scholarly journals Effect of intermingling process parameters on polyester/nylon melange fabric appearance

2020 ◽  
Vol 15 ◽  
pp. 155892502097331
Author(s):  
GLD Wickramasinghe ◽  
Sameera Umesh Dolawatte ◽  
Isuru Udayanga Thebuwana ◽  
WWS Sampath Botheju

The objective of this research work was to investigate the effect of intermingling process parameters on melange fabric appearance. Results show that the polyester overfeed, nylon overfeed, air pressure, and production speed have significant correlation with melange fabric appearance. Polyester yarn tension and nylon yarn tensions do not show significant effect on melange fabric appearance. Melange appearance varies from stripe to uniform distribution when polyester and nylon overfeeds are increased independently as well as collectively. Therefore, it can be concluded that polyester and nylon overfeed can be used to achieve specific melange appearance as per the customer samples. Optimum air pressure and production speed to be determined during sample development stage since those two parameters are directly link to the production cost; and should be maintained as a constant and controlled during production, since any variation of those two parameters will change appearance of the melange fabrics.

2012 ◽  
Vol 713 ◽  
pp. 91-96 ◽  
Author(s):  
A. Alberdi ◽  
A. Rivero ◽  
A. Carrascal ◽  
Aitzol Lamikiz

The Abrasive Water Jet milling process is demonstrated to be an efficient technology for milling low machinability materials. Although its capability is demonstrated, the industrial application of this technology requires a depth control, for which a work focused in process modelling is needed. This research work introduces a model to predict the kerf shape in AWJ slot milling in Aluminium 7075-T651 in terms of four important process parameters: pressure, abrasive mass flow rate, stand-off distance and traverse feed rate. A hybrid evolutionary approach was employed for modelling the profile through two parameters: the maximum cutting depth and the full width at half maximum. Both the maximum depth and the width were also modelled as a function of aforementioned process parameters based on Analysis of Variance and regression techniques. Combination of two models resulted in an adequate strategy to predict the kerf shape for different machining conditions.


2019 ◽  
Vol 90 (7-8) ◽  
pp. 951-968
Author(s):  
M Hossain ◽  
M Sparing ◽  
T Espenhahn ◽  
A Abdkader ◽  
C Cherif ◽  
...  

The yarn tension and balloon form are the most important physical process parameters to characterize the dynamic yarn path in ring spinning. The present research work focuses on the in situ measurement of yarn tension in different regions of the yarn path in a developed turbo ring spinning tester with a friction-free superconducting magnetic bearing (SMB) twisting system and at an angular spindle speed of up to 50,000 rpm. The influence of different parameters, such as angular spindle speeds (15,000–50,000 rpm), yarn counts (15–40 tex) and balloon control ring (one or multiple), were evaluated to identify the influence of acting forces, for example, centrifugal forces. The effects of these process parameters were analyzed statistically using an analysis of variance. The yarn tension between the delivery rollers and the yarn guide was measured using a modified one-roller tensile yarn tension sensor. The yarn tension between the yarn guide and the SMB system was determined with an already existing optical approach at a higher angular spindle speed. As the highest yarn tension theoretically occurs between the SMB system and the cop, it was estimated in this region by measuring the coefficient of friction between the yarn and the yarn guide using the friction module of the constant tension tester equipment. The maximum balloon diameter was determined from the recorded balloon form between the yarn guide and the SMB system with respect to different angular spindle speeds. The results provide valuable information about the highest possible spinnable speed and enable a better understanding of the dynamic yarn path in the SMB spinning system.


2017 ◽  
Vol 62 (3) ◽  
pp. 1803-1812 ◽  
Author(s):  
K. Shunmugesh ◽  
K. Panneerselvam

AbstractCarbon Fiber Reinforced Polymer (CFRP) is the most preferred composite material due to its high strength, high modulus, corrosion resistance and rigidity and which has wide applications in aerospace engineering, automobile sector, sports instrumentation, light trucks, airframes. This paper is an attempt to carry out drilling experiments as per Taguchi’s L27(313) orthogonal array on CFRP under dry condition with three different drill bit type (HSS, TiAlN and TiN). In this research work Response Surface Analysis (RSA) is used to correlate the effect of process parameters (cutting speed and feed rate) on thrust force, torque, vibration and surface roughness. This paper also focuses on determining the optimum combination of input process parameter and the drill bit type that produces quality holes in CFRP composite laminate using Multi-objective Taguchi technique and TOPSIS. The percentage of contribution, influence of process parameters and adequacy of the second order regression model is carried out by analysis of variance (ANOVA). The results of experimental investigation demonstrates that feed rate is the pre-dominate factor which affects the response variables.


