Stress analysis of diesel-engine cylinder heads
The paper reviews the main requirements fulfilled by a cylinder head or cylinder block and outlines the common modes of failure met with in practice. The relative importance of the various loads applied to the head in operation are assessed and a method of predicting their influence on the structural integrity of the component described. The theoretical results obtained from a range of cylinder heads covering engines in the bore range 4 3/8 in (110 mm) to 17 in (430 mm) are shown and the experimental data obtained from verification tests presented. A quick design-assessment criterion is derived and the design-optimization procedure evolved is discussed. It is concluded that on highly rated engines the critical section is usually located at the narrow flame-plate section between adjacent exhaust-valve ports. Failures are mainly due to thermal overload. The cylinder head's rating can be extended by reducing the bottom-deck temperatures and the axial stiffness of the head and by adopting more advantageous materials for the bottom deck. Typical examples are illustrated.