the cross-sectional shape being progressively altered. Thus the stress-free surface profile of a

2004 ◽  
pp. 135-210
2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Easir Arafat Papon ◽  
Anwarul Haque ◽  
Muhammad Ali Rob Sharif

Purpose This paper aims to develop a numerical model of bead spreading architecture of a viscous polymer in fused filament fabrication (FFF) process with different nozzle geometry. This paper also focuses on the manufacturing feasibility of the nozzles and 3D printing of the molten beads using the developed nozzles. Design/methodology/approach The flow of a highly viscous polymer from a nozzle, the melt expansion in free space and the deposition of the melt on a moving platform are captured using the FLUENT volume of fluid (VOF) method based computational fluid dynamics code. The free surface motion of the material is captured in VOF, which is governed by the hydrodynamics of the two-phase flow. The phases involved in the numerical model are liquid polymer and air. A laminar, non-Newtonian and non-isothermal flow is assumed. Under such assumptions, the spreading characteristic of the polymer is simulated with different nozzle-exit geometries. The governing equations are solved on a regular stationary grid following a transient algorithm, where the boundary between the polymer and the air is tracked by piecewise linear interface construction (PLIC) to reconstruct the free surface. The prototype nozzles were also manufactured, and the deposition of the molten beads on a flatbed was performed using a commercial 3D printer. The deposited bead cross-sections were examined through optical microscopic examination, and the cross-sectional profiles were compared with those obtained in the numerical simulations. Findings The numerical model successfully predicted the spreading characteristics and the cross-sectional shape of the extruded bead. The cross-sectional shape of the bead varied from elliptical (with circular nozzle) to trapezoidal (with square and star nozzles) where the top and bottom surfaces are significantly flattened (which is desirable to reduce the void spaces in the cross-section). The numerical model yielded a good approximation of the bead cross-section, capturing most of the geometric features of the bead with a reasonable qualitative agreement compared to the experiment. The quantitative comparison of the cross-sectional profiles against experimental observation also indicated a favorable agreement. The significant improvement observed in the bead cross-section with the square and star nozzles is the flattening of the surfaces. Originality/value The developed numerical algorithm attempts to address the fundamental challenge of voids and bonding in the FFF process. It presents a new approach to increase the inter-bead bonding and reduce the inter-bead voids in 3D printing of polymers by modifying the bead cross-sectional shape through the modification of nozzle exit-geometry. The change in bead cross-sectional shape from elliptical (circular) to trapezoidal (square and star) cross-section is supposed to increase the contact surface area and inter-bead bonding while in contact with adjacent beads.


Author(s):  
Elbasher M.E. Ahmed ◽  
I. Govender ◽  
A. Mainza

SYNOPSIS A mechanistic description of axial segregation in rotating drum flows remains an open question. Consequently, optimal mixing of grinding balls and rocks for efficient breakage, maximum production of fines, and slurry transport is seldom achieved. Experimental and numerical studies of granular mixtures in rotating drums identify alternating axial bands that eventually coarsen in the long-term limit. Most models of axial segregation are limited to binary mixtures and cannot always predict the logarithmic coarsening effects observed experimentally. A key missing factor is a robust description of the axial free surface profile that is valid across a wide range of flow regimes. We present a practical model of the axial free surface profile by linking it to readily-derived geometric features of the cross-sectional S-shaped free surface profile. A parametric study shows good agreement with experimental measurements reported in the literature and heuristically valid trends. Keywords: rotating drum, granular flow, axial profile, comminution, mixing, segregation.