2020 ◽  
Vol 44 (4) ◽  
pp. 295-300
Author(s):  
Sanjay Kumar ◽  
Ashish Kumar Srivastava ◽  
Rakesh Kumar Singh

Friction stir processing is an avant-garde technique of producing new surface composite or changing the different properties of a material through intense, solid-state localized material plastic deformation. This change in properties depends upon the deformation formed by inserting a non-consumable revolving tool into the workpiece and travels laterally through the workpiece. This research work highlights the effect of process parameters on mechanical properties of fabricated surface composites by friction stir processing. By using various reinforcing materials like Ti, SiC, B4C, Al2O3 with waste elements like waste eggshells, rice husks, coconut shell and coir will be used to fabricate the green composites which are environmentally friendly and reduces the problem of decomposition. The parameter for this experiment is considered as the reinforcing materials, tool rotation speed and tool tilt angle. The SiC/Al2O3/Ti along with eggshell are selected asreinforcement materials. The main effect of the reinforcement is to improve mechanical properties, like hardness, impact strength and strength. The results revealed that the process parameters significantly affect the mechanical properties of friction stir processed surface composites.


2021 ◽  
Vol 22 (2) ◽  
pp. 252-263
Author(s):  
Abdul Karim Shah ◽  
Ghulam Abbas Kandhro ◽  
Aqeel Ahmed Shah ◽  
Syed Nizam Uddin Shah Bukhari ◽  
Arshad Iqbal ◽  
...  

The cyclisation of citronellal to isopulegol is a significant intermediate stage in the production of menthols. In this research work, the effects of acid treatment on montmorillonite clay have been investigated and used in citronellal cyclisation reactions. Furthermore, the effects of acid treatment and hetero-poly acid impregnation have been determined on the textural and catalytic properties of montmorillonite clay. The designed catalysts were characterized by XRD, N2 sorption, and NH3- TPD techniques. Acid treatment of montmorillonite resulted in the enhancement of surface area and pore volume. The catalytic activity and selectivity parameters were lessened due to the severe leaching of Al ions from tetrahedral crystalline structures (e.g., weakened structure and loss of acidity). Among all prepared materials, the heteropoly acid supported HCl treated montmorillonite catalyst was observed as a more active, stable, and selective catalyst that showed the highest catalytic performance in citronellal cyclisation under optimized process parameters. The catalytic activity and selectivity were enhanced with rising mesoporosity and acidity parameters due to HCl acid treatment and HPA impregnation.


2020 ◽  
Vol 90 (15-16) ◽  
pp. 1860-1871
Author(s):  
Jie Xu ◽  
Zhenglei He ◽  
Sheng Li ◽  
Wenbo Ke

The enzyme washing process is extensively applied in the industrial production of denim garments. The process parameters of enzyme washing have significant effects on washing performances and costs. Since the relationships between the process parameters and washing performances cannot be expressed explicitly, it is impractical to determine the process parameters to obtain the optimal production cost while satisfying requirements of customers intuitively. This paper proposes an optimization methodology by combining Kriging surrogate and differential evolution (DE) algorithm to address the production cost optimization of enzyme washing for indigo dyed cotton denim. First, an experiment using Taguchi L16 orthogonal array is conducted where temperature and concentration of cellulase enzyme are taken into consideration with processing time as the input parameters, while the washing performances (including color strength value, stiffness, and tensile strength in warp and weft directions of the washed denim fabrics) are the output responses. Second, the relationships between the inputs and outputs are established using the Kriging model. Third, the effects of the input parameters on the washing performances are analyzed, and the production cost optimization model is illustrated. Finally, a case study is given to depict the optimization process and a verification experiment is conducted to verify the effectiveness of the optimal values. On the whole, the proposed hybrid method, Kriging-DE, shows great capability of optimizing the production costs of the enzyme washing process for indigo dyed cotton denim.


