The geometric axial surface profiles of granular flows in rotating drums

SYNOPSIS A mechanistic description of axial segregation in rotating drum flows remains an open question. Consequently, optimal mixing of grinding balls and rocks for efficient breakage, maximum production of fines, and slurry transport is seldom achieved. Experimental and numerical studies of granular mixtures in rotating drums identify alternating axial bands that eventually coarsen in the long-term limit. Most models of axial segregation are limited to binary mixtures and cannot always predict the logarithmic coarsening effects observed experimentally. A key missing factor is a robust description of the axial free surface profile that is valid across a wide range of flow regimes. We present a practical model of the axial free surface profile by linking it to readily-derived geometric features of the cross-sectional S-shaped free surface profile. A parametric study shows good agreement with experimental measurements reported in the literature and heuristically valid trends. Keywords: rotating drum, granular flow, axial profile, comminution, mixing, segregation.

Particle velocity profile in an inclined rotating drum

Various experimental and numerical studies have been carried out to study the velocity profiles of the particles inside horizontal rotating drums, but little emphasis has been laid on inclined rotating drums, though these drums are extensively used in granular process industries. In this study, velocity profiles of the particles in a rotating drum with 0o, 5o, 10o, and 15o inclinations have been studied by using the discrete element method. It was found that at the locations of the drum with the volumetric fill in the range of 0.2 0.8, the inclined rotating drum has a similar variation of velocity with the radial height to the horizontal rotating drum. However, the variation of the average particle velocity along the length of the drum differs for horizontal and inclined drums. Furthermore, for the inclined rotating drum, the average velocity increases with the increase in the volumetric fill.

Acoustic signals of rotating drums generated based on DEM simulations

Acoustic emission (AE) or vibration signal has been applied in detecting operations of grinding mills in many industries. This paper proposes an approach to generate AE signals based on the particle-wall impacts. Through a combination of multi-mode vibrations and the calibration of the key parameters, the model was able to reproduce experimental data. The AE model was then implemented into a discrete element method (DEM) modelling of particle flow in a rotating mill. The AE signals of the mill under different filling levels and rotation speeds were generated and analysed, mainly focusing on the frequency and magnitude of each vibration mode. The link between the AE signals and the particle-wall impact energy was explored.

Mixing of Particles in a Rotating Drum with Inclined Axis of Rotation

Various experimental and numerical studies have been carried out to study the mixing processes inside rotating drums with a horizontal axis of rotation in the past, but little effort has been made to investigate the rotating drums with an inclined axis of rotation, though such inclined drums exist in industrial waste management, food processing, power and pharmaceutical industries. To fill this gap, in this work, the discrete element method was used to study the mixing phenomena of a rotating drum for different angles of inclination from 0° to 15°. It was found that for inclined rotating drums, the whole bed Lacey mixing index is higher than that for the horizontal drum by 7.2% when the angle of inclination is 10°. The mixing index is related to the area ratio of the active region to the whole bed and volumetric fill. Increase in volumetric fill would lead to the decrease of the mixing index. The mixing index and area ratio exhibit similar patterns along the length of the drum for different angles of inclination.