Parametric study of flyash based geopolymer concrete

2018 ◽  
Vol 7 (2.31) ◽  
pp. 196
Author(s):  
Sourav Kumar Das
Keyword(s):  
Fly Ash ◽  
Ambient Temperature ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Power Plants ◽  
Base Material ◽  
Alkali Solution ◽  
Curing Temperature ◽  
Geopolymer Concrete ◽  
In Situ Conditions

With the growth of civilization the demand of cement concrete is increasing rapidly which increase the production of cement and abolishing the natural source of limestone. Also contributing a lot to the global warming by generating huge amount of carbon-di-oxide. Therefore the present study concentrate on the production of concrete using the geopolymerization technology which replaces cement fully by fly ash, a waste material and alkali solution. India is presently producing approximately 190 million tons of fly ash every year from moreover 145 power plants. Present research is focused on the different parameters which are curing temperature, ratio of sodium silicate to sodium hydroxide, molarity of sodium hydroxide, curing type and the results have been studied and discussed. Previous works emphasis that only the use of fly ash as the base material confine the concrete to be heat cured which limits the applicability of geopolymer concrete to cast-in-situ conditions. So some proportion of flyash is replaced by ground granulated blast furnace slag (GGBFS) and the effect on compressive and tensile strength is observed. Ambient temperature dry curing was done without any water when some proportion of fly ash was replaced by GGBFS. The ratio of sodium silicate solution to sodium hydroxide solution by mass was kept fixed at 2.5 and the concentration of sodium hydroxide was kept 14M. The ratio of flyash to alkali solution was kept 0.35 & 0.40. Replacing 40% of Flyash by GGBFS and keeping the concentration of NaOH as 14M at ambient temperature, the compressive strength encountered was 40 MPa. 

scholarly journals Compressive Strength of Geopolymer Concrete Composites: Modeling and Comprehensive Systematic Review

2021 ◽  
Author(s):  
Hemn Unis Ahmed ◽  
Azad A. Mohammed ◽  
Ahmed S. Mohammed
Keyword(s):  
Systematic Review ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Alkaline Solution ◽  
Construction Material ◽  
Assessment Tools ◽  
Curing Temperature ◽  
Geopolymer Concrete

Abstract The growing concern about global climate change and its adverse impacts on societies is putting severe pressure on the construction industry as one of the largest producers of greenhouse gases. Given the environmental issues associated with cement production, geopolymer concrete has emerged as a sustainable construction material. Geopolymer concrete is cementless concrete that uses industrial or agro by-product ashes as the main binder instead of ordinary Portland cement; this leads to being an eco-efficient and environmentally friendly construction material. Compressive strength is one of the most important mechanical property for all types of concrete composites including geopolymer concrete, and it is affected by several parameters like an alkaline solution to binder ratio (l/b), fly ash (FA) content, SiO2/Al2O3 (Si/Al) of the FA, fine aggregate (F) and coarse aggregate (C) content, sodium hydroxide (SH) and sodium silicate (SS) content, ratio of sodium silicate to sodium hydroxide (SS/SH), molarity (M), curing temperature (T), curing duration (CD) inside the oven and specimen ages (A). In this regard, a comprehensive systematic review was carried out to show the effect of these different parameters on the compressive strength of the fly ash-based geopolymer concrete (FA-GPC). In addition, multi-scale models such as Artificial Neural Network (ANN), M5P-tree (M5P), Linear Regression (LR), and Multi-logistic Regression (MLR) models were developed to predict the compressive strength of FA-GPC composites. For the first time, in the modeling process, twelve effective parameters including l/b, FA, Si/Al, F, C, SH, SS, SS/SH, M, T, CD, and A were considered the modeling input parameters. Then, the efficiency of the developed models was assessed by various statistical assessment tools like Root Mean Squared Error (RMSE), Mean Absolute Error (MAE), Scatter Index (SI), OBJ value, and the Coefficient of determination (R2). Results show that the curing temperature, sodium silicate content, and ratio of the alkaline solution to the binder content are the most significant independent parameters that influence on the compressive strength of the FA-GPC, and the ANN model has better performance for predicting the compressive strength of FA-GPC in compared to the other developed models.

