scholarly journals MICROSTRUCTURE HYDRATION PRODUCTS BINDING COMPOSITION OBTAINED IN THE VORTEX JET MILL

2017 ◽  
Vol 2 (3) ◽  
pp. 9-18 ◽  
Author(s):  
Золотых ◽  
Sergey Zolotykh ◽  
Сумской ◽  
Dmitriy Sumskoy ◽  
Загороднюк ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Portland Cement ◽  
Mechanical Activation ◽  
Cement Stone ◽  
Mineral Filler ◽  
Hydration Products ◽  
Dense Structure ◽  
Additional Support ◽  
Effective Use

Zagorodnuk L.H., Sumy D.A., Golden S.V., Kaneva E.V. MICROSTRUCTURE HYDRATION PRODUCTS BINDING COMPOSITION OBTAINED IN THE VORTEX JET MILL By electron microscopy to study the microstructure of the cement stone made from Portland cement and activated binders of the compositions in the vortex jet mill. It was found that the open pores of the cement and cementitious compositions prepared using perlite fillers, always filled with tumors, at different stages of collective growth. The microstructure of cementitious compositions has a dense structure by rationally selected composition, effective use of mineral filler - perlite waste, creating additional support for the formation of the internal microstructure of the composite, mechanical activation raw mixture, allowing to obtain composites with desired properties.

scholarly journals MICROSTRUCTURE HYDRATION PRODUCTS BINDING COMPOSITION OBTAINED IN THE VORTEX JET MILL

2017 ◽  
Vol 2 (3) ◽  
pp. 9-18
Author(s):  
Сергей Золотых ◽  
Sergey Zolotykh ◽  
Дмитрий Сумской ◽  
Dmitriy Sumskoy ◽  
Лилия Загороднюк ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Portland Cement ◽  
Mechanical Activation ◽  
Cement Stone ◽  
Mineral Filler ◽  
Hydration Products ◽  
Dense Structure ◽  
Additional Support ◽  
Effective Use

Zagorodnuk L.H., Sumy D.A., Golden S.V., Kaneva E.V. MICROSTRUCTURE HYDRATION PRODUCTS BINDING COMPOSITION OBTAINED IN THE VORTEX JET MILL By electron microscopy to study the microstructure of the cement stone made from Portland cement and activated binders of the compositions in the vortex jet mill. It was found that the open pores of the cement and cementitious compositions prepared using perlite fillers, always filled with tumors, at different stages of collective growth. The microstructure of cementitious compositions has a dense structure by rationally selected composition, effective use of mineral filler - perlite waste, creating additional support for the formation of the internal microstructure of the composite, mechanical activation raw mixture, allowing to obtain composites with desired properties.

Influence of Nanoscale Barium Hydrosilicates on Composition of Cement Stone

2016 ◽  
Vol 683 ◽  
pp. 90-94 ◽  
Author(s):  
Anna Nikolaevna Grishina ◽  
Evgeniy Valerjevich Korolev
Keyword(s):  
Composite Materials ◽  
Chemical Composition ◽  
Portland Cement ◽  
Cement Hydration ◽  
Experimental Investigations ◽  
Cement Stone ◽  
Hydration Products ◽  
Efficient Control ◽  
Calcium Hydrosilicates ◽  
Portland Cement Hydration

The development of new types of composite materials is an important aim for construction. Nanoscale admixtures allow efficient control of the composition and properties. Results of experimental investigations concerning effect of admixture of nanoscale barium hydrosilicates to the chemical composition of hydrated portland cement are discussed in the present work. It is shown that several key processes are taking place during nanomodification. Amount of portlandite in cement stone decreases, and there is also quantity growth of different calcium hydrosilicates CSH (I), CSH (II), riversideite and xonotlite. Influence of composition and storing time of barium hydrosilicates to the ratio of different portland cement hydration products is examined. It is found that admixture of barium hydrosilicates with gross formula BaO•26.47SiO2•nH2O stored for 28 days leads to both reduction of portlandite and accretion of hydrated phase.

scholarly journals ROLE OF GRANULOMETRY OF MIXED BINDERS IN FORMATION OF THEIR MICROSTRUCTURE AND STRENGTH

2021 ◽  
Vol 6 (7) ◽  
pp. 33-43
Author(s):  
L. Zagorodnyuk ◽  
D.S. Mahortov ◽  
V. Ryzhikh ◽  
D. Sumskoy ◽  
M. Dayronas
Keyword(s):  
Portland Cement ◽  
Volcanic Ash ◽  
Pore Space ◽  
Ash Content ◽  
Cement Stone ◽  
Hydration Products ◽  
Mechanical Mixing ◽  
Mineral Fillers ◽  
Active Interaction