Author(s):  
J.-F. Revol ◽  
Y. Van Daele ◽  
F. Gaill

The only form of cellulose which could unequivocally be ascribed to the animal kingdom is the tunicin that occurs in the tests of the tunicates. Recently, high-resolution solid-state l3C NMR revealed that tunicin belongs to the Iβ form of cellulose as opposed to the Iα form found in Valonia and bacterial celluloses. The high perfection of the tunicin crystallites led us to study its crosssectional shape and to compare it with the shape of those in Valonia ventricosa (V.v.), the goal being to relate the cross-section of cellulose crystallites with the two allomorphs Iα and Iβ.In the present work the source of tunicin was the test of the ascidian Halocvnthia papillosa (H.p.). Diffraction contrast imaging in the bright field mode was applied on ultrathin sections of the V.v. cell wall and H.p. test with cellulose crystallites perpendicular to the plane of the sections. The electron microscope, a Philips 400T, was operated at 120 kV in a low intensity beam condition.


2019 ◽  
Vol 7 (4) ◽  
pp. 5-8
Author(s):  
Linar Sabitov ◽  
Ilnar Baderddinov ◽  
Anton Chepurnenko

The article considers the problem of optimizing the geometric parameters of the cross section of the belts of a trihedral lattice support in the shape of a pentagon. The axial moment of inertia is taken as the objective function. Relations are found between the dimensions of the pentagonal cross section at which the objective function takes the maximum value. We introduce restrictions on the constancy of the consumption of material, as well as the condition of equal stability. The solution is performed using nonlinear optimization methods in the Matlab environment.


2018 ◽  
Vol 8 (12) ◽  
pp. 2456 ◽  
Author(s):  
Hui Hu ◽  
Jianfeng Zhang ◽  
Tao Li

The objective of this study was to evaluate the applicability of a flow model with different numbers of spatial dimensions in a hydraulic features solution, with parameters such a free surface profile, water depth variations, and averaged velocity evolution in a dam-break under dry and wet bed conditions with different tailwater depths. Two similar three-dimensional (3D) hydrodynamic models (Flow-3D and MIKE 3 FM) were studied in a dam-break simulation by performing a comparison with published experimental data and the one-dimensional (1D) analytical solution. The results indicate that the Flow-3D model better captures the free surface profile of wavefronts for dry and wet beds than other methods. The MIKE 3 FM model also replicated the free surface profiles well, but it underestimated them during the initial stage under wet-bed conditions. However, it provided a better approach to the measurements over time. Measured and simulated water depth variations and velocity variations demonstrate that both of the 3D models predict the dam-break flow with a reasonable estimation and a root mean square error (RMSE) lower than 0.04, while the MIKE 3 FM had a small memory footprint and the computational time of this model was 24 times faster than that of the Flow-3D. Therefore, the MIKE 3 FM model is recommended for computations involving real-life dam-break problems in large domains, leaving the Flow-3D model for fine calculations in which knowledge of the 3D flow structure is required. The 1D analytical solution was only effective for the dam-break wave propagations along the initially dry bed, and its applicability was fairly limited.


Water ◽  
2020 ◽  
Vol 12 (6) ◽  
pp. 1758
Author(s):  
Juan Macián-Pérez ◽  
Francisco Vallés-Morán ◽  
Santiago Sánchez-Gómez ◽  
Marco De-Rossi-Estrada ◽  
Rafael García-Bartual

The study of the hydraulic jump developed in stilling basins is complex to a high degree due to the intense velocity and pressure fluctuations and the significant air entrainment. It is this complexity, bound to the practical interest in stilling basins for energy dissipation purposes, which brings the importance of physical modeling into the spotlight. However, despite the importance of stilling basins in engineering, bibliographic studies have traditionally focused on the classical hydraulic jump. Therefore, the objective of this research was to study the characteristics of the hydraulic jump in a typified USBR II stilling basin, through a physical model. The free surface profile and the velocity distribution of the hydraulic jump developed within this structure were analyzed in the model. To this end, an experimental campaign was carried out, assessing the performance of both, innovative techniques such as the time-of-flight camera and traditional instrumentation like the Pitot tube. The results showed a satisfactory representation of the free surface profile and the velocity distribution, despite some discussed limitations. Furthermore, the instrumentation employed revealed the important influence of the energy dissipation devices on the flow properties. In particular, relevant differences were found for the hydraulic jump shape and the maximum velocity positions within the measured vertical profiles, when compared to classical hydraulic jumps.


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