scholarly journals Compressive Strength of Sustainable Geopolymer Concrete Composites: A State-of-the-Art Review

2021 ◽  
Vol 13 (24) ◽  
pp. 13502
Author(s):  
Hemn Unis Ahmed ◽  
Azad A. Mohammed ◽  
Serwan Rafiq ◽  
Ahmed S. Mohammed ◽  
Amir Mosavi ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Construction Material ◽  
Curing Temperature ◽  
Geopolymer Concrete ◽  
Palm Oil Fuel Ash ◽  
Silicate Content ◽  
Binder Ratio

The building industry, which emits a significant quantity of greenhouse gases, is under tremendous pressure due to global climate change and its consequences for communities. Given the environmental issues associated with cement production, geopolymer concrete has emerged as a sustainable construction material. Geopolymer concrete is an eco-friendly construction material that uses industrial or agricultural by-product ashes as the principal binder instead of Portland cement. Fly ash, ground granulated blast furnace slag, rice husk ash, metakaolin, and palm oil fuel ash were all employed as binders in geopolymer concrete, with fly ash being the most frequent. The most important engineering property for all types of concrete composites, including geopolymer concrete, is the compressive strength. It is influenced by different parameters such as the chemical composition of the binder materials, alkaline liquid to binder ratio, extra water content, superplasticizers dosages, binder content, fine and coarse aggregate content, sodium hydroxide and sodium silicate content, the ratio of sodium silicate to sodium hydroxide, the concentration of sodium hydroxide (molarity), curing temperature, curing durations inside oven, and specimen ages. In order to demonstrate the effects of these varied parameters on the compressive strength of the fly ash-based geopolymer concrete, a comprehensive dataset of 800 samples was gathered and analyzed. According to the findings, the curing temperature, sodium silicate content, and alkaline solution to binder ratio are the most significant independent parameters influencing the compressive strength of the fly ash-based geopolymer concrete (FA-BGPC) composites.

The Effect of Curing Time on the Properties of Fly Ash-Based Geopolymer Bricks

2012 ◽  
Vol 626 ◽  
pp. 937-941 ◽  
Author(s):  
W.I. Wan Mastura ◽  
H. Kamarudin ◽  
I. Khairul Nizar ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
H. Mohammed
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Water Absorption ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Experimental Work ◽  
Base Material ◽  
Curing Time ◽  
Curing Conditions ◽  
Alkaline Activator

This paper reports the results of an experimental work conducted to investigate the effect of curing conditions on the properties of fly ash-based geopolymer bricks prepared by using fly ash as base material and combination of sodium hydroxide and sodium silicate as alkaline activator. The experiments were conducted by varying the curing time in the range of 1-24 hours respectively. The specimens cured for a period of 24 hours have presented the highest compressive strength for all ratio of fly ash to sand. For increasing curing time improve compressive strength and decreasing water absorption.

scholarly journals Artificial Intelligence Approaches for Prediction of Compressive Strength of Geopolymer Concrete

Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 983 ◽  
Author(s):  
Dong Dao ◽  
Hai-Bang Ly ◽  
Son Trinh ◽  
Tien-Thinh Le ◽  
Binh Pham
Keyword(s):  
Artificial Intelligence ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Steel Slag ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Partial Replacement ◽  
Geopolymer Concrete

