scholarly journals A sustainable molding process for new rubber products from tire recycling

2018 ◽  
Vol 35 (1) ◽  
pp. 41-55 ◽  
Author(s):  
Fabrizio Quadrini ◽  
Loredana Santo ◽  
Ettore Musacchi
Keyword(s):  
Raw Materials ◽  
New Technology ◽  
Electric Energy ◽  
Mechanical Tests ◽  
Production Costs ◽  
Molding Process ◽  
Ground Tire Rubber ◽  
Large Size ◽  
Mechanical Performances ◽  
First Time

A new technology has been developed to produce large-size rubber products by molding ground tire rubber (GTR) without using any binder or other substance. GTR is compression molded at high pressure and temperature to achieve an optimal particle adhesion. Large-size tiles (1 m2) with thickness up to 50 mm have been molded without cracks or other damages. In this study, for the first time, energy consumption has been precisely estimated in different phases of the process cycle and discussed together with mechanical performances of molded products. Mechanical tests show that tiles have similar or higher performances than tiles produced by means of conventional processes (i.e. using polyurethane binders). Moreover, the new technology is able to save up to 50% of production costs related to electric energy and raw materials. Further developments are necessary to improve productivity by adding automation and reducing hand working.

Direct Molding of Polymers for Biomedical Applications

2014 ◽  
Vol 611-612 ◽  
pp. 685-692
Author(s):  
Loredana Santo ◽  
Denise Bellisario ◽  
Fabrizio Quadrini
Keyword(s):  
Biomedical Applications ◽  
Raw Materials ◽  
Main Process ◽  
Molding Process ◽  
Polymer Properties ◽  
Single Pellet ◽  
Dsc Analyses ◽  
Micro Molding ◽  
Mechanical Performances ◽  
Small Parts

. Direct molding is a simple molding process to produce small parts at low costs. A single pellet or few pellets are directly molded into a transparent mound by means of an IR lamp. A new micro-molding machine has been developed for this study and used to mould polymers for biomedical applications (PCL and PHBV). Due to the small amount of molded material, the proposed process is particular suitable for biomedical applications which are characterized by small numbers of parts and high costs of the raw materials. Moreover, direct molding is able to reduce material degradation and frozen stresses. The new machine has been used to mold small disks from single pellets. This way, the effect of the main process parameters on the molded polymer density has been evaluated. Moreover, DSC analyses have shown the effect of the molding process on the polymer properties. In conclusion, the micro-molding system has been used to produce small components which were tested in terms of dimensional stability and mechanical performances.

Large-Size Wheel Rotary Forging Process Research

2013 ◽  
Vol 456 ◽  
pp. 282-285 ◽  
Author(s):  
Jian Li ◽  
Hui Xue Sun ◽  
Li Mei Wang ◽  
Mu Hua Tao
Keyword(s):  
Energy Consumption ◽  
New Technology ◽  
High Energy ◽  
Production Costs ◽  
Forming Force ◽  
Forging Process ◽  
Rotary Forging ◽  
Large Size ◽  
Process Route ◽  
Small Influence

For forging process of the large size alloy wheels have several disadvantages, such as using large tonnage presses, high energy consumption, etc.So rotary-forging process route is developed. Forgings forming require 5000-6000T presses by the traditional process, but only require 350T rotary forging presses by new technology. This new process reduces the production costs and energy consumption and extends the life of die. Investigate the effect of several key factors on the forming force. The results show that forming force decreases with the decrease of press amount per turn, and reduce with the die and bars temperature increases. Forging wheel window has small influence on the forming force, but can decrease the forgings cutting weight, improve material utilization. This study plays a guiding role for equipment R & D and determination of the production processes parameters.

Recent Developments in Polyurethane Foams Containing Low-Cost and Pro-Ecological Modifiers

2016 ◽  
Vol 10 (4s) ◽  
pp. 571-580 ◽  
Author(s):  
Paulina Kosmela ◽  
◽  
Lukasz Zedler ◽  
Krzysztof Formela ◽  
Jozef Haponiuk ◽  
...  
Keyword(s):  
Raw Materials ◽  
Low Cost ◽  
Polyurethane Foams ◽  
Production Costs ◽  
Ground Tire Rubber ◽  
Scientific Papers ◽  
Recent Developments ◽  
The Many ◽  
The One ◽  
Pu Foams

Diversity of the polyurethane (PU) foams applications cause that investigation of the relationships between their structure and properties is currently very popular topic among the many research institutions and companies. At the turn of the last years many scientific papers about PU foams and their composites were published. The one of the main trends in research in this field is related to the reduction of production costs of PU foams. This aim can be successfully achieved through the incorporation of raw materials of natural origin or the utilization of waste materials. This work reviews the progress and recent developments in area of PU foams containing low-cost and pro-ecological modifiers, such as crude glycerol, liquefied biomass, ground tire rubber, etc.