A complex system is formed when grinding Portland cement and various mineral fillers. It consists of grains of various sizes with a predominance of a highly dispersed phase. The work investigates the effect of mixed binders prepared on the basis of Portland cement and volcanic ash at various dosages. The analysis of volcanic ash particles is carried out. It is found that the presence of the smallest fractions in the range from 0.3 to 0.07 microns predicts active interaction in the system and the filling of the pore space with hydration products. It has been established that mixed binders obtained by mechanical mixing (without grinding) with a content of 10% volcanic ash have a strength 13% higher than no addition cement. Mixed binders activated by milling in a vibration mill with a volcanic ash content of 10% are characterized by an increase in compressive strength by 22%, which saves Portland cement by up to 10%. Mixed binders with a volcanic ash content of 20% correspond to the strength of cement free. The results obtained indicate the effectiveness and feasibility of using volcanic ash as a mineral component of mixed binders. The microstructure of a cement stone sample from an activated mixed binder is highly homogeneous, dense intergrown plates of a secondary hydrosilicate structure are clearly visible in the sample cleavage, and crystalline products of pozzolanic reactions between ash particles and cement hydration products are formed on the surfaces of secondary hydrosilicate structures. The purpose of this article is to study the role of granulometry of mixed binders in the formation of their microstructure and strength.

scholarly journals Industrial experience in the implementation of clinker-free binders of alkaline activation

2021 ◽  
Vol 48 (3) ◽  
pp. 106-116
Author(s):  
M. Sh. Salamanova ◽  
Z. Kh. Ismailova
Keyword(s):  
Portland Cement ◽  
Construction Industry ◽  
Cement Industry ◽  
Cement Clinker ◽  
Cement Stone ◽  
Portland Cement Clinker ◽  
Cement Binder ◽  
Alkaline Activator ◽  
Effective Use ◽  
Calcium Hydrosilicate

Objective. Issues related to the search for new, less energy- and material- intensive binders have long been on the agenda of many world environmental forums, since the carbonate technology of Portland cement entails pollution of the surrounding atmosphere and habitat, and the price of this product is unjustifiably growing. In our opinion, alkaline cements could contribute to the construction industry. Within the framework of this work, research results have been obtained that confirm the effectiveness of the development of a clinker-free technology for producing alkaline-mixed binders and composites based on them using aluminosilicate additives, both natural and technogenic origin.Method. The methods of electron microscopy and differential thermal analysis make it possible to study the nature of the components and the processes of formation of the structure of the cement stone. Waste from the cement industry has the appropriate granulometric and chemical composition, the aluminosilicate mineralogy of the studied powders confirms their compliance with the ready-made raw mix of Portland cement clinker, which is the key to the possibility of their effective use.Result. The carried out differential thermal analyzes confirmed the presence of the following phases in the composition of cement stone on binding bonds "cement dust - alkaline activator" of zeolite, calcite, mica type muscovite, montrillonite, magnesium oxide, calcium sulfoaluminates, ettringite structure, calcium hydrochloraluminate, calcium hydrosilicate, calcium hydrosilicate calcium.Conclusion. The obtained regularities of the processes of formation of the structure of the cement binder "waste of the cement industry - Na2SiO3", will transform these developments to create strong and durable artificial building composites competing with concretes on Portland cement.

scholarly journals FEATURES OF THE PROCESSES OF HYDRATION OF BINDING COMPOSITIONS USING WASTE OF EXPANDED PERLITE SAND

2020 ◽  
Vol 5 (11) ◽  
pp. 75-88
Author(s):  
L. Zagoronyuk ◽  
S. Rahimbaev ◽  
D. Sumskoy ◽  
V. Ryzhikh
Keyword(s):  
Mechanical Activation ◽  
Chemical Activation ◽  
High Strength ◽  
Cement Stone ◽  
Expanded Perlite ◽  
Hydration Products ◽  
Special Effect ◽  
Degree Of Hydration ◽  
Number Of Factors ◽  
Calcium Hydrosilicates

