scholarly journals Geo-polymerization mechanism and factors affecting it in Metakaolin-slag-fly ash blended concrete

2020 ◽  
Vol 184 ◽  
pp. 01080
Author(s):  
A D Sandeep Kumar ◽  
Dinesh Singh ◽  
V Srinivasa Reddy ◽  
Kaveli Jagannath Reddy

This paper presents the mechanism and chemistry behind the geo-polymerization and its application in development of Geo-polymer concrete. In this paper, guidelines to develop a geo-polymer concrete is discussed along with the factors affecting the geopolymerization process in concrete. It is concluded that curing temperature, ratio of alkaline liquids , chemical ratio of silicate and sodium in sodium silicate, alkaline liquids / Si-Al source materials ratio, sodium silicate/ hydroxyl ions ratio, presence of calcium, presence of excess water and Si/Al ratio in source materials have significant effect on the development of geopolymer concrete and its performance.

2021 ◽  
Author(s):  
Hemn Unis Ahmed ◽  
Azad A. Mohammed ◽  
Ahmed S. Mohammed

Abstract The growing concern about global climate change and its adverse impacts on societies is putting severe pressure on the construction industry as one of the largest producers of greenhouse gases. Given the environmental issues associated with cement production, geopolymer concrete has emerged as a sustainable construction material. Geopolymer concrete is cementless concrete that uses industrial or agro by-product ashes as the main binder instead of ordinary Portland cement; this leads to being an eco-efficient and environmentally friendly construction material. Compressive strength is one of the most important mechanical property for all types of concrete composites including geopolymer concrete, and it is affected by several parameters like an alkaline solution to binder ratio (l/b), fly ash (FA) content, SiO2/Al2O3 (Si/Al) of the FA, fine aggregate (F) and coarse aggregate (C) content, sodium hydroxide (SH) and sodium silicate (SS) content, ratio of sodium silicate to sodium hydroxide (SS/SH), molarity (M), curing temperature (T), curing duration (CD) inside the oven and specimen ages (A). In this regard, a comprehensive systematic review was carried out to show the effect of these different parameters on the compressive strength of the fly ash-based geopolymer concrete (FA-GPC). In addition, multi-scale models such as Artificial Neural Network (ANN), M5P-tree (M5P), Linear Regression (LR), and Multi-logistic Regression (MLR) models were developed to predict the compressive strength of FA-GPC composites. For the first time, in the modeling process, twelve effective parameters including l/b, FA, Si/Al, F, C, SH, SS, SS/SH, M, T, CD, and A were considered the modeling input parameters. Then, the efficiency of the developed models was assessed by various statistical assessment tools like Root Mean Squared Error (RMSE), Mean Absolute Error (MAE), Scatter Index (SI), OBJ value, and the Coefficient of determination (R2). Results show that the curing temperature, sodium silicate content, and ratio of the alkaline solution to the binder content are the most significant independent parameters that influence on the compressive strength of the FA-GPC, and the ANN model has better performance for predicting the compressive strength of FA-GPC in compared to the other developed models.


PLoS ONE ◽  
2021 ◽  
Vol 16 (6) ◽  
pp. e0253006
Author(s):  
Hemn Unis Ahmed ◽  
Ahmed Salih Mohammed ◽  
Azad A. Mohammed ◽  
Rabar H. Faraj

Geopolymer concrete is an inorganic concrete that uses industrial or agro by-product ashes as the main binder instead of ordinary Portland cement; this leads to the geopolymer concrete being an eco-efficient and environmentally friendly construction material. A variety of ashes used as the binder in geopolymer concrete such as fly ash, ground granulated blast furnace slag, rice husk ash, metakaolin ash, and Palm oil fuel ash, fly ash was commonly consumed to prepare geopolymer concrete composites. The most important mechanical property for all types of concrete composites, including geopolymer concrete, is the compressive strength. However, in the structural design and construction field, the compressive strength of the concrete at 28 days is essential. Therefore, achieving an authoritative model for predicting the compressive strength of geopolymer concrete is necessary regarding saving time, energy, and cost-effectiveness. It gives guidance regarding scheduling the construction process and removal of formworks. In this study, Linear (LR), Non-Linear (NLR), and Multi-logistic (MLR) regression models were used to develop the predictive models for estimating the compressive strength of fly ash-based geopolymer concrete (FA-GPC). In this regard, a comprehensive dataset consists of 510 samples were collected in several academic research studies and analyzed to develop the models. In the modeling process, for the first time, twelve effective variable parameters on the compressive strength of the FA-GPC, including SiO2/Al2O3 (Si/Al) of fly ash binder, alkaline liquid to binder ratio (l/b), fly ash (FA) content, fine aggregate (F) content, coarse aggregate (C) content, sodium hydroxide (SH)content, sodium silicate (SS) content, (SS/SH), molarity (M), curing temperature (T), curing duration inside ovens (CD) and specimen ages (A) were considered as the modeling input parameters. Various statistical assessments such as Root Mean Squared Error (RMSE), Mean Absolute Error (MAE), Scatter Index (SI), OBJ value, and the Coefficient of determination (R2) were used to evaluate the efficiency of the developed models. The results indicated that the NLR model performed better for predicting the compressive strength of FA-GPC mixtures compared to the other models. Moreover, the sensitivity analysis demonstrated that the curing temperature, alkaline liquid to binder ratio, and sodium silicate content are the most affecting parameter for estimating the compressive strength of the FA-GPC.


