Development of a direct-injection stratified-charge methanol engine

Author(s):  
B-Z Li ◽  
S-H Liu ◽  
J-J Nong ◽  
Y-F Gong ◽  
L-B Zhou

On the basis of the wall-guided, spray-guided, and air-guided technologies related to gasoline direct-injection spark-ignition (DISI) engines, a complex-guided stratified-charge combustion system for a methanol DISI engine was developed. The test engine was a retrofitted four-cylinder diesel engine. The key parameters were optimized numerically and experimentally, such as the location of the swirl deflector, the spatial location of spray, the swirl ratio, the injection and ignition timings, and the needle valve opening pressure. The results show that the direct-injection stratified-charge (DISC) methanol engine can work with an excessive air ratio λ as high as 2.23, and its brake thermal efficiency reaches 29.7 per cent at a speed of 1500r/min, and a brake mean effective pressure of 0.45MPa. The DISC methanol engine exhibits relatively good performance with little cyclic variations, although it is sensitive to induction swirl. The test results indicate that the matching principle is successful. The developed DISC methanol engine can run under variable induction swirl to meet the requirement of stratification combustion under different engine speed operating conditions.

2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Daniel M. Probst ◽  
Sameera Wijeyakulasuriya ◽  
Eric Pomraning ◽  
Janardhan Kodavasal ◽  
Riccardo Scarcelli ◽  
...  

Abstract High cycle-to-cycle variation (CCV) is detrimental to engine performance, as it leads to poor combustion and high noise and vibration. In this work, CCV in a gasoline engine is studied using large eddy simulation (LES). The engine chosen as the basis of this work is a single-cylinder gasoline direct injection (GDI) research engine. Two stoichiometric part-load engine operating points (6 brake mean effective pressure (BMEP) and 2000 revolutions per minute) were evaluated: a nondilute (0% exhaust gas recirculation (EGR)) case and a dilute (18% EGR) case. The experimental data for both operating conditions had 500 cycles. The measured CCV in indicated mean effective pressure (IMEP) was 1.40% for the nondilute case and 7.78% for the dilute case. To estimate CCV from simulation, perturbed concurrent cycles of engine simulations were compared with consecutively obtained engine cycles. The motivation behind this is that running consecutive cycles to estimate CCV is quite time consuming. For example, running 100 consecutive cycles requires 2–3 months (on a typical cluster); however, by running concurrently, one can potentially run all 100 cycles at the same time and reduce the overall turnaround time for 100 cycles to the time taken for a single cycle (2 days). The goal of this paper is to statistically determine if concurrent cycles, with a perturbation applied to each individual cycle at the start, can be representative of consecutively obtained cycles and accurately estimate CCV. 100 cycles were run for each case to obtain statistically valid results. The concurrent cycles began at different timings before the combustion event, with the motivation to identify the closest time before spark to minimize the run time. Only a single combustion cycle was run for each concurrent case. The calculated standard deviation of peak pressure and coefficient of variance (COV) of IMEP were compared between the consecutive and concurrent methods to quantify CCV. It was found that the concurrent method could be used to predict CCV with either a velocity or numerical perturbation. Both a large and small velocity perturbations were compared, and both produced correct predictions, implying that the type of perturbation is not important to yield a valid realization. Starting the simulation too close to the combustion event, at intake valve close (IVC) or at spark timing, underpredicted the CCV. When concurrent simulations were initiated during or before the intake even, at start of injection (SOI) or earlier, distinct and valid realizations were obtained to accurately predict CCV for both operating points. By simulating CCV with concurrent cycles, the required wall clock time can be reduced from 2–3 months to 1–2 days. In addition, the required core-hours can be reduced up to 41%, since only a portion of each cycle needs to be simulated.


2016 ◽  
Vol 817 ◽  
pp. 3-12 ◽  
Author(s):  
Paweł Kordos ◽  
Aleksander Nieoczym

The article presents the results of an empirical study of unrepeatability of the spark-ignition engine BMW N43 B20 AY, which uses a spray-guided gasoline direct injection system to create the fuel mixture. The values of the so-called unrepeatability index of maximum indicated pressure were analyzed for two different engine operating conditions: under maximum load (absolute throttle at 91%) and under partial load (absolute throttle at 33%). The values of the index were calculated on the basis of values of indicated pressure recorded over 100-cycles at five predefined rotational speeds of the engine crankshaft. It was found that the unrepeatability of maximum indicated pressure during operation of the test engine was lower under partial load than under maximum load.