Geopolymer concrete (GPC) has been used as a partial replacement of Portland cement concrete (PCC) in various construction applications. In this paper, two artificial intelligence approaches, namely adaptive neuro fuzzy inference (ANFIS) and artificial neural network (ANN), were used to predict the compressive strength of GPC, where coarse and fine waste steel slag were used as aggregates. The prepared mixtures contained fly ash, sodium hydroxide in solid state, sodium silicate solution, coarse and fine steel slag aggregates as well as water, in which four variables (fly ash, sodium hydroxide, sodium silicate solution, and water) were used as input parameters for modeling. A total number of 210 samples were prepared with target-specified compressive strength at standard age of 28 days of 25, 35, and 45 MPa. Such values were obtained and used as targets for the two AI prediction tools. Evaluation of the model’s performance was achieved via criteria such as mean absolute error (MAE), root mean square error (RMSE), and coefficient of determination (R2). The results showed that both ANN and ANFIS models have strong potential for predicting the compressive strength of GPC but ANFIS (MAE = 1.655 MPa, RMSE = 2.265 MPa, and R2 = 0.879) is better than ANN (MAE = 1.989 MPa, RMSE = 2.423 MPa, and R2 = 0.851). Sensitivity analysis was then carried out, and it was found that reducing one input parameter could only make a small change to the prediction performance.

scholarly journals A study on the strength development of geopolymer concrete using fly ash

2017 ◽  
Vol 6 (4) ◽  
pp. 163 ◽  
Author(s):  
Ramesh Babu Chokkalingam ◽  
Ganesan N
Keyword(s):  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Sodium Hydroxide Solution ◽  
Fine Sand ◽  
Strength Development ◽  
Alkali Activation ◽  
Geopolymer Concrete ◽  
Water Contaminants ◽  
Significant Difference

Cement consumption is increasing day by day due to the tremendous development in the infrastructure facilities. The production of one ton of cement emits approximately one ton of carbon dioxide to the atmosphere. In order to reduce the use of cement a new-generation concrete has been developed such as geopolymer concrete (GPC).Geopolymer Geopolymer is a new material which has the potential to replace ordinary Portland cement. It is an inorganic material synthesized by alkali activation of amorphous aluminosilicates at ambient or slightly increased temperatures having an amorphous to semi-crystalline polymeric structure. In this study, low calcium flyash from Tuticorin was used to produce geopolymer concrete. The geopolymer was synthesized with sodium silicate and sodium hydroxide solutions. The sodium hydroxide pellets was dissolved in the distilled water to make free from mixing water contaminants. The ratio of sodium silicate and sodium hydroxide ratio was kept as 2.5. The concentration of sodium hydroxide solution is 12 Molarity (12M). Other materials used are locally available coarse aggregate and fine sand in surface dry condition. A polycarboxlate HRWRA La Hypercrete S25was used. Cubes of size 100mm were cast for six mix proportions of 450kg/m3 flyash+0.35W/B, 500 kg/m3 flyash+0.35W/B, 550kg/m3 flyash+0.35W/B, 450kg/m3 flyash+.0.40 W/B, 500kg/m3 fly ash+0.40W/B and 550kg/m3 flyash+0.40W/B. The specimens after casting in moulds were kept in oven at 60°C for 6 hours and left to air dry at room temperature and tested at 7 and 28 days. The test results revealed the compressive strength of 30 Mpa was achieved. There was not much significant difference in strength development at 28 days between the mixes due to the increase of flyash content. The microstructural images at 28 days revealed that there was not much difference in the microstructure due to the variation in flyash content from 450 kg/m3 to 550 kg/m3.

Effect of Curing Conditions on the Mechanical Properties of Fly Ash-Based Geopolymer without Sodium Silicate Solution

2014 ◽  
Vol 699 ◽  
pp. 15-19 ◽  
Author(s):  
Rosniza Hanim Abdul Rahim ◽  
Khairun Azizi Azizli ◽  
Zakaria Man ◽  
Muhd Fadhil Nuruddin
Keyword(s):  
Compressive Strength ◽  
Elevated Temperature ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Room Temperature ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Curing Temperature ◽  
Curing Time

