Investigation of frictional impact on polyester yarn during knitting

The usage of polyester (PET) in fabrication is increasing day by day due to its properties, ease of physical and chemical modification. The aim of this work is to understand the effect of temperature on Polyester (PET) during knitting. For checking the rise of temperature Infrared (IR) camera is used. Microscopic images are used for studying the effect of temperature on fibre/yarn structure. Morphological analysis is also done by X-ray diffraction (XRD) which shows disturbance of polymeric chains, causing change in crystal size due to elevated temperature. The beads formation and filament breakage are clearly seen in images. Due to this knitting fault, shade variation after dyeing occurred. It is concluded that structural morphology of polyester yarn changes due to friction of yarn with knitting machine parts. Fabric appearance and fabric quality also disturbed which leads to rejections and high losses.

Impact of Washing Process on the Physical Properties of Denim Fabric (Twill and Dobby)

The study was focused on investigating the impact of different washing processes (dark shade, medium shade, light shade) on various properties of denim fabric. Two different types of fabrics with twill and dobby weave constructions were produced from cotton, spandex, and polyester yarn, and different types of washing processes were applied. Dimensional stability, tensile strength, tearing strength, EPI and PPI, weight, colorfastness to rubbing, colorfastness to perspiration (acid and alkaline), and colorfastness to water was investigated and comparisons were made statistically between the before washed sample and after washed sample. It is found that the process result shows better tear and tensile strength in case of dark & medium shade wash than light shade wash. On the other hand, weight and EPI & PPI have shown better result for light wash than other wash. Colorfastness to rubbing, Colorfastness to water, and Colorfastness to perspiration (acid and alkaline medium) are similar. The shrinkage% is higher especially in the weft direction of the fabric for light wash than the dark wash.

The Influence of Yarn and Weave Structures on Acoustic Materials and the Effect of Different Acoustic Signal Incidence Angles on Woven Fabric Absorption Possibilities

Utilizing textile-based acoustic materials can be considered basically from two points of view. First, it may be used as a sound absorbing material. Second, it may be used as a decoration that gives the surrounding area a new artistic appearance. To improve the acoustic possibilities of any woven fabric, it is necessary to study the influences of yarn characteristics and the internal structures of weave interlacement. To understand the impact of the yarn on the fabric, the samples were prepared using only polyester fiber as textured, twisted, and staple yarns. Regarding this experiment, the basic weave’s structure type, such as plain, rib, sateen, and twill, were used. Overall, 16 woven fabrics were prepared. The investigation was performed in the range of low to medium acoustic frequencies. The experiments were conducted in an anechoic chamber. Compared to other yarn types, fabrics formed from textured polyester yarn had higher sound absorption properties. Moreover, the observed results show that the different incidence angles of acoustic signals influence the measured sound absorption properties of a textile.

Effect of Thermal Aging on the Mechanical Properties of High Tenacity Polyester Yarn

Textile materials produced from a high tenacity industrial polyester fiber are most widely used in the mechanical rubber goods industry to reinforce conveyor belts, tire cords, and hoses. Reinforcement of textile rubber undergoes a vulcanization process to adhere the textile materials with the rubber and to enhance the physio-mechanical properties of the product. The vulcanization process has an influence on the textile material being used as a reinforcement. In this work, the effects of aging temperature and time on the high tenacity polyester yarn’s mechanical and surface structural properties were investigated. An experiment was carried out on a pre-activated high tenacity polyester yarn of different linear densities, by aging the yarn specimens under various aging temperatures of 140, 160, 200, and 220 °C for six, twelve, and thirty-five minutes of aging time. The tensile properties and surface structural change in the yarns pre- and post-aging were studied. The investigation illustrates that aging time and temperature influence the surface structure of the fiber, tenacity, and elongation properties of the yarn. Compared to unaged yarn, an almost five times higher percentage of elongation was obtained for the samples aged at 220 °C for 6 min, while the lowest tenacity was obtained for the sample subjected to aging under 220 °C for 35 min.

Effect of Solvent Treatment on Siro and Ring Spun TFO Polyester Yarn

Yarns and fabrics can be improved through structural modifications. Using an organic solvent is a novel and popular approach for a structural modification in the field of textiles. In the present work, Siro-spun® and TFO (Two for one Twisters) polyester yarns were modified with a solvent-acid mixture of aceton and trichloroacetic acid : methylene chloride (TCAMC). Both types of yarn samples were treated in a relaxed state with various concentrations of the solvent’s mixture at room temperature. The influence of the treatment with respect to linear density and TCAMC concentration on mechanical properties was investigated. Modified yarns exhibited higher breaking elongation, improved abrasion resistance and lower tenacity. It was also found that the methods of yarn manufacturing contribute significantly to the tensile behaviour of modified yarns. The improvement in elongation was higher in the treated TFO yarn. The abrasion resistance index was found to be lower in the case of siro polyester yarns. Furthermore, significant mass loss in yarn was observed after the treatment of TCAMC.