2001 ◽  
Author(s):  
Ilya Kolmanovsky ◽  
Irina Siverguina

Abstract The paper describes a game-theoretic framework and a computational algorithm for feasibility evaluation of automotive powertrains with storage elements in terms of fuel economy and emissions performance. The game-theoretic framework allows to handle various time-dependent uncertainties, including uncertainties in the drive cycle. In particular, an important issue in the prior approaches to this problem, the drive cycle dependence of the optimal policies, is alleviated. Within the basic framework, it is also possible to generate implementable operating policies that specify powertrain actuator settings as functions of engine operating conditions and states of the storage elements. We illustrate the procedure using an example powertrain with a Direct Injection Stratified Charge engine and an aftertreatment system consisting of a Three Way Catalyst and a Lean NOx Trap.


Catalysts ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 768
Author(s):  
Eleonora Aneggi ◽  
Alessandro Trovarelli

ZrO2 and Ce0.8Zr0.2O2 mixed oxides were prepared and tested in the oxidation of carbon soot at different oxygen partial pressures and degrees of catalyst/soot contact to investigate their activity under typical gasoline direct injection (GDI) operating conditions. Under reductive atmospheres, generation of oxygen vacancies occurs in Ce0.8Zr0.2O2, while no reduction is observed on ZrO2. Both materials can oxidize carbon under high oxygen partial pressures; however, at low oxygen partial pressures, the presence of carbon can contribute to the reduction of the catalyst and formation of oxygen vacancies, which can then be used for soot oxidation, increasing the overall performance. This mechanism is more efficient in Ce0.8Zr0.2O2 than ZrO2, and depends heavily on the interaction and the degree of contact between soot and catalyst. Thus, the ability to form oxygen vacancies at lower temperatures is particularly helpful to oxidize soot at low oxygen partial pressures, and with higher CO2 selectivity under conditions typically found in GDI engine exhaust gases.


Author(s):  
Daniel Probst ◽  
Sameera Wijeyakulasuriya ◽  
Eric Pomraning ◽  
Janardhan Kodavasal ◽  
Riccardo Scarcelli ◽  
...  

High cycle-to-cycle variation (CCV) is detrimental to engine performance, as it leads to poor combustion and high noise and vibration. In this work, CCV in a gasoline engine is studied using large eddy simulation (LES). The engine chosen as the basis of this work is a single-cylinder gasoline direct injection (GDI) research engine. Two stoichiometric part-load engine operating points (6 BMEP, 2000 RPM) were evaluated: a non-dilute (0% EGR) case and a dilute (18% EGR) case. The experimental data for both operating conditions had 500 cycles. The measured CCV in IMEP was 1.40% for the non-dilute case and 7.78% for the dilute case. To estimate CCV from simulation, perturbed concurrent cycles of engine simulations were compared to consecutively obtained engine cycles. The motivation behind this is that running consecutive cycles to estimate CCV is quite time-consuming. For example, running 100 consecutive cycles requires 2–3 months (on a typical cluster), however, by running concurrently one can potentially run all 100 cycles at the same time and reduce the overall turnaround time for 100 cycles to the time taken for a single cycle (2 days). The goal of this paper is to statistically determine if concurrent cycles, with a perturbation applied to each individual cycle at the start, can be representative of consecutively obtained cycles and accurately estimate CCV. 100 cycles were run for each case to obtain statistically valid results. The concurrent cycles began at different timings before the combustion event, with the motivation to identify the closest time before spark to minimize the run time. Only a single combustion cycle was run for each concurrent case. The calculated standard deviation of peak pressure and coefficient of variance (COV) of indicated mean effective pressure (IMEP) were compared between the consecutive and concurrent methods to quantify CCV. It was found that the concurrent method could be used to predict CCV with either a velocity or numerical perturbation. A large and small velocity perturbation were compared and both produced correct predictions, implying that the type of perturbation is not important to yield a valid realization. Starting the simulation too close to the combustion event, at intake valve close (IVC) or at spark timing, under-predicted the CCV. When concurrent simulations were initiated during or before the intake even, at start of injection (SOI) or earlier, distinct and valid realizations were obtained to accurately predict CCV for both operating points. By simulating CCV with concurrent cycles, the required wall clock time can be reduced from 2–3 months to 1–2 days. Additionally, the required core-hours can be reduced up to 41%, since only a portion of each cycle needs to be simulated.


2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Samuel Ayad ◽  
Swapnil Sharma ◽  
Rohan Verma ◽  
Naeim Henein

Detection of combustion-related phenomena such as misfire, knock, and sporadic preignition is very important for the development of electronic controls needed for the gasoline direct injection engines to meet the production goals in power, fuel economy, and low emissions. This paper applies several types of combustion ionization sensors, and a pressure transducer that directly senses the in-cylinder combustion, and the knock sensor which is an accelerometer that detects the impact of combustion on engine structure vibration. Experimental investigations were conducted on a turbocharged four-cylinder gasoline direct injection engine under operating conditions that produce the above phenomena. One of the cylinders is instrumented with a piezo quartz pressure transducer, MSFI (multi-sensing fuel injector), a stand-alone ion current probe, and a spark plug applied to act as an ion current sensor. A comparison is made between the capabilities of the pressure transducer, ion current sensors, and the knock sensor in detecting the above phenomena. The signals from in-cylinder combustion sensors give more accurate information about combustion than the knock sensor. As far as the feasibility and cost of their application in production vehicles, the spark plug sensor and MSFI appear to be the most favorable, followed by the stand-alone mounted sensor which is an addition to the engine.


