidification and involves the interaction of electric field, thermal field, magnetic field, and flow field. At present, it is impossible to reveal the transient mechanism of multi-field coupling in submerged arc surfacing by experience or trial and error, which is not conducive to shorten the development cycle and save the cost. Moreover, it is difficult to measure the molten pool velocity, von Mises stress, and phase transformation zone in real-time. However, these factors are the key to obtain a high-quality surfacing layer. Therefore, a three-dimensional mathematical model of heat force flow multi-field coupling for roller submerged arc surfacing is established in this article. The distribution and variation of welding temperature, von Mises stress, molten pool flow field, and phase transformation zone are revealed by solving the model. The maximum von Mises stress of the rollers during submerged arc surfacing is 432 MPa. The depth of the phase transformation is 2.50 mm, and the width is 1.98 mm. Zeiss-IGMA HD FESEM was used to observe the welding microstructure. The results show that the main microstructure is martensite and a small amount of ferrite.

scholarly journals Identification of Surgical Plan for Syndesmotic Fixation Procedure Based on Finite Element Method

2020 ◽  
Vol 10 (12) ◽  
pp. 4349 ◽  
Author(s):  
Tae Sik Goh ◽  
Beop-Yong Lim ◽  
Jung Sub Lee ◽  
Chi-Seung Lee
Keyword(s):  
Finite Element ◽  
Simulation Method ◽  
Fe Analysis ◽  
Von Mises Stress ◽  
Fe Model ◽  
Syndesmotic Screw ◽  
Surgical Options ◽  
Biomechanical Parameters ◽  
Von Mises ◽  
Two Parameters

Syndesmosis injuries account for approximately 20% of ankle fractures that require surgery. Although multiple surgical options are available, all of them are based on metal screws. Serious complications that arise when applying metal screws include screw loosening or breakage. To prevent such complications, we applied a simulation method using a finite element (FE) analysis. We created a 3D FE model of an ankle joint and conducted an FE analysis focusing on syndesmosis in terms of the level, material, and diameter of the syndesmotic screw and the number of penetrated cortical bones. The magnitude and direction of the force applied to the tibia in the midstance state were considered for simulating the model. The maximum von-Mises stress and syndesmosis widening were analyzed in terms of different biomechanical parameters. We identified the characteristics of the most biomechanically stable syndesmotic screw and its fixation point on the basis of the two parameters. We demonstrated that the ideal syndesmotic screw fixation should be fixed at a level 20 to 25 mm above the ankle using a 4.5 mm titanium screw.

Multidisciplinary Design Optimization of the Composite Cooling Structure for Nickel-based Alloy Turbine Blade

2019 ◽  
Vol 0 (0) ◽  
Author(s):  
Xiaoru Qian ◽  
Peigang Yan ◽  
Wanjin Han
Keyword(s):  
Shear Stress ◽  
Flow Field ◽  
Turbine Blade ◽  
Maximum Shear Stress ◽  
Three Dimensional ◽  
Leading Edge ◽  
Suction Side ◽  
Structure Design ◽  
Von Mises Stress ◽  
Von Mises

Abstract A designed method, multidisciplinary coupling computation and multiobjective optimization, has been established for the composite cooling structure of heavy gas turbine blade manufactured with a directionally solidified Ni-based superalloy. The method combines the one-dimensional fluid network gas-thermal coupling computation, three-dimensional flow field coupled with solid stress field, and anisotropic stress calculation based on finite deformation crystal slip. The temperature, flow field, Von-Mises stress and maximum resolved shear stress of the blade before and after optimization were analyzed. The results show that the optimized blade has lower maximum blade temperature, a more uniform temperature distribution, a lower flow resistance of the coolant channel at the leading edge than that of the original blade. The maximum Von-Mises stress of the optimized blade increases by 10.05 % more than the original blade. The maximum shear stress on the suction side and the pressure surface of the optimized blade are improved and slightly deteriorated compared with that of the original blade, respectively. The corresponding relationship of the maximum shear stress distribution with the local temperature gradient reveals further space for the improvement of the composite cooling structure. This paper has a particular guiding significance for the cooling structure design of the turbine blade.