Yarn tension control technique for improving polyester soft winding process

The textile industry has a great role in the improvement of any country’s economy. Moreover, the ready-made garments need different coloured high yarn quality, so yarn should be rewinded on plastic cones for dyeing. However, manufacturers are facing the problem of tension variation during soft winding process that mainly affects the yarn quality. Consequently, to overcome the tension variation drawbacks, the attainment of constant optimal tension values is required in order to: (1) Increase the winding speed while maintaining the yarn quality, (2) Improve the dyeing quality, and (3) Reduce the water consumption during the dyeing process. In this paper, a proposed yarn tension control technique is introduced to upgrade the soft winding machine, thus maintain the yarn quality and improve the manufacturing capacity. The proposed technique has been tested on Polyester yarn samples classified as; fine, medium and coarse yarn counts, to cover most yarn sizes used in the industry. Arduino Mega 2560 controller is utilized to implement the proposed tension control. The results are compared to the conventional system to advocate the effectiveness and capability of the proposed technique in overcoming the trade-off between tension control and machine speed that occurs in conventional system using variable tension levels.

Highly stretchable electro-conductive yarn via wrapping carbon nanotube yarn on multifilament polyester yarn

By virtue of the light-weight, high conductivity, and extraordinary strength, carbon nanotube yarns (CNT yarn, CNTY) are attractive candidates for promoting wearable electronic textiles. However, the unstable conductivity of the CNTY due to piezoelectric characterization of the CNTs may severely affect the conductive performance of the CNTY that is woven into smart textiles. Herein, we report a highly stretchable and stable electro-conductive yarn fabricated by wrapping CNTY on the multifilament polyester yarn (MPY). The stretchable CNTY/MPY wrapping yarn exhibited not only significant-high tensile force (∼727.60 cN) but also ultra-high tensile strain (∼142.76%) compared to pristine CNTY (tensile force ∼211 cN, strain ∼20%). Furthermore, the CNTY/MPY wrapping yarn displayed very limited decrement (<0.5%) of resistance changes after cyclic loading and could still work even during ∼60% stretching. Moreover, this CNTY/MPY wrapping yarn presented steady-state temperature (205.5 °C) with a high quick electro-thermal response (with 1 s) when applied with 2 V voltage. In addition, the CNTY/MPY wrapping yarn could retain the electro-thermal stability when sewed into gloves, displaying low temperature-changes (<2%) under various deformations. Our work explored the potential applications of CNTY/MPY wrapping yarn for wearable smart textiles.

Thermophysiological comfort properties of woven fabrics produced from hybrid yarns containing copper wires

The aim of this study was to determine the thermophysiological comfort behavior of fabrics based on copper wire that can be used for electro-textile applications. For this purpose, hybrid folding yarns were produced by twisting cotton/polyester yarn with copper wire. These electrically conductive hybrid yarns were then used to produce upholstery fabrics with different weave types as plain, 2/1 twill and sateen weave in three different density levels as tight, medium and loose. Thermophysiological comfort properties such as air permeability, thermal and water vapor properties of the hybrid fabrics were measured. In addition, the heat transfer properties of the fabrics were investigated with thermal camera videos, and porosity values were determined from microscope images. In this way, the main thermophysiological comfort properties of the basic electro-textile structures were revealed. According to the results obtained, it was found that the use of conductive wire in the fabric structure did not negatively affect the thermophysiological comfort properties of the fabrics, and fabric density was a determining parameter in relation to the thermophysiological comfort properties of the fabrics. The obtained results of this study may be used to improve the design of electro-textile structures taking into account the thermophysiological comfort.

The Assessment of Finishing Properties on the Mass per Unit Area, Pilling, Bursting Strength, and Wicking Behavior of Polyester Weft-Knitted Jersey Fabric

Finishes bring an alteration to the physical and comfort properties of the textiles. That’s why various finishes are used to impart various functionalities to the fabric surface. However, it may also affect some properties. The purpose of this study is to investigate the effect of various finishes on pilling, mass per unit area, bursting strength, and wicking behavior of the polyester weft-knitted jersey fabric. Herein, 100% spun polyester weft-knitted plain jersey fabric was exposed to different finish treatments to check their effect on the some physical and comfort properties of the fabric like mass per unit area, pilling behavior, bursting strength, and wicking properties of the weft-knitted jersey fabric. The fabric used was knit from 24/1, 100% spun polyester yarn on the single knit circular knitting machine. The developed fabric was washed on Fong machine. Finishes are applied on fabric by “Monofort Stanter” machine. The resultant fabric was characterized by random tumble pilling tester, bursting strength tester, and wicking tester to analyze their pilling grade, bursting strength, and wicking behavior respectively. A significant increase has been found in wicking behavior, mass per unit area, and bursting strength of the fabric after finishing treatments. Moreover, the wicking finish shows the highest reduction in pilling grade from 3.5 to 2.5. Significant improvement has been observed in bursting strength by all finish’s treatment. However, wicking finish treatment results in the highest increase in bursting strength of 4.2%. Significant improvement has been observed in the vertical wicking speed of all treatment except silicon finish which significantly reduces vertical wicking rate. However, the wicking finish (Recipe E) shows the highest increase in wicking rate by 13.75 times as compared to grey fabric.