Geopolymer is associated with the alkali activation of materials rich in Si and Al, and alkali activator such as sodium hydroxide is used for the dissolution of raw material with the addition of sodium silicate solution to increase the dissolution process. However, the trend of strength development of geopolymer using sodium hydroxide alone is not well established. This paper presents an evaluation on compressive strength of fly ash–based geopolymer by varying curing time with respect to different curing temperature using sodium hydroxide as the only activator. The samples were cured at room temperature and at an elevated temperature (60°C). Further analysis on the microstructure of geopolymer products cured at 60°C was carried out using Field Emission Scanning Microscopy (FESEM). It can be observed that the compressive strength increased as the curing time increased when cured at room temperature; whereas at elevated temperature, the strength increased up to a maximum 65.28 MPa at 14 days but gradually decreased at longer curing time. Better compressive strength can be obtained when the geopolymer was cured at an elevated temperature compared to curing at room temperature.

scholarly journals Geo-polymerization mechanism and factors affecting it in Metakaolin-slag-fly ash blended concrete

2020 ◽  
Vol 184 ◽  
pp. 01080
Author(s):  
A D Sandeep Kumar ◽  
Dinesh Singh ◽  
V Srinivasa Reddy ◽  
Kaveli Jagannath Reddy
Keyword(s):  
Fly Ash ◽  
Sodium Silicate ◽  
Curing Temperature ◽  
Polymer Concrete ◽  
Geopolymer Concrete ◽  
Temperature Ratio ◽  
Factors Affecting ◽  
Polymerization Mechanism ◽  
Excess Water ◽  
Source Materials

This paper presents the mechanism and chemistry behind the geo-polymerization and its application in development of Geo-polymer concrete. In this paper, guidelines to develop a geo-polymer concrete is discussed along with the factors affecting the geopolymerization process in concrete. It is concluded that curing temperature, ratio of alkaline liquids , chemical ratio of silicate and sodium in sodium silicate, alkaline liquids / Si-Al source materials ratio, sodium silicate/ hydroxyl ions ratio, presence of calcium, presence of excess water and Si/Al ratio in source materials have significant effect on the development of geopolymer concrete and its performance.

scholarly journals Effect of sodium hydroxide concentration on the compressive strength of geopolymer mortar using fly ash PLTU Tanjungjati B Jepara

2022 ◽  
Vol 955 (1) ◽  
pp. 012010
Author(s):  
A Kustirini ◽  
Antonius ◽  
P Setiyawan
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Coal Industry ◽  
Waste Materials ◽  
Geopolymer Concrete ◽  
Sodium Hydroxide Concentration ◽  
Alkaline Activator ◽  
Maximum Compressive Strength

Abstract Geopolymer concrete is concrete that uses environmentally friendly materials, using fly ash from waste materials from the coal industry as a substitute for cement. To produce geopolymer concrete, an alkaline activator is required, with a mixture of Sodium Hydroxide and Sodium Silicate. This research is an experimental study to determine the effect of variations in the concentration of sodium hydroxide (NaOH) 8 Mol, 10 Mol, 12 Mol, and 14 Mol on the compressive strength of geopolymer concrete. Mortar Geopolymer uses a mixture of 1: 3 for the ratio of fly ash and sand, 2.5: 0.45 for the ratio of sodium silicate and sodium hydroxide as an alkaline solution. The specimens used a cube mold having dimension 5 cm x 5 cm x 5 cm, then tested at 7 days and 28 days. The test resulted that concentration of NaOH 12 Mol obtained the maximum compressive strength of geopolymer concrete, that is 38.54 MPa. At concentrations of 12 Mol NaOH and exceeding 12M, the compressive strength of geopolymer concrete decreased.

scholarly journals Systematic multiscale models to predict the compressive strength of fly ash-based geopolymer concrete at various mixture proportions and curing regimes

PLoS ONE ◽  
2021 ◽  
Vol 16 (6) ◽  
pp. e0253006
Author(s):  
Hemn Unis Ahmed ◽  
Ahmed Salih Mohammed ◽  
Azad A. Mohammed ◽  
Rabar H. Faraj
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Silicate ◽  
Mean Squared Error ◽  
Curing Temperature ◽  
Coefficient Of Determination ◽  
Fine Aggregate ◽  
Geopolymer Concrete ◽  
Palm Oil Fuel Ash ◽  
Binder Ratio