Hermetically Metal Sealing Random Vibration Damage Mechanism and Fatigue Life Prediction

2013 ◽  
Vol 423-426 ◽  
pp. 1501-1505 ◽  
Author(s):  
Teng Han ◽  
Xiao Qi He ◽  
Yun Fei En
Keyword(s):  
Fatigue Life ◽  
Vibration Analysis ◽  
Random Vibration ◽  
Time History ◽  
Simulation Method ◽  
Damage Mechanism ◽  
Von Mises Stress ◽  
History Data ◽  
Von Mises ◽  
Random Vibration Analysis

Finite element simulation method of random vibration analysis was used for hermetically metal sealing. According to the results of the random vibration analysis and the theory of fatigue fracture mechanics, the hermetically metal sealing on the PCB plate cracking damage mechanism was analyzed. The danger point of the Von Mises stress was obtained, and the Von Mises stress - time history data was accessed through inverse Fourier transformation. And rain flow count method was used to calculate Von Mises stress-time history data of cycle count. The linear cumulative damage theory and the material S-N curve were used to calculate the fatigue life of Hermetically metal sealing.

Heat Slug Material Variation Analysis on Thermal Dissipation of High Power LED

2014 ◽  
Vol 1082 ◽  
pp. 319-322
Author(s):  
Vithyacharan Retnasamy ◽  
Zaliman Sauli ◽  
Rajendaran Vairavan ◽  
Steven Taniselass ◽  
Hussin Kamarudin
Keyword(s):  
High Power ◽  
Heat Dissipation ◽  
Simulation Method ◽  
Packaging Material ◽  
Thermal Dissipation ◽  
Junction Temperature ◽  
Von Mises Stress ◽  
Variation Analysis ◽  
High Power Led ◽  
Von Mises

Accession of power in high power LED light source has resulted in thermal issue which causes reliability malfunction due to deficient heat dissipation. However, the heat disspation of high power LED can be enhance by improving packaging material selection.Thus, in this work, the connotation of heat slug material on the thermal performance of high power LED package was analyzed through simulation method. The significance of two heat slug materials, copper (Cu) and copper diamond (CuDia) were evaluated in terms of junction temperature, von Mises stress and thermal resistance. The simulation was executed using Ansys version 11 at ambient temperature of 25 °C with natural convection condition.

Influence of Internal Corrosive Defect on the Burn-Through of In-Service Welding on Pipelines

2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Wu Qian ◽  
Wang Yong ◽  
Han Tao ◽  
Ding Ling
Keyword(s):  
Hoop Stress ◽  
Good Condition ◽  
Simulation Method ◽  
Von Mises Stress ◽  
Radial Deformation ◽  
Long Distance ◽  
Advanced Technique ◽  
Element Simulation ◽  
Von Mises ◽  
Burn Through

In the course of the service of long-distance oil/gas pipelines, due to corrosion, abrasion, and other reasons, the possibility of pipeline leakage is growing. In-service welding is an advanced technique employed in the repair of pipelines, and it has wide application in guaranteeing the safe transmission of petroleum or gas. The present studies on in-service welding, including experiments and numerical simulations, all assumed that the inner wall of the pipeline was in good condition without considering the influence of defects. This paper started from internal corrosive defects, through the finite element simulation method, investigated how the pressure of inner medium and defect size influence the burn-through of in-service welding. The results show that, compared with the intact pipe, pipeline with internal corrosive defect is more prone to burn-through. With the increase of medium pressure, the maximum radial deformation, the von Mises stress, and hoop stress at the defect area increase. The radial deformation has a certain time effect. The depth of defect has an evident impact on the radial deformation and the stresses. The radial deformation, the von Mises stress, and hoop stress increase with the deepening of the defect, while the impacts of the defect's length and width are less obvious.

