Influence of materials' hardness and operating parameters on the surface roughness during reciprocating sliding

2021 ◽  
Vol 18 (11/12) ◽  
pp. 980
Author(s):  
M. Hanief ◽  
Zahid Mushtaq ◽  
Umar Wani ◽  
Irfan M. Qureshi
Keyword(s):  
Surface Roughness ◽  
Operating Parameters ◽  
Reciprocating Sliding

scholarly journals Optimisation of Cutting Fluid Concentration and Operating Parameters based on RSM for Turning Ti–6Al–4V

2021 ◽  
Author(s):  
Salah Gariani ◽  
Mahmoud Elsayed ◽  
Islam Shyha
Keyword(s):  
Surface Roughness ◽  
Tool Life ◽  
Feed Rate ◽  
Linear Models ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Cutting Fluid ◽  
Operating Parameters ◽  
Cutting Condition ◽  
Fluid Concentration

Abstract The paper details experimental and optimisation results for the effect of cutting fluid concentration and operating parameters on the average surface roughness (Ra) and tool flank wear (VB) when flooded turning of Ti-6Al-4V using water-miscible vegetable oil-based cutting fluid. Cutting fluid concentration, cutting speed, feed rate and cutting tool were the control variables. Response Surface Methodology (RSM) was employed to develop an experimental design and optimise Ra and VB using linear models. The study revealed that cutting fluid concentration has a little influence on Ra and VB performance while Ra was strongly affected by feed rate and cutting tool type. The developed empirical model also suggested that the best parameters setting to minimise Ra and VB are 5%, 58 m/min, 0.1 mm/rev for cutting fluid concentration, cutting speed and feed rate, respectively, using H13A tool. At this setting, the predicted surface roughness and tool wear were 0.48 and 30 µm, respectively. In the same vein, tool life and micro-hardness tests were performed at the suggested optimum cutting condition with different cutting speeds. A notable decrease in tool life (82.3%) was obtained when a higher cutting speed was used.

Investigation on Surface Integrity of STAVAX ESR AISI 420 Martensitic Stainless Steel by Cryogenically Treated Steel Balls with Low Plastic Burnishing Tool

2012 ◽  
Vol 504-506 ◽  
pp. 1347-1352
Author(s):  
Sivapraksam Thamizhmanii ◽  
K. Rajendran ◽  
Mohideen Rasool ◽  
Sulaiman Hassan
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Surface Integrity ◽  
Feed Rate ◽  
Martensitic Stainless Steel ◽  
Surface Hardness ◽  
Operating Parameters ◽  
Micro Hardness ◽  
Aisi 420 ◽  
Steel Balls

Low plasticity burnishing (LPB) is a new method of surface improvement, which raises the burnishing to the next level of sophistication. LPB can provide deep compression for improved surface characteristics. The study focuses on the surface roughness, micro-hardness and surface integrity aspects on soft AISI 420 STAVAX ESR martensitic stainless steel AISI 420 material. This material is pronounced as difficult to cut materials like titanium, Inconel 718 etc. The investigation of surface integrity was done on this materials in terms of operating parameters like sliding speed, feed rate and depth of penetration (DOP) identifying the predominant factors among the selected parameters. The steel balls used were cryogenically treated at sub zero temperature of -176 degrees. Sub-surface micro-hardness study were also done to asses the depth of compression altered zone, surface roughness and surface hardness. The process can be applied to critical components effectively as the LPB process has cycle time advantages and also low investment cost. This can be also realized by introducing on high speed machines. This process was studied by using cryogenically treated different ball diameters at various operating parameters. This also improved on concentricity of work material. More the depth of compression produced low surface roughness at low sliding speed, feed rate with larger ball diameter. The DOP also helps to improve on surface and sub-surface hardness and close roundness. There are limitations on DOP beyond which the surface deteriorated.

scholarly journals Optimisation of cutting fluid concentration and operating parameters based on RSM for turning Ti–6Al–4V

2021 ◽  
Author(s):  
Salah Gariani ◽  
Mahmoud Ahmed El-Sayed ◽  
Islam Shyha
Keyword(s):  
Surface Roughness ◽  
Tool Life ◽  
Feed Rate ◽  
Linear Models ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Cutting Fluid ◽  
Operating Parameters ◽  
Cutting Condition ◽  
Fluid Concentration

AbstractThe paper details experimental and optimisation results for the effect of cutting fluid concentration and operating parameters on the average surface roughness (Ra) and tool flank wear (VB) when flooded turning of Ti-6Al-4V using water-miscible vegetable oil-based cutting fluid. Cutting fluid concentration, cutting speed, feed rate, and cutting tool were the control variables. Response surface methodology (RSM) was employed to develop an experimental design and optimise Ra and VB using linear models. The study revealed that cutting fluid concentration has a little influence on Ra and VB performance, while Ra was strongly affected by feed rate and cutting tool type. The developed empirical model also suggested that the best parameters setting to minimise Ra and VB are 5%, 58 m/min and 0.1 mm/rev for cutting fluid concentration, cutting speed, and feed rate, respectively, using H13A tool. At this setting, the predicted surface roughness and tool wear were 0.48 and 30 μm, respectively. In the same vein, tool life and micro-hardness tests were performed at the suggested optimum cutting condition with different cutting speeds. A notable decrease in tool life (82.3%) was obtained when a higher cutting speed was used.

scholarly journals The Effect of a Surface Roughness on Load Carrying Capacity in Slide Journal Bearing Lubricated with Oil of Non-Newtonian Properties

2019 ◽  
Vol 49 (3) ◽  
pp. 497-526
Author(s):  
Andrzej Miszczak
Keyword(s):  
Surface Roughness ◽  
Journal Bearing ◽  
Height Function ◽  
Journal Bearings ◽  
Expected Value ◽  
Numerical Calculations ◽  
Operating Parameters ◽  
Load Carrying Capacity ◽  
Load Carrying ◽  
Gap Height

Abstract The Author presents the method that taking account an influence of surface roughness on both flow and operating parameters of a slide journal bearing in the paper. For this purpose, the expected value for the gap height function should be determined. The expected value is then the most probable value of the height of the lubrication gap. There are presented the results of analytical and numerical calculations of flow and operating parameters in slide journal bearings. Numerical calculations were performed using the finite difference method as well as own calculation procedures and the Mathcad 15 software.

scholarly journals Influence of Operating Parameters on Running-in Wear of EN-31 Steel

2016 ◽  
Vol 13 (1) ◽  
pp. 1-2
Author(s):  
M. Hanief ◽  
M. F. Wani
Keyword(s):  
Surface Roughness ◽  
Wear Rate ◽  
Least Square Method ◽  
Least Square ◽  
Coefficient Of Determination ◽  
Percentage Error ◽  
Model Parameters ◽  
Operating Parameters ◽  
Proposed Model ◽  
En 31

Abstract In this paper, effect of operating parameters (temperature, surface roughness and load) was investigated to determine the influence of each parameter on the wear rate. A mathematical model was developed to establish a functional relationship between the running-in wear rate and the operating parameters. The proposed model being non-linear, it was linearized by logarithmic transformation and the optimal values of model parameters were obtained by least square method. It was found that the surface roughness has significant effect on wear rate followed by load and temperature. The adequacy of the model was estimated by statistical methods (coefficient of determination (R2) and mean absolute percentage error (MAPE)) .

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