Geopolymer concrete is an inorganic concrete that uses industrial or agro by-product ashes as the main binder instead of ordinary Portland cement; this leads to the geopolymer concrete being an eco-efficient and environmentally friendly construction material. A variety of ashes used as the binder in geopolymer concrete such as fly ash, ground granulated blast furnace slag, rice husk ash, metakaolin ash, and Palm oil fuel ash, fly ash was commonly consumed to prepare geopolymer concrete composites. The most important mechanical property for all types of concrete composites, including geopolymer concrete, is the compressive strength. However, in the structural design and construction field, the compressive strength of the concrete at 28 days is essential. Therefore, achieving an authoritative model for predicting the compressive strength of geopolymer concrete is necessary regarding saving time, energy, and cost-effectiveness. It gives guidance regarding scheduling the construction process and removal of formworks. In this study, Linear (LR), Non-Linear (NLR), and Multi-logistic (MLR) regression models were used to develop the predictive models for estimating the compressive strength of fly ash-based geopolymer concrete (FA-GPC). In this regard, a comprehensive dataset consists of 510 samples were collected in several academic research studies and analyzed to develop the models. In the modeling process, for the first time, twelve effective variable parameters on the compressive strength of the FA-GPC, including SiO2/Al2O3 (Si/Al) of fly ash binder, alkaline liquid to binder ratio (l/b), fly ash (FA) content, fine aggregate (F) content, coarse aggregate (C) content, sodium hydroxide (SH)content, sodium silicate (SS) content, (SS/SH), molarity (M), curing temperature (T), curing duration inside ovens (CD) and specimen ages (A) were considered as the modeling input parameters. Various statistical assessments such as Root Mean Squared Error (RMSE), Mean Absolute Error (MAE), Scatter Index (SI), OBJ value, and the Coefficient of determination (R2) were used to evaluate the efficiency of the developed models. The results indicated that the NLR model performed better for predicting the compressive strength of FA-GPC mixtures compared to the other models. Moreover, the sensitivity analysis demonstrated that the curing temperature, alkaline liquid to binder ratio, and sodium silicate content are the most affecting parameter for estimating the compressive strength of the FA-GPC.

scholarly journals Study on Setting & Strength Characteristic of GGBS based Geopolymer Concrete by Blending of Fly Ash and Metakaoline

2020 ◽  
Vol 13 (1) ◽  
pp. 117-122
Author(s):  
Addepalli Mallinadh Kashyap ◽  
Tanimki Chandra Sekhar Rao ◽  
N.V. Ramana Rao
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Setting Time ◽  
Engineering Properties ◽  
Geopolymer Concrete ◽  
Conventional Concrete ◽  
New Material

Carbon dioxide is liberated in huge amounts by the manufacturing of Portland Pozzolana Cement. Normally, conventional concrete is manufactured with Portland cement, which acts as a binder. The production of cement emits CO2 into the atmosphere, which is a green house gas and causes the environmental pollution. Considering this as a serious environmental problem, there is a need to develop sustainable alternatives to Portland cement utilizing the industrial byproducts such as fly ash, ground granulated blast furnace slag and Metakaoline which are pozzolonic in nature. It has been established that fly ash can replace cement partially. In this context, a new material was developed known as ‖Geopolymer‖. In this study, the various parameters on the short term engineering properties of fresh and hardened properties of Geopolymer Mortar were studied. In the present investigation, cement is replaced by geopolymer source material and water is replaced by alkaline activator consisting of Sodium Silicate and Sodium Hydroxide of molarity (12M). The ratio of sodium silicate to sodium hydroxide adopted was 2.5. The test results showed that final setting time decreases as the GGBS content in the mix increases and also increase in compressive strength. Where as in the case of metakaoline, as the content increases, there is a decrease in compressive strength and setting times of the geopolymer concrete.

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