Production of Rubber Goods Made of 100% Ground Tire Rubber

2016 ◽  
Author(s):  
F. Quadrini ◽  
L. Santo ◽  
T. Oskorus ◽  
W. Wasniowski ◽  
E. Musacchi
Keyword(s):  
Production Cost ◽  
Compression Molding ◽  
Raw Material ◽  
Industrial Scale ◽  
Molding Process ◽  
Tire Rubber ◽  
Ground Tire Rubber ◽  
European Project ◽  
Large Size ◽  
Recycling Technology

This study shows some results from a recent European Project about tire recycling (SMART “Sustainable Molding of Articles from Recycled Tires”). The aim of the project was producing large rubber products in industrial scale by using ground tire rubber (GTR) without any additive or linking agent. Rubber products are made by “direct molding” of GTR, which is a compression molding process in absence of any raw material. Three different products have been selected to show the feasibility of the new recycling technology: a large-size tile (1 m2) with a thickness between 10 to 20 mm, a puzzle-shape tile with a thickness from 40 to 50 mm, and a kerb. All these products have been successfully molded and results from their testing are reported. In conclusion, an assessment about the production cost for tiles is also proposed.

ON THE PROCESSING OF HEMATITE RAW MATERIALS AT THE KRYVOROZHSK MINING AND PROCESSING PLANT OF OXIDIZED ORE ON TECHNOLOGY OF DIRECT RECOVERY ITmk3

2018 ◽  
pp. 32-37
Author(s):  
P.I. Loboda ◽  
Younes Razaz ◽  
S. Grishchenko
Keyword(s):  
Magnetic Properties ◽  
Cast Iron ◽  
Iron Content ◽  
Raw Materials ◽  
Direct Reduction ◽  
Processing Plant ◽  
High Iron Content ◽  
High Iron ◽  
Direct Restoration ◽  
First Time

Purpose. To substantiate the efficiency of processing hematite raw materials at the Krivoy Rog Mining and Processing Plant of Oxidized Ores using the direct reduction technology itmk3®. Metodology. Analysis of the results of the itmk3® direct restoration technology developed by Kobe Steel Ltd., Japan and Hares Engineering GmbX, Austria, with a view to using it to process Krivbass hematite ores into granulated iron (so-called “nuggets”). Findings. The involvement in the production of hematite ores (oxidized quartzite) of Krivbass with high iron content, but with low magnetic properties for their processing into granular cast iron is grounded. Originality. The use of itmk3® direct reduction technology from Kobe Steel Ltd., Japan and Hares Engineering GmbH, Austria for the processing of Krivbass hematite ores into granular cast iron is justified for the first time. Practical value. The efficiency of the use of hematite ores (oxidized quartzite) has been substantiated, which can significantly reduce the costs in the mining cycle for the economical production of metallurgical products.

PERSPECTIVE DEVELOPMENT OF WORLD PRODUCTION OF FEEDS FOR AQUACULTURE: ALTERNATIVE SOURCES OF RAW MATERIALS

2017 ◽  
pp. 67-78
Author(s):  
Lina Yurievna Lagutkina
Keyword(s):  
Raw Materials ◽  
Limiting Factors ◽  
Current Status ◽  
Feed Production ◽  
The World ◽  
Market Trends ◽  
Alternative Sources ◽  
World Industry ◽  
First Time ◽  
A Current

The author of the article discloses the prospects of development of the world feed production for aquaculture based on the analysis of key innovative technological and market trends. The author specifies that shortage, high cost, low ecological compatibility of traditional raw materials - fish flour - are among major limiting factors in the development of production of feeds for aquaculture. This fact, in turn, limits sustainable development of aquaculture both in Russia, and in the world in general. The article presents the overview of a current status of the world industry of feed production in aquaculture, where the regional situation is studied, as well. For the first time, there is given the outlook of innovative technologies in feed production based on the alternative sources of protein (on the example of projects of leading aquabiotechnological companies) which will determine industry’s objectives for the mid-term perspective.