Effects of occlusal scheme on All-on-Four abutments, screws and prostheses: A three-dimensional finite element study

2020 ◽  
Author(s):  
Nurullah Türker ◽  
Hümeyra Tercanlı Alkış ◽  
Steven J Sadowsky ◽  
Ulviye Şebnem Büyükkaplan
Keyword(s):  
Finite Element ◽  
Three Dimensional ◽  
Good Prognosis ◽  
Von Mises Stress ◽  
Element Analysis ◽  
Group Function ◽  
Occlusal Contact ◽  
Maximum Deformation ◽  
Contact Points ◽  
Von Mises

An ideal occlusal scheme plays an important role in a good prognosis of All-on-Four applications, as it does for other implant therapies, due to the potential impact of occlusal loads on implant prosthetic components. The aim of the present three-dimensional (3D) finite element analysis (FEA) study was to investigate the stresses on abutments, screws and prostheses that are generated by occlusal loads via different occlusal schemes in the All-on-Four concept. Three-dimensional models of the maxilla, mandible, implants, implant substructures and prostheses were designed according to the All-on-Four concept. Forces were applied from the occlusal contact points formed in maximum intercuspation and eccentric movements in canine guidance occlusion (CGO), group function occlusion (GFO) and lingualized occlusion (LO). The von Mises stress values for abutment and screws and deformation values for prostheses were obtained and results were evaluated comparatively. It was observed that the stresses on screws and abutments were more evenly distributed in GFO. Maximum deformation values for prosthesis were observed in the CFO model for lateral movement both in the maxilla and mandible. Within the limits of the present study, GFO may be suggested to reduce stresses on screws, abutments and prostheses in the All-on-Four concept.

The Influence of Loading Position in A Priori High Stress Detection using Mode Superposition

2020 ◽  
Vol 1 (1) ◽  
pp. 93-102
Author(s):  
Carsten Strzalka ◽  
◽  
Manfred Zehn ◽  
Keyword(s):  
Finite Element ◽  
Degrees Of Freedom ◽  
Equations Of Motion ◽  
A Priori ◽  
High Stress ◽  
Von Mises Stress ◽  
Detailed Knowledge ◽  
Variable Loading ◽  
Numerical Effort ◽  
Von Mises

For the analysis of structural components, the finite element method (FEM) has become the most widely applied tool for numerical stress- and subsequent durability analyses. In industrial application advanced FE-models result in high numbers of degrees of freedom, making dynamic analyses time-consuming and expensive. As detailed finite element models are necessary for accurate stress results, the resulting data and connected numerical effort from dynamic stress analysis can be high. For the reduction of that effort, sophisticated methods have been developed to limit numerical calculations and processing of data to only small fractions of the global model. Therefore, detailed knowledge of the position of a component’s highly stressed areas is of great advantage for any present or subsequent analysis steps. In this paper an efficient method for the a priori detection of highly stressed areas of force-excited components is presented, based on modal stress superposition. As the component’s dynamic response and corresponding stress is always a function of its excitation, special attention is paid to the influence of the loading position. Based on the frequency domain solution of the modally decoupled equations of motion, a coefficient for a priori weighted superposition of modal von Mises stress fields is developed and validated on a simply supported cantilever beam structure with variable loading positions. The proposed approach is then applied to a simplified industrial model of a twist beam rear axle.

scholarly journals Numerical Investigation of the Deformable Porous Media Treated by the Intermittent Microwave

Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 757
Author(s):  
Tianyi Su ◽  
Wenqing Zhang ◽  
Zhijun Zhang ◽  
Xiaowei Wang ◽  
Shiwei Zhang
Keyword(s):  
Porous Media ◽  
Heat Transport ◽  
Liquid Water ◽  
Von Mises Stress ◽  
Temperature Deformation ◽  
Local Maxima ◽  
Whole Process ◽  
Surface Areas ◽  
Pulse Ratio ◽  
Von Mises

A 2D axi-symmetric theoretical model of dielectric porous media in intermittent microwave (IMW) thermal process was developed, and the electromagnetic energy, multiphase transport, phase change, large deformation, and glass transition were taken into consideration. From the simulation results, the mass was mainly carried by the liquid water, and the heat was mainly carried by liquid water and solid. The diffusion was the dominant mechanism of the mass transport during the whole process, whereas for the heat transport, the convection dominated the heat transport near the surface areas during the heating stage. The von Mises stress reached local maxima at different locations at different stages, and all were lower than the fracture stress. A material treated by a longer intermittent cycle length with the same pulse ratio (PR) tended to trigger the phenomena of overheat and fracture due to the more intense fluctuation of moisture content, temperature, deformation, and von Mises stress. The model can be extended to simulate the intermittent radio frequency (IRF) process on the basis of which one can select a suitable energy source for a specific process.