2018 ◽  
Vol 7 (2.31) ◽  
pp. 196
Author(s):  
Sourav Kumar Das

With the growth of civilization the demand of cement concrete is increasing rapidly which increase the production of cement and abolishing the natural source of limestone. Also contributing a lot to the global warming by generating huge amount of carbon-di-oxide. Therefore the present study concentrate on the production of concrete using the geopolymerization technology which replaces cement fully by fly ash, a waste material and alkali solution. India is presently producing approximately 190 million tons of fly ash every year from moreover 145 power plants. Present research is focused on the different parameters which are curing temperature, ratio of sodium silicate to sodium hydroxide, molarity of sodium hydroxide, curing type and the results have been studied and discussed. Previous works emphasis that only the use of fly ash as the base material confine the concrete to be heat cured which limits the applicability of geopolymer concrete to cast-in-situ conditions. So some proportion of flyash is replaced by ground granulated blast furnace slag (GGBFS) and the effect on compressive and tensile strength is observed. Ambient temperature dry curing was done without any water when some proportion of fly ash was replaced by GGBFS. The ratio of sodium silicate solution to sodium hydroxide solution by mass was kept fixed at 2.5 and the concentration of sodium hydroxide was kept 14M. The ratio of flyash to alkali solution was kept 0.35 & 0.40. Replacing 40% of Flyash by GGBFS and keeping the concentration of NaOH as 14M at ambient temperature, the compressive strength encountered was 40 MPa. 


2021 ◽  
Vol 13 (24) ◽  
pp. 13502
Author(s):  
Hemn Unis Ahmed ◽  
Azad A. Mohammed ◽  
Serwan Rafiq ◽  
Ahmed S. Mohammed ◽  
Amir Mosavi ◽  
...  

The building industry, which emits a significant quantity of greenhouse gases, is under tremendous pressure due to global climate change and its consequences for communities. Given the environmental issues associated with cement production, geopolymer concrete has emerged as a sustainable construction material. Geopolymer concrete is an eco-friendly construction material that uses industrial or agricultural by-product ashes as the principal binder instead of Portland cement. Fly ash, ground granulated blast furnace slag, rice husk ash, metakaolin, and palm oil fuel ash were all employed as binders in geopolymer concrete, with fly ash being the most frequent. The most important engineering property for all types of concrete composites, including geopolymer concrete, is the compressive strength. It is influenced by different parameters such as the chemical composition of the binder materials, alkaline liquid to binder ratio, extra water content, superplasticizers dosages, binder content, fine and coarse aggregate content, sodium hydroxide and sodium silicate content, the ratio of sodium silicate to sodium hydroxide, the concentration of sodium hydroxide (molarity), curing temperature, curing durations inside oven, and specimen ages. In order to demonstrate the effects of these varied parameters on the compressive strength of the fly ash-based geopolymer concrete, a comprehensive dataset of 800 samples was gathered and analyzed. According to the findings, the curing temperature, sodium silicate content, and alkaline solution to binder ratio are the most significant independent parameters influencing the compressive strength of the fly ash-based geopolymer concrete (FA-BGPC) composites.