The results of studying the processes of hydration of binder compositions obtained at different ratios of cement and waste of expanded perlite sand (from 5 to 10%), in a vortex jet mill, under different modes of mechanical and chemical activation - from one to three passes are presented. Comprehensive studies of hydration products by X-ray phase analysis and electron microscopy indicate that the use of highly dispersed wastes from the production of expanded perlite sand in binding compositions allows an increase in the content of hydrated neoplasms due to an increase in the degree of hydration of the main clinker phases, as well as due to the pozzolanic activity of these wastes. The contact zone between the hydrated compounds and the remnants of the grains of the original cements has a special effect on the formation of a high-strength structure of the cement stone. The structure formation of a cement stone depends on a number of factors, which can be influenced by various technological methods. When designing compositions of cement composites, it is necessary to ensure that hydration products in the created system are present along with low-basic calcium hydrosilicates and high-basic ones. Their ratio should be such that carbonization does not reduce the volume of the formed crystalline phase of the cement stone. The composition of the hydration products determines the level of supersaturation of the solution, the type and number of impurities soluble in water, the duration of the hydration process, etc. The chemistry of the reactions of the hydrated system changes accordingly. It is found that the intensity of the diffraction maxima, indicating the presence of highly basic calcium hydrosilicates in the compositions that underwent mechanical activation, increases by 18% in comparison with the ordinary PC. The strength characteristics of Portland cements, which have undergone mechanical activation, increase up to 15% compared to the original PC. The most rational binder composition is established in terms of composition (No. 6), mechanical activation and maximum compressive strength at 28 days of age – 69.1 MPa.

The Structural Formation of Cement Stone Modified by a Solution of Superabsorbent Polymer

2022 ◽  
Vol 906 ◽  
pp. 59-67
Author(s):  
Alexandr Sergeevich Inozemtcev ◽  
Evgenij Korolev ◽  
Duong Thanh Qui
Keyword(s):  
Portland Cement ◽  
Structure Formation ◽  
Water Loss ◽  
Cement Hydration ◽  
Cement Stone ◽  
Layer By Layer ◽  
Superabsorbent Polymer ◽  
Hydration Products ◽  
Structural Formation ◽  
Strength And Durability

With the development of 3D technologies in construction, the development of formulations that are indifferent to the influence of the environment is in demand. Conditions of intense water loss from cement systems arise during the layer-by-layer printing process. This leads to a decrease in density, high shrinkage, and a decrease in the strength and durability of the composite. The use of superabsorbent polymer (SAP) solutions, in contrast to granules, will provide hardening Portland cement with a water supply for internal care of hydration processes. The aim of the work is to study the effect of SAP solution on the processes of structure formation of cement stone, hardening in unfavorable conditions. In this paper, the features of the structure formation of cement systems in the presence of SAP are established. It is shown that the use of polymer in an amount of no more than 1.5% by the weight of Portland cement provides the formation of a more perfect crystalline structure of the cement stone, which allows for an increase in the degree of cement hydration. When the amount of SAP is ≥ 1.5% by the weight of Portland cement, a decrease in the intensity of the maxima corresponding to hydration products is observed.

Study Of Structure Formation Of Organic-Mineral Compositions With Fibrous Filler By Electron Microscopy Method

2019 ◽  
pp. 41-47
Keyword(s):  
Electron Microscopy ◽  
Structure Formation ◽  
Mineral Composition ◽  
Bending Strength ◽  
Cement Stone ◽  
Hydrated Cement ◽  
Fibrous Filler ◽  
Organic Mineral ◽  
Microscopy Method ◽  
Mineral Compositions

The article presents the study of processes of structure formation of cement stone and products of hardening of organic-mineral compositions with fibrous filler (shavings) by the electronic scanning microscopy method. It is established that the additive-free cement stone at the age of 28 days has a dense and homogeneous structure, consists of calcium hydro-silicates, Portlandite and calcite - newgrowths characteristic for cement systems. Cellulose fibers, which make up the bulk of the substance of shavings, are sufficiently active, which determines the high adhesion of the hydration products of the cement binder to their surface. It is shown that the introduction of shavings into the organo-mineral composition leads to inhibition of cement hydration processes. Organo-mineral compositions with different shavings content (two compositions) were analyzed. The first composition is characterized by a fairly dense structure, the cement stone consists of globular nanoscale nuclei of hydrosilicates, Portlandite and calcite. The second composition has a loose porous structure, cement stone consists of non-hydrated cement grains, newgrowths are represented by calcite and vaterite. The structure of the contact zone "osprey fiber-cement stone" in the organo-mineral composition of the first composition indicates a good adhesion of the filler surface with the phases of hydrated cement. The use of shavings as a fibrous filler (the first composition) increases the tensile and bending strength, as well as the wear resistance of organo-mineral compositions. The data obtained by scanning electron microscopy are confirmed by the results of studying the processes of structure formation of cement stone by quantitative x-ray phase analysis.