Safety assessment of biological raw materials in the system of medicines quality assurance

2020 ◽  
pp. 63-72
Author(s):  
Yu. Olefir ◽  
E. Sakanyan ◽  
I. Osipova ◽  
V. Dobrynin ◽  
M. Smirnova ◽  
...  
Keyword(s):  
Raw Materials ◽  
State Level ◽  
The State ◽  
Spongiform Encephalopathy ◽  
Safety Standards ◽  
Wide Range ◽  
The Russian Federation ◽  
Key Aspects ◽  
First Time ◽  
Medicines Quality

The entry of a wide range of biotechnological products into the pharmaceutical market calls for rein-forcement of the quality, efficacy and safety standards at the state level. The following general monographs have been elaborated for the first time to be included into the State Pharmacopoeia of the Russian Federation, XIV edition: "Viral safety" and "Reduction of the risk of transmitting animal spongiform encephalopathy via medicinal products". These general monographs were elaborated taking into account the requirements of foreign pharmacopoeias and the WHO recommendations. The present paper summarises the key aspects of the monographs.

SELISIH BIAYA PRODUKSI SEBAGAI ALAT PENGENDALIAN MANAJEMEN PT INDO PUSAKA BERAU

2019 ◽  
Vol 3 (02) ◽  
pp. 397
Author(s):  
SAFITRI NURHIDAYATI ◽  
RIZKI AMELYA SYAM
Keyword(s):  
Raw Materials ◽  
Field Research ◽  
Analytical Tool ◽  
Production Costs ◽  
Raw Material ◽  
Labor Costs ◽  
Material Costs ◽  
Library Research ◽  
The Difference ◽  
The Cost

This study aims to analyze whether the difference that occurs in the cost of raw materials, direct labor, and factory overhead costs between the standard costs and the actual costs in PLTU LATI is a difference that is favorable or unfavorable. Data collection techniques with field research and library research. The analytical tool used is the analysis of the difference in raw material costs, the difference in direct labor costs and the difference in factory overhead costs. The hypothesis in this study is that the difference allegedly occurs in the cost of raw materials, direct labor costs, and factory overhead costs at PT Indo Pusaka Berau Tanjung Redeb is a favorable difference. The results showed that the difference in the cost of producing MWh electricity at PT Indo Pusaka Berau Tanjung Redeb in 2018, namely the difference in the price of raw material costs Rp. 548,029.80, - is favorable, the difference in quantity of raw materials is Rp. 957,216,602, - is (favorable) , the difference in direct labor costs Rp 2,602,642,084, - is (unfavorable), and the difference in factory overhead costs Rp 8,807,051,422, - is (favorable) This shows that the difference in the overall production cost budget is favorable or profitable. This beneficial difference shows that the company is really able to reduce production costs optimally in 2018.  

Experimental Research on the Qualitative Characteristics of Iron Ores and Ferrous Waste That Can Be Used in Blast Furnace Mixt Injection Technology

2019 ◽  
Vol 70 (11) ◽  
pp. 3835-3842
Author(s):  
Mihai Dumitru Tudor ◽  
Mircea Hritac ◽  
Nicolae Constantin ◽  
Mihai Butu ◽  
Valeriu Rucai ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Experimental Research ◽  
Raw Materials ◽  
Coal Dust ◽  
Production Costs ◽  
Iron Ores ◽  
Fine Grained ◽  
Experimental Laboratory ◽  
Injection Technology ◽  
Direct Use

Direct use of iron ores in blast furnaces, without prior sintering leads to a reduction in production costs and energy consumption [1,2]. Fine-grained iron ores and iron oxides from ferrous wastes can be used together with coal dust and limestone in mixed injection technology through the furnace tuyeres. In this paper are presented the results of experimental laboratory investigations for establishing the physic-chemical characteristics of fine materials (iron ore, limestone, pulverized coal) susceptible to be used for mixed injection in blast furnace. [1,4]. The results of the experimental research have shown that all the raw materials analyzed can be used for mixt injection in blast furnace.

The Economics of Commodities and Commodity Markets

2018 ◽  
Author(s):  
Florian Ielpo
Keyword(s):  
Raw Materials ◽  
Commodity Prices ◽  
Essential Element ◽  
Commodity Markets ◽  
Production Costs ◽  
Demand And Supply ◽  
Spot Prices ◽  
Supply Shocks ◽  
The Business Cycle

This chapter covers the economic fundamentals of commodity markets (i.e., what shapes the evolution of the price of raw materials) in three steps. First, it covers the theories explaining why the futures curve can be upward or downward sloping, an essential element for commodity producing companies. The evolution of inventories and hedging pressures are the two dominant sources of explanation. Second, the chapter reviews the fundamentals of commodity spot prices: technologies, supply, demand, and speculation. Production costs draw the long-term evolution of prices, but demand and supply shocks can trigger substantial variations in commodity prices. Third, the chapter presents how commodity prices interact with the business cycle. Commodities are influenced by the world activity but can also have a material impact on it.

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