2021 ◽  
Vol 11 (15) ◽  
pp. 6740
Author(s):  
Rana Muhammad Waqas ◽  
Faheem Butt

Geopolymer concrete, also known as an earth-friendly concrete, has been under continuous study due to its environmental benefits and a sustainable alternative to conventional concrete construction. The supplies of many source materials, such as fly ash (FA) or slag (SG), to produce geopolymer concrete (GPC) may be limited; however, quarry rock dust (QRD) wastes (limestone, dolomite, or silica powders) formed by crushing rocks appear virtually endless. Although significant experimental research has been carried out on GPC, with a major focus on the mix design development, rheological, durability, and mechanical properties of the GPC mixes; still the information available on the structural behavior of GPC is rather limited. This has implications in extending GPC application from a laboratory-based technology to an at-site product. This study investigates the structural behavior of quarry-rock-dust-incorporated fiber-reinforced GPC columns under concentric and eccentric loading. In this study, a total of 20 columns with 200 mm square cross-section and 1000 mm height were tested. The FA and SG were used as source materials to produce GPC mixtures. The QRD was incorporated as a partial replacement (20%) of SG. The conventional concrete (CC) columns were prepared as the reference specimens. The effect of incorporating quarry rock dust as a replacement of SG, steel fibers, and loading conditions (concentric and eccentric loading) on the structural behavior of GPC columns were studied. The test results revealed that quarry rock dust is an adequate material that can be used as a source material in GPC to manufacture structural concrete members with satisfactory performance. The general performance of the GPC columns incorporating QRD (20%) is observed to be similar to that of GPC columns (without QRD) and CC columns. The addition of steel fibers considerably improves the loading capacity, ductility, and axial load–displacement behavior of the tested columns. The load capacities of fiber-reinforced GPC columns were about 5–7% greater in comparison to the CC columns. The spalling of concrete cover at failure was detected in all plain GPC columns, whereas the failure mode of all fiber-reinforced GPC columns is characterized with surface cracking leading to disintegration of concrete cover.


2022 ◽  
Vol 1048 ◽  
pp. 333-344
Author(s):  
K. Kumar Arun ◽  
M. Muthukannan ◽  
R. Raja Abinaya ◽  
A. Kumar Suresh

On the demand of reducing the global warming due to cement production which is used as main constituent in the production of concrete and minimizing the environmental impact caused by the waste and its disposal methods, this study was aimed. This study looked in to detail insight view on effective utilization of waste wood ash in the production of geopolymer concrete beams and columns to alternate the conventional reinforced concrete elements in construction industry. Waste wood ash is a waste by product produced in the nearby hotel and factories by burning the waste wood collected from timber industries and the ash are thrown in to land which creates a major environmental pollution. Geopolymer is a novel inorganic eco-friendly binding agent derived from alkaline solution that stimulates aluminosilicate source material (such as metakaolin, fly ash and GGBS). In this research, behaviour of beams in deflection, ductility factor, flexural strength and toughness index and columns in load carrying ability, stress strain behaviour and load-deflection behaviours were examined for three types of concretes (30% WWA – 70% Fly ash Geo-polymer concrete, Fly ash Geo-polymer concrete and Reinforced Cement Concrete). The results showed that inclusion of waste wood ash in geopolymer concrete helped in enhancing the load carrying capacity of beam and column by 42% and 28%. Further, the behaviour of structural elements in stiffness, ductility and toughness were also improved with the replacement of waste wood ash.


Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 983 ◽  
Author(s):  
Dong Dao ◽  
Hai-Bang Ly ◽  
Son Trinh ◽  
Tien-Thinh Le ◽  
Binh Pham

Geopolymer concrete (GPC) has been used as a partial replacement of Portland cement concrete (PCC) in various construction applications. In this paper, two artificial intelligence approaches, namely adaptive neuro fuzzy inference (ANFIS) and artificial neural network (ANN), were used to predict the compressive strength of GPC, where coarse and fine waste steel slag were used as aggregates. The prepared mixtures contained fly ash, sodium hydroxide in solid state, sodium silicate solution, coarse and fine steel slag aggregates as well as water, in which four variables (fly ash, sodium hydroxide, sodium silicate solution, and water) were used as input parameters for modeling. A total number of 210 samples were prepared with target-specified compressive strength at standard age of 28 days of 25, 35, and 45 MPa. Such values were obtained and used as targets for the two AI prediction tools. Evaluation of the model’s performance was achieved via criteria such as mean absolute error (MAE), root mean square error (RMSE), and coefficient of determination (R2). The results showed that both ANN and ANFIS models have strong potential for predicting the compressive strength of GPC but ANFIS (MAE = 1.655 MPa, RMSE = 2.265 MPa, and R2 = 0.879) is better than ANN (MAE = 1.989 MPa, RMSE = 2.423 MPa, and R2 = 0.851). Sensitivity analysis was then carried out, and it was found that reducing one input parameter could only make a small change to the prediction performance.