Author(s):  
Gabriel Margalida ◽  
Pierric Joseph ◽  
Olivier Roussette ◽  
Antoine Dazin

The present paper aims at evaluating the surveillance parameters used for early stall warning in axial compressors, and is based on unsteady pressure measurements at the casing of a single stage axial compressor. Two parameters—Correlation and Root Mean Square (RMS)—are first compared and their relative performances discussed. The influence of sensor locations (in both radial and axial directions) is then considered, and the role of the compressor’s geometrical irregularities in the behavior of the indicators is clearly highlighted. The influence of the throttling process is also carefully analyzed. This aspect of the experiment’s process appears to have a non-negligible impact on the stall warning parameters, despite being poorly documented in the literature. This last part of this research work allow us to get a different vision of the alert parameters compared to what is classically done in the literature, as the level of irregularity that is reflected by the magnitude of the parameters appears to be an image of a given flow rate value, and not a clear indicator of the stall inception.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ch. Mohana Rao ◽  
K. Mallikarjuna Rao

PurposeThe objective of the paper is to evaluate the fabrication process and to study the influence of process parameters of friction stir processing of 6061-TiB2-Al2O3 Aluminum alloy surface composite on microhardness tensile strength, and microstructure.Design/methodology/approachFriction stir processing method is used for attaining the desired mechanical properties, and selectively processed reinforcements to fabricate the samples. The Taguchi technique was used to optimize rotational speed, travel speed and volume percentage of reinforcement particles to enhance the mechanical properties of 6061-TiB2-Al2O3 Aluminum alloy composite.FindingsThe fabrication of surface composites through FSP allows new inventions in terms of material with enhanced surface layers without changing the base metal.Practical implicationsTo examine the behavior of the surface of the composites in the different zones, the practical implication consists of the use of different characterization techniques like optical microscopy and scanning microscopy for microstructural behavior and the measurement of hardness and tensile tests for mechanical behavior.Originality/valueThe research work consists of tool design and process parameters, which can affect the final product (microstructural changes), and the performance of the modified surface layer behavior was studied and presented.


1983 ◽  
Vol 4 ◽  
pp. 180-187 ◽  
Author(s):  
B. Michel ◽  
D. Blanchet

The problem of a floating ice sheet hitting a structure with a vertical face appears to be a simple one but, in fact, has only been solved for a limited number of cases. Research work on this question usually reports on an indentation coefficient which relates the average pressure on the indenter to the uniaxial crushing strength of the ice. Very few tests have been made in the brittle range of ice failure. In this particular area of study, this paper reports on 27 tests that were conducted in a cold-room water basin where controlled S2floating ice sheets were produced with a surface area of 4 × 4 m, three sides being fully restrained and the other, freely float! no, being submitted to the impact of the moving indenter. All tests were carried out at computed indentation rates varying from 0.017 to 0.34 s-1. In this range this ice would normally be considered to act as a brittle material. The thickness of the ice sheets varied from 1.2 to 9.0 cm and the indenter width from 5 cm to 1 m. Overall, the aspect ratio relating these two parameters could be varied from 0.5 to 83.Results have shown that for aspect ratios <5, there was an important oscillatory effect which caused the formation of pi asti fi ed triangles in front of the indenter, increasing its resistance as it would under ductile conditions. Because of this plastification, an extrusion effect appeared in front of the indenter as the broken ice crystals were blown up and down in front of the fast-moving indenter. The theory of plasticity which gives an indentation coefficient of 2.97 seems to apply in this case. Another mode of failure which occurred with aspect ratios 5 was cleavage in the plane of the ice sheet which also gives a higher indentation coefficient for S2ice, but of the same order of magnitude as previously.For intermediate values of the aspect ratio, between 5 and 20, the theory of elasticity used by Michel (1978) seems to apply well. Shear cracks are first formed on both sides of the square indenter and control the maximum pressure when they propagate inside forming big triangles in front of it.Finally, for aspect ratios ~>20, buckling of the ice occurs, either after or at the same time as the formation of wedges, together with a reduction in the indentation coefficient to a value close to that given by the theory of buckling of a truncated 45° wedge with a hinged edge.


2019 ◽  
Vol 2019 (1) ◽  
Author(s):  
Karan Aggarwal ◽  
Manjit Singh Bhamrah ◽  
Hardeep Singh Ryait

Abstract Cirrhosis is a liver disease that is considered to be among the most common diseases in healthcare. Due to its non-invasive nature, ultrasound (US) imaging is a widely accepted technology for the diagnosis of this disease. This research work proposed a method for discriminating the cirrhotic liver from normal liver through US images. The liver US images were obtained from the radiologist. The radiologist also specified the region of interest (ROI) from these images, and then the proposed method was applied to it. Two parameters were extracted from the US images through differences in intensity of neighboring pixels. Then, these parameters can be used to train a classifier by which cirrhotic region of test patient can be detected. A 2-D array was created by the difference in intensity of the neighboring pixels. From this array, two parameters were calculated. The decision was taken by checking these parameters. The validation of the proposed tool was done on 80 images of cirrhotic and 30 images of normal liver, and classification accuracy of 98.18% was achieved. The result was also verified by the radiologist. The results verified its possibility and applicability for high-performance cirrhotic liver discrimination.


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