scholarly journals Finite Element Analysis of Composite Repair for Damaged Steel Pipeline

Coatings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 301
Author(s):  
Jiaqi Chen ◽  
Hao Wang ◽  
Milad Salemi ◽  
Perumalsamy N. Balaguru
Keyword(s):  
Finite Element ◽  
Shear Stress ◽  
Hoop Stress ◽  
Pipe Wall ◽  
Von Mises Stress ◽  
Repair System ◽  
Composite Repair ◽  
Steel Pipeline ◽  
Von Mises ◽  
Infill Material

Carbon fiber reinforced polymer (CFRP) matrix composite overwrap repair systems have been introduced and accepted as an alternative repair system for steel pipeline. This paper aimed to evaluate the mechanical behavior of damaged steel pipeline with CFRP repair using finite element (FE) analysis. Two different repair strategies, namely wrap repair and patch repair, were considered. The mechanical responses of pipeline with the composite repair system under the maximum allowable operating pressure (MAOP) was analyzed using the validated FE models. The design parameters of the CFRP repair system were analyzed, including patch/wrap size and thickness, defect size, interface bonding, and the material properties of the infill material. The results show that both the stress in the pipe wall and CFRP could be reduced by using a thicker CFRP. With the increase in patch size in the hoop direction, the maximum von Mises stress in the pipe wall generally decreased as the maximum hoop stress in the CFRP increased. The reinforcement of the CFRP repair system could be enhanced by using infill material with a higher elastic modulus. The CFRP patch tended to cause higher interface shear stress than CFRP wrap, but the shear stress could be reduced by using a thicker CFRP. Compared with the fully bonded condition, the frictional interface causes a decrease in hoop stress in the CFRP but an increase in von Mises stress in the steel. The study results indicate the feasibility of composite repair for damaged steel pipeline.

scholarly journals 3D Finite Element Analysis of Rotary Instruments in Root Canal Dentine with Different Elastic Moduli

2021 ◽  
Vol 11 (6) ◽  
pp. 2547 ◽  
Author(s):  
Carlo Prati ◽  
João Paulo Mendes Tribst ◽  
Amanda Maria de Oliveira Dal Piva ◽  
Alexandre Luiz Souto Borges ◽  
Maurizio Ventre ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Root Canal ◽  
Elastic Moduli ◽  
Reaction Force ◽  
Von Mises Stress ◽  
Elastic Behavior ◽  
Element Analysis ◽  
Heat Treated ◽  
Von Mises

The aim of the present investigation was to calculate the stress distribution generated in the root dentine canal during mechanical rotation of five different NiTi endodontic instruments by means of a finite element analysis (FEA). Two conventional alloy NiTi instruments F360 25/04 and F6 Skytaper 25/06, in comparison to three heat treated alloys NiTI Hyflex CM 25/04, Protaper Next 25/06 and One Curve 25/06 were considered and analyzed. The instruments’ flexibility (reaction force) and geometrical features (cross section, conicity) were previously investigated. For each instrument, dentine root canals with two different elastic moduli(18 and 42 GPa) were simulated with defined apical ratios. Ten different CAD instrument models were created and their mechanical behaviors were analyzed by a 3D-FEA. Static structural analyses were performed with a non-failure condition, since a linear elastic behavior was assumed for all components. All the instruments generated a stress area concentration in correspondence to the root canal curvature at approx. 7 mm from the apex. The maximum values were found when instruments were analyzed in the highest elastic modulus dentine canal. Strain and von Mises stress patterns showed a higher concentration in the first part of curved radius of all the instruments. Conventional Ni-Ti endodontic instruments demonstrated higher stress magnitudes, regardless of the conicity of 4% and 6%, and they showed the highest von Mises stress values in sound, as well as in mineralized dentine canals. Heat-treated endodontic instruments with higher flexibility values showed a reduced stress concentration map. Hyflex CM 25/04 displayed the lowest von Mises stress values of, respectively, 35.73 and 44.30 GPa for sound and mineralized dentine. The mechanical behavior of all rotary endodontic instruments was influenced by the different elastic moduli and by the dentine canal rigidity.

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