scholarly journals A numerical model to investigate the effect of honing angle on the hydrodynamic lubrication between a combustion engine piston ring and cylinder liner

Author(s):  
A Spencer ◽  
A Almqvist ◽  
R Larsson
2013 ◽  
Vol 373-375 ◽  
pp. 3-6
Author(s):  
Xiao Rong Zhou ◽  
Meng Tian Song ◽  
Gan Wei Cai

This paper mainly based on the coupling relationship between tribological and dynamic behaviors of cylinder liner-piston system to establish dynamics and tribology coupling model of cylinder linerpiston-piston ring, and to analyze the effect of piston skirt profile based on it, providing theoretical basis for determining the effect of piston skirt profiles to piston dynamics and lubrication performance.


2019 ◽  
Vol 71 (4) ◽  
pp. 515-524 ◽  
Author(s):  
Venkateswara Babu P. ◽  
Ismail Syed ◽  
Satish Ben Beera

Purpose In an internal combustion engine, piston ring-cylinder liner tribo pair is one among the most critical rubbing pairs. Most of the energy produced by an internal combustion engine is dissipated as frictional losses of which major portion is contributed by the piston ring-cylinder liner tribo pair. Hence, proper design of tribological parameters of piston ring-cylinder liner pair is essential and can effectively reduce the friction and wear, thereby improving the tribological performance of the engine. This paper aims to use surface texturing, an effective and feasible method, to improve the tribological performance of piston ring-cylinder liner tribo pair. Design/methodology/approach In this paper, influence of positive texturing (protruding) on friction reduction and wear resistance of piston ring surfaces was studied. The square-shaped positive textures were fabricated on piston ring surface by chemical etching method, and the experiments were conducted with textured piston ring surfaces against un-textured cylinder liner surface on pin-on-disc apparatus by continuous supply of lubricant at the inlet of contact zone. The parameters varied in this study are area density and normal load at a constant sliding speed. A comparison was made between the tribological properties of textured and un-textured piston ring surfaces. Findings From the experimental results, the tribological performance of the textured piston ring-cylinder liner tribo pair was significantly improved over a un-textured tribo pair. A maximum friction reduction of 67.6 per cent and wear resistance of 81.6 per cent were observed with textured ring surfaces as compared to un-textured ring surfaces. Originality/value This experimental study is helpful for better understanding of the potency of positive texturing on friction reduction and wear resistance of piston ring-cylinder liner tribo pair under lubricated sliding conditions.


Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 41 ◽  
Author(s):  
Robin Hildyard ◽  
Mahdi Mohammadpour ◽  
Sina Saremi-Yarahmadi ◽  
Manuela Pacella

Herein, nano-tribological behaviour of graphene oxide (GO) coatings is evaluated by a combination of nanoscale frictional performance and adhesion, as well as macroscale numerical modelling. A suite of characterisation techniques including atomic force microscopy (AFM) and optical interferometry are used to characterise the coatings at the asperity level. Numerical modelling is employed to consider the effectiveness of the coatings at the conjunction level. The macroscale numerical model reveals suitable deposition conditions for superior GO coatings, as confirmed by the lowest measured friction values. The proposed macroscale numerical model is developed considering both the surface shear strength of asperities of coatings obtained from AFM and the resultant morphology of the depositions obtained from surface measurements. Such a multi-scale approach, comprising numerical and experimental methods to investigate the tribological behaviour of GO tribological films has not been reported hitherto and can be applied to real-world macroscale applications such as the piston ring/cylinder liner conjunction within the modern internal combustion engine.


Author(s):  
H. Xu ◽  
M. Kim ◽  
M. D. Bryant ◽  
R. D. Matthews ◽  
T. M. Kiehne

This paper presents a new lubrication model to predict piston ring friction. The average Reynolds equation is adopted to obtain the hydrodynamic component of restoring force against the cylinder liner surface. The dry or boundary lubricated component is derived from Greenwood-Tripp model. The influence of surface irregularities or roughness on the lubricant flow will be described by statistical parameters. Unlike classical piston ring mixed lubrication models, a sideslip rolling friction model is incorporated with contact simulation. Numerical results show that piston ring friction is reduced dramatically by the liner rotation.


2011 ◽  
Vol 199-200 ◽  
pp. 734-738 ◽  
Author(s):  
Qiu Ying Chang ◽  
Xian Liang Zheng ◽  
Qing Liu

Surface texturing has been successfully employed in some tribological applications in order to diminish friction and wear. This technology may be used in a piston ring to decrease the friction and wear of the contact between a piston ring and cylinder liner. A numerical simulation of lubrication between a surface textured piston ring and cylinder liner based on the hydrodynamic lubrication theory was conducted. The influence of surface texture parameters on piston ring lubrication performance was obtained by solving the mathematical equations with a multi-grid method. The results show that under the micro-dimple area density of 5%-40% the minimum oil film thickness increases and the dimensionless friction force decreases with the increasing of it. Under the dimple area density of 40%-60%, the minimum oil film thickness and the dimensionless friction force change slightly. Under various dimple area densities the optimum dimple depth at the given working condition in this paper is about 5µm.


2003 ◽  
Author(s):  
Lloyd Kamo ◽  
Philipe Saad ◽  
Rudolf Mnatsakanov ◽  
Walter Bryzik ◽  
Milad Mekari

Author(s):  
S. I. Son ◽  
K. W. Kim

In this study, the effect of micro-grooves on hydrodynamic fabrication characteristics between a piston ring and a micro-grooved cylinder liner is analyzed numerically. Elrod’s universal equation satisfying JFO theory is adopted to predict the cavitation region properly and calculate the pressure distribution between a piston ring and a micro-grooved cylinder liner. The analysis is carried out by varying the shape, depth, length, width and location of micro-grooves during the full engine cycle. The results show that micro-grooves can make friction loss decrease in comparison with a non-textured cylinder liner.


2015 ◽  
Vol 21 (4) ◽  
pp. 66-78 ◽  
Author(s):  
Grzegorz Koszałka ◽  
Mirosław Guzik

Abstract This paper presents a mathematical model of piston-rings-cylinder sealing (TPC) of a combustion engine. The developed model is an itegrated model of gas flow through gaps in TPC unit, displacements and twisting motions of piston rings in ring grooves as well as generation of oil film between ring face surfaces and cylinder liner. Thermal deformations and wear of TPC unit elements as well as heat exchange between flowing gas and surrounding walls, were taken into account in the model. The paper contains descriptions of: assumptions used for developing the model, the model itself, its numerical solution as well as its computer application for carrying out simulation tests.


2009 ◽  
Vol 137 (2) ◽  
pp. 128-141
Author(s):  
Andrzej WOLFF

In the paper a model of a piston ring pack motion on an oil film has been analysed. The local oil film thickness can be compared to height of the combined roughness of mating surfaces of piston rings and cylinder liner. Equations describing the mixed lubrication problem based on the empirical mathematical model formulated in works of Patir, Cheng [6, 7] and Greenwood, Tripp [3] have been combined [12] and used in this paper. A model of a gas flow through the labyrinth seal of piston rings has been developed [13, 15]. In addition models of ring twist effects and axial ring motion in piston grooves have been applied [14, 15]. In contrast to the previous papers of the author, an experimental verification of the main parts of developed mathematical model and software has been presented. A relatively good compatibility between the experimental measurements and calculated results has been achieved. In addition this study presents the simulation results for an automobile internal combustion engine


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