2017 ◽  
Vol 6 (4) ◽  
pp. 163 ◽  
Author(s):  
Ramesh Babu Chokkalingam ◽  
Ganesan N

Cement consumption is increasing day by day due to the tremendous development in the infrastructure facilities. The production of one ton of cement emits approximately one ton of carbon dioxide to the atmosphere. In order to reduce the use of cement a new-generation concrete has been developed such as geopolymer concrete (GPC).Geopolymer Geopolymer is a new material which has the potential to replace ordinary Portland cement. It is an inorganic material synthesized by alkali activation of amorphous aluminosilicates at ambient or slightly increased temperatures having an amorphous to semi-crystalline polymeric structure. In this study, low calcium flyash from Tuticorin was used to produce geopolymer concrete. The geopolymer was synthesized with sodium silicate and sodium hydroxide solutions. The sodium hydroxide pellets was dissolved in the distilled water to make free from mixing water contaminants. The ratio of sodium silicate and sodium hydroxide ratio was kept as 2.5. The concentration of sodium hydroxide solution is 12 Molarity (12M). Other materials used are locally available coarse aggregate and fine sand in surface dry condition. A polycarboxlate HRWRA La Hypercrete S25was used. Cubes of size 100mm were cast for six mix proportions of 450kg/m3 flyash+0.35W/B, 500 kg/m3 flyash+0.35W/B, 550kg/m3 flyash+0.35W/B, 450kg/m3 flyash+.0.40 W/B, 500kg/m3 fly ash+0.40W/B and 550kg/m3 flyash+0.40W/B. The specimens after casting in moulds were kept in oven at 60°C for 6 hours and left to air dry at room temperature and tested at 7 and 28 days. The test results revealed the compressive strength of 30 Mpa was achieved. There was not much significant difference in strength development at 28 days between the mixes due to the increase of flyash content. The microstructural images at 28 days revealed that there was not much difference in the microstructure due to the variation in flyash content from 450 kg/m3 to 550 kg/m3.


Author(s):  
Hong Chan Nguyen ◽  
Anh Tuan Nguyen ◽  
Namshik Ahn

In recent years, geopolymers have received significant attention because they show environmental benefits, such as a reduction in the consumption of natural resources and a decrease in the net production of CO2. In addition, as green material, soil has low carbon dioxide production emissions compared to other building materials. In this research, soil was combined with activator alkaline to produce hardening materials as geopolymer soils. An alkaline solution with sodium hydroxide, sodium silicate and fly ash was used. The influence of clay content on the geopolymer soils’ compressive strength was investigated. The best strengths were obtained from 5% to 12% clay content. SEM photos were also taken from specimens to investigate the structure of geopolymer soils. When combined with soil and fly ash in geopolymerization, fly ash reacted to the alkali solution quickly. The relationships between many variables such as clay content, fly ash, alkaline solution, curing time, and curing temperature were investigated by using a statistical analysis program with over 100 initial parameters. These results also indicate that the use of soils in geopolymer soil should have been limited. Additionally, increasing the sodium silicate in the alkaline liquid affected the geopolymerization reaction significantly. However, the suitable Si on the alkaline solution and soil should be limited.


2016 ◽  
Vol 841 ◽  
pp. 90-97 ◽  
Author(s):  
Antoni ◽  
Stephen Wibiatma Wijaya ◽  
Djwantoro Hardjito

Fly ash is a waste from coal burning, that are generated with fluctuation both in its physical and chemical characteristics. This characteristics of fly ash when used in the making of geopolymer concrete will greatly affect the final products obtained. The pH value measured in fly ash, according previous research, can influence the setting time of geopolymer and fly ash with high pH values can cause flash-setting in the concrete. Understanding more clearly about the factors that affect the setting time of fly ash based geopolymer is important for further progress and development of the material. It was found that factors that influence the setting time of geopolymer was not only from the physical and chemical properties of the fly ash itself. Other factors such as composition and mix design, manufacturing process and environmental conditions can also affect its setting time. The experimental results showed that fly ash particle size, CaO and MgO content, in addition to ratio of sodium silicate and sodium hydroxide in the alkali solution, molarity of NaOH, initial temperature of the mixture, curing temperature, and mix volume could potentially influence the setting time of the geopolymer mixture.


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