ESTIMATE OF POSSIBILITIES APPLYING BILLET CALLING-DAWING FOR DECREASING INHOMOGENEITY DEFORMATION BY HIGH OF DEFORMATION ZONE

2018 ◽  
Vol 18 (1) ◽  
pp. 36-47
Author(s):  
D.V. Perevozchikov ◽  
◽  
L.V. Radionova ◽  
◽  
Keyword(s):  

Author(s):  
S. R. Rakhmanov

In some cases, the processes of piercing or expanding pipe blanks involve the use of high-frequency active vibrations. However, due to insufficient knowledge, these processes are not widely used in the practice of seamless pipes production. In particular, the problems of increasing the efficiency of the processes of piercing or expanding a pipe blank at a piercing press using high-frequency vibrations are being solved without proper research and, as a rule, by experiments. The elaboration of modern technological processes for the production of seamless pipes using high-frequency vibrations is directly related to the choice of rational modes of metal deformation and the prediction resistance indicators of technological tools and the reliability of equipment operation. The creation of a mathematical model of the process of vibrating piercing (expansion) of an axisymmetric pipe blank at a piercing press of a pipe press facility is an actual task. A calculation scheme for the process of piercing a pipe plank has been elaborated. A dependence was obtained characterizing the speed of front of plastic deformation propagation on the speed of penetration of a vibrated axisymmetric mandrel into the pipe workpiece being pierced. The dynamic characteristics of the occurrence of wave phenomena in the metal being pierced under the influence of a vibrated tool have been determined, which significantly complements the previously known ideas about the stress-strain state of the metal in the deformation zone. The deformation fields in the zones of the disturbed region of the deformation zone were established, taking into account the high-frequency vibrations of the technological tool. It has been established that the choice of rational parameters (amplitude-frequency characteristics) of the vibration piercing process of a pipe blank results in significant increase in the efficiency of the process, the durability of the technological tool and the quality of the pierced blanks.



2011 ◽  
Vol 311-313 ◽  
pp. 953-956
Author(s):  
Hao Chen ◽  
Gang Tao

In order to study dynamic response of metal, this paper makes use of theoretical formula to investigate changes of temperature and grain size on steel target after the penetration of copper jet based on data gathered from the experiments. Deformed target penetrated by copper jet could be divided into superplastic deformation zone and normal deformation zone according to the different microstructure. Temperature distribution of each deformation zones is in turn calculated by two constitutive equations. The results indicate that areas with high temperature concentrate on the narrow zone near the penetrated channel. Then, the calculation of grain size conforms to the observation. It is obviously proven that the method used in this paper is trustworthy for calculating the changes of temperature and grain size of target caused by penetration.



2015 ◽  
Vol 52 (12) ◽  
pp. 1093-1108 ◽  
Author(s):  
Bruno Lafrance

The Larder Lake – Cadillac deformation zone (LLCDZ) is one of two major, auriferous, deformation zones in the southern Abitibi subprovince of the Archean Superior Province. It hosts the Cheminis and the giant Kerr Addison – Chesterville deposits within a strongly deformed band of Fe-rich tholeiitic basalt and komatiite of the Larder Lake Group (ca. 2705 Ma). The latter is bounded on both sides by younger, less deformed, Timiskaming turbidites (2674–2670 Ma). The earliest deformation features are F1 folds affecting the Timiskaming rocks, which formed either during D1 extensional faulting or during early D2 north–south shortening related to the opening and closure, respectively, of the Timiskaming basin. Continued shortening during D2 imbricated the older volcanic rocks and turbidites and produced regional F2 folds with an axial planar S2 cleavage. D2 deformation was partitioned into the weaker band of volcanic rocks, producing the strong S2 foliation, L2 stretching lineation, and south-side-up shear sense indicators, which characterize the LLCDZ. Gold is present in quartz–carbonate veins in deformed fuchsitic komatiites (carbonate ore) and turbiditic sandstone (sandstone-hosted ore), and in association with disseminated pyrite in altered Fe-rich tholeiitic basalts (flow ore). All host rocks underwent strong mass gains in CO2, S, K2O, Ba, As, and W, during sericitization, carbonatization, and sulphidation of the host rocks, suggesting that they interacted with the same hydrothermal fluids. Textural relationships between alteration minerals and S2 cleavage indicate that mineralization is syn-cleavage. Thus, gold was deposited as hydrothermal fluids migrated upward along the LLCDZ during contractional, D2 south-side-up shearing. The gold zones were subsequently modified during D3 reactivation of the LLCDZ as a dextral transcurrent fault zone.