Research Progress on the Hydration of Portland Cement with Calcined Clay and Limestone

2021 ◽  
Vol 1036 ◽  
pp. 240-246
Author(s):  
Jin Tang ◽  
Su Hua Ma ◽  
Wei Feng Li ◽  
Hui Yang ◽  
Xiao Dong Shen
Keyword(s):  
Mechanical Properties ◽  
Portland Cement ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Research Progress ◽  
Hydration Reaction ◽  
Hydration Products ◽  
Early Hydration ◽  
Calcined Clay ◽  
Dense Microstructure

The use of calcined clay and limestone as supplementary cementitious materials, can have a certain influence on the hydration of Portland cement. This paper reviewed the influence of limestone and calcined clay and the mixture of limestone and calcined clay on the hydration of cement. Both limestone and calcined clay accelerate the hydration reaction in the early hydration age and enhance the properties of cement. Limestone reacts with C3A to form carboaluminate, which indirectly stabilized the presence of ettringite, while calcined clay consumed portlandite to form C-(A)-S-H gel, additional hydration products promote the densification of pore structure and increase the mechanical properties. The synergistic effect of calcined clay and limestone stabilize the existence of ettringite and stimulate the further formation of carboaluminate, as well as the C-(A)-S-H gel, contributed to a dense microstructure.

scholarly journals Alkali activated cements mix design for concretes application in high corrosive conditions

2018 ◽  
Vol 230 ◽  
pp. 03007 ◽  
Author(s):  
Oleksandr Kovalchuk ◽  
Valentina Grabovchak ◽  
Yaroslav Govdun
Keyword(s):  
Corrosion Resistance ◽  
Phase Composition ◽  
Mix Design ◽  
Cement Stone ◽  
Hydration Products ◽  
Alkali Content ◽  
High Corrosion Resistance ◽  
Corrosion Resistant ◽  
High Corrosion ◽  
Alkali Activated

This paper covers the results of development of corrosion resistant ash alkali-activated cements based on regulation of phase composition of the hydration products through changing the alkali content, content of calciumcontaining cement constituents resulting in the increase strength and density of the cement stone. The results of study suggested to conclude that the cement compositions with predominance in the hydration products of weakly soluble low basic hydrosilicates of calcium, hydrogarnets and minerals similar to natural hydroaluminates exhibited the highest corrosion resistance. The results of comparison suggested to draw a conclusion that the alkali-activated cements Types APC III-400 and ACC V-400, according to National Ukrainian Standard DSTU B V.2.7, had high corrosion resistance compared to that of OPC, thus allowing to recommend the developed cements for the concretes intended for use in aggressive environments, inclusive of sodium and magnesium sulphates and others. Coefficients of corrosion resistance of concretes are higher than 1 after even 42 months.

scholarly journals Hydration study of mechanically activated mixtures of Portland cement and fly ash

2007 ◽  
Vol 72 (6) ◽  
pp. 591-604 ◽  
Author(s):  
Gordana Stefanovic ◽  
Ljubica Cojbasic ◽  
Zivko Sekulic ◽  
Srdjan Matijasevic
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Mechanical Activation ◽  
Early Period ◽  
Negative Effects ◽  
Early Hydration ◽  
Cement Pastes ◽  
Dta And Tg ◽  
Low Activity

Fly ash (FA) can be used in cement mixtures with certain limitations. The problem of the mentioned mixtures lies in the insufficient activity of the particles of FA in the reactions which are important for the establishment of the mechanical characteristics of cement. This is particularly true for the hydration reactions. As a result of this, cement pastes formed by mixing ash and clinker have worse characteristics compared to those of pure Portland cement (PC), especially in the early period of setting. As is well known, FA can be a good solution for the neutralization of the negative effects generated due to the creation of free Ca(OH)2 during the hydration of PC, provided that the problems with the low activity of FAare overcome. For the experiments in this study, a mixture of Portland cement and fly ash was used, the content of ash in the mixture being 30 % and 50 %. Mechanical activation was performed in a vibrating ring mill. The goal of this study was to demonstrate, through experimental results, that during the mechanical activation of a PC and FA mixture, the components in the mixture which mostly affect the direction, rate and range of hydration reactions occurring in the mixture had been activated. The values of the compressive strength of the activated and non-activated mixtures and the changes of their specific surface area proved that during the grinding process, the mixture PC+FA had been mechanically activated. The highest increase of compressive strength was achieved in the early period of setting, which indicates an improvement in the early hydration of the mixture. XRD, DTA and TG analyses showed that the alite (C3S) and belite (C2S) from the PC and a part of the fly ash were activated. .

Sign in / Sign up

Export Citation Format

Share Document