2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Nikhil Sharma ◽  
Avinash Kumar Agarwal

Abstract Fuel availability, global warming, and energy security are the three main driving forces, which determine suitability and long-term implementation potential of a renewable fuel for internal combustion engines for a variety of applications. Comprehensive engine experiments were conducted in a single-cylinder gasoline direct injection (GDI) engine prototype having a compression ratio of 10.5, for gaining insights into application of mixtures of gasoline and primary alcohols. Performance, emissions, combustion, and particulate characteristics were determined at different engine speeds (1500, 2000, 2500, 3000 rpm), different fuel injection pressures (FIP: 40, 80, 120, 160 bars) and different test fuel blends namely 15% (v/v) butanol, ethanol, and methanol blended with gasoline, respectively (Bu15, E15, and M15) and baseline gasoline at a fixed (optimum) spark timing of 24 deg before top dead center (bTDC). For a majority of operating conditions, gasohols exhibited superior characteristics except minor engine performance penalty. Gasohols therefore emerged as serious candidate as a transitional renewable fuel for utilization in the existing GDI engines, without requirement of any major hardware changes.


Author(s):  
Alberto Bemporad ◽  
Nicolo` Giorgetti ◽  
Ilya Kolmanovsky ◽  
Davor Hrovat

This paper illustrates the application of hybrid modeling and optimal control to the problem of air-to-fuel ratio and torque control in advanced technology gasoline direct injection stratified charge (DISC) engines. DISC engines have two discrete modes of operation, stratified and homogeneous, and their dynamic behavior can be easily captured by a hybrid model. We show that the design flow (hybrid modeling and controller synthesis) is simple in terms of problem setup and tuning, provides good closed-loop performance, and leads to a control law that can be implemented on automotive hardware as a piecewise affine function of the measured and estimated quantities.


2019 ◽  
Vol 9 (19) ◽  
pp. 4133 ◽  
Author(s):  
Wang ◽  
Zhang ◽  
Wang ◽  
Han ◽  
Chen

Engine knock has become the prime barrier to significantly improve power density and efficiency of the engines. To further look into the essence of the abnormal combustion, this work studies the working processes of normal combustion and knock combustion under practical engine operating conditions using a three-dimensional computation fluid dynamics (CFD) fluid software CONVERGE (Version 2.3.0, Convergent Science, Inc., Madison, USA). The results show that the tumble in the cylinder is gradually formed with the increase of the valve lift, enhances in the compression stroke and finally is broken due to the extrusion of the piston. The fuel droplets gradually evaporate and move to the intake side under the turbulent and high temperature in the cylinder. During the normal combustion process, the flame propagates faster on the intake side and it facilitates mixture in cylinder combustion. During the knock combustion simulation, the hotspots near the exhaust valve are observed, and the propagating detonation wave caused by multiple hotspots auto-ignition indicates significant effects on knock intensity of in-cylinder pressure.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Kaushik Saha ◽  
Sibendu Som ◽  
Michele Battistoni ◽  
Yanheng Li ◽  
Shaoping Quan ◽  
...  

A numerical study of two-phase flow inside the nozzle holes and the issuing spray jets for a multihole direct injection gasoline injector has been presented in this work. The injector geometry is representative of the Spray G nozzle, an eight-hole counterbore injector, from the engine combustion network (ECN). Simulations have been carried out for a fixed needle lift. The effects of turbulence, compressibility, and noncondensable gases have been considered in this work. Standard k–ε turbulence model has been used to model the turbulence. Homogeneous relaxation model (HRM) coupled with volume of fluid (VOF) approach has been utilized to capture the phase-change phenomena inside and outside the injector nozzle. Three different boundary conditions for the outlet domain have been imposed to examine nonflashing and evaporative, nonflashing and nonevaporative, and flashing conditions. Noticeable hole-to-hole variations have been observed in terms of mass flow rates for all the holes under all the operating conditions considered in this study. Inside the nozzle holes mild cavitationlike and in the near-nozzle region flash-boiling phenomena have been predicted when liquid fuel is subjected to superheated ambiance. Under favorable conditions, considerable flashing has been observed in the near-nozzle regions. An enormous volume is occupied by the gasoline vapor, formed by the flash boiling of superheated liquid fuel. Large outlet domain connecting the exits of the holes and the pressure outlet boundary appeared to be necessary leading to substantial computational cost. Volume-averaging instead of mass-averaging is observed to be more effective, especially for finer mesh resolutions.


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