Author(s):  
S. R. Rakhmanov

Technology of seamless pipes production by extrusion enables to deform pipe workpieces made of low-plastic materials. However, low durability of the working instrument restricts the area of the technology application. The purpose of the work was to specify optimal parameters of technological processes of pipes extrusion. Minimization of energy and force parameters of the deformation zone and an increase of once-only metal deformation were accepted as criteria. They will enable to increase the presses productivity, increase durability of working instrument and accuracy of pipes geometric dimensions. A mathematical model of deformation zone and stressed state of pipe workpiece were elaborated. Influence of the die generatrix calibration and deformation zone parameters on the character of energy and force parameters change revealed. Dependence of energy and force parameters on the die calibration and geometric parameters of deformation zone for the press 50 MH was established. The results of mathematical simulation of pipes extrusion showed that along the whole deformation zone length, increase of metal flow speed results in an increase of tangential and normal stresses on the forming mandrel and calibrated die. The task of parametric optimization of die profile (calibration) was accomplished in interpretation of base variation Euler’s task for a determined functional of pipes extrusion. It was established that while the extrusion speed is increasing, the energy and force parameters of the deformation zone are getting pronounced dynamic character. At that, by optimization of die calibration, an increase of the extrusion press 50MH working instruments durability was reached, as follows: dies – by two times, mandrels – by 4 times, container bushes – by 40% and press-washers – by 2 times.



2021 ◽  
pp. 53-57
Author(s):  
A.L. Vorontsov

Determination of the deformed state of the workpiece at free extrusion of channels is considered. Formulas are obtained for determining the accumulated deformations at a given point of the plastic deformation zone and extruded walls of the product for any punch working stroke. Keywords: die forging, extrusion, misalignment, punch, matrix, plane strain, accumulated deformations, hardening. [email protected]



2022 ◽  
Vol 327 ◽  
pp. 11-25
Author(s):  
Guan Fei Xiao ◽  
Ju Fu Jiang ◽  
Ying Wang ◽  
Ying Zhe Liu ◽  
Ying Zhang ◽  
...  

Semi-solid processing combines the advantages of traditional forging and casting methods, so it has received much attention recently. However, the research on semi-solid behaviors of Nickel-based superalloys has been rarely reported. In order to investigate the behaviors of Nickel-based superalloy at solid and semi-solid states, oxidation experiments, isothermal treatment experiments and deformation experiments of GH4037 alloy were studied. Short-term oxidation experiments of GH4037 alloy were carried out at a solid temperature (1200 °C) and a semi-solid temperature (1360 °C). The results indicated that the oxides formed at 1200 °C were mainly composed of TiO2, Cr2O3 and a small amount of spinels NiCr2O4, while the oxides formed at 1360 °C consisted of the spinels of NiCr2O4, NiWO4 and NiMoO4 besides TiO2 and Cr2O3. Microstructure evolution of GH4037 alloy after semi-solid isothermal treatment at 1370 °C and 1380 °C was studied. The results indicated that semi-solid microstructures consisted of equiaxed solid grains and liquid phases. The average grains size and shape factor of solid grains were affected by melting mechanism and grain growth mechanism. Compression behaviors of GH4037 alloy after compressed at 1200 °C and 1360 °C were investigated. The results indicated that the flow stress of 1360 °C decreased significantly compared to that of 1200 °C. The deformation zones in the specimens were divided into three parts: the difficult deformation zone, the large deformation zone, and the free deformation zone. At 1200 °C, the deformation mechanism was plastic deformation mechanism. At 1360 °C, sliding between solid particles (SS), liquid flow (LF), flow of liquid incorporating solid particles (FLS), plastic deformation of solid particles (PDS) coexisted in the compression specimen.



2021 ◽  
Author(s):  
Lianmin Yin ◽  
Yifan Dai ◽  
Hao Hu

Abstract In order to obtain ultra-smooth surfaces of single-crystal silicon in ultra-precision machining, an accurate study of the deformation mechanism, mechanical properties, and the effect of oxide film under load is required. The mechanical properties of single-crystal silicon and the phase transition after nanoindentation experiments are investigated by nanoindentation and Raman spectroscopy, respectively. It is found that pop-in events appear in the theoretical elastic domain of single-crystal silicon due to the presence of oxide films, which directly leads the single crystal silicon from the elastic deformation zone into the plastic deformation zone. In addition, the mechanical properties of single-crystal silicon are more accurately measured after it has entered the full plastic deformation.



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