scholarly journals Study of Loading and Running Characteristic of Hydraulic Support in Underhand Mining Face

2017 ◽  
Vol 62 (1) ◽  
pp. 215-224 ◽  
Author(s):  
Jing-Yi Cheng ◽  
Yi-Dong Zhang ◽  
Liang Cheng ◽  
Ming Ji ◽  
Wei Gu ◽  
...  

Abstract According to complex geological conditions of working face E1108 in Xin-ji mine #2, loading and running characteristic of hydraulic support, influence of depression angle on mining pressure behaviors, as well as relation between advancing speed and the support loading were measured and analyzed. The results indicate that depression angle is inversely proportional to support resistance, in other words, larger depression angle area coincides with lower support resistance area. Moreover, support resistance is generally high when working face advancing speed is slow. Technologies for controlling hydraulic support stability such as improving advancing speed properly, controlling mining height and increasing support resistance are put forward based on research.

2018 ◽  
Vol 2018 ◽  
pp. 1-15 ◽  
Author(s):  
Ma Xingen ◽  
He Manchao ◽  
Wang Yajun ◽  
Zhang Yong ◽  
Zhang Jiabin ◽  
...  

The retracement channel roof cutting (RCRC) technology can change the overburden structure actively by cutting off the roof of channel along the direction of working face tendency and make use of the gangue collapsing from roof cutting range to fill the goaf and weaken the mining pressure during the retracement process of working face. In order to solve the problems of high stress in surrounding rock and serious deformation of retracement channel in Halagou coal mine, it is the first time that the pressure releasing test is carried out on the 12201 working face by the method of the directional presplitting roof cutting in retracement channel. First, according to statics theory and energy theory, the stress state of hydraulic support and roof deformation mechanism of retracement channel are analyzed. Then the roof cutting design of retracement channel is determined according to the geological conditions of 12201 working face, and the cutting effect is analyzed by numerical simulation. Finally, the field test is carried out on the 12201 working face to verify the effect of pressure releasing by roof cutting. The result shows that, with the roof cutting design including the roof cutting height being 8m and roof cutting angle being 45°, the roof subsidence of the 12201 working face retracement channel in Halagou mine is reduced to 132.5mm, and the hydraulic support resistance is maintained at 1361KN. And there is no hydraulic support crushed; the deformation of the retracement channel is also small; namely, the effect of roof cutting for pressure releasing is obvious.


2019 ◽  
Vol 2019 ◽  
pp. 1-19 ◽  
Author(s):  
Meng Zhang ◽  
Yidong Zhang ◽  
Ming Ji ◽  
Hongjun Guo ◽  
Haizhu Li

With the development of coal mining and the continuous expansion of mining intensity, large dip angle comprehensive mechanized coal mining as an important development direction and goal has become a worldwide research topic in the coal industry. The working face faces many production problems that need to be solved, such as the large-angle downhill mining, the large-angle uphill mining, and other complicated geological conditions (such as skew, anticline, and fault). In view of the above problems, with the specific conditions of Xinji No. 2 Mine, through the physical similarity simulation, the research on the roof movement law of the fully mechanized mining face under the mining conditions of large dip angle (depression angle and elevation angle are more than 40° and 20°, respectively) is studied. The distribution law of abutment pressure, movement law, and distribution range of water-conducting fracture zone after mining are emphasized. Meanwhile, the paper analyzes and compares the related mining pressure law of inclined longwall fully mechanized mining face under general conditions, forming a systematic, comprehensive, and scientific understanding of the law of mining pressure under such conditions. This achievement is of great significance to the prevention and control of water, support design, safety production, environmental improvement, improvement of enterprise efficiency, and advancement of coal science and technology.


2011 ◽  
Vol 101-102 ◽  
pp. 1105-1108 ◽  
Author(s):  
Wei Zhang ◽  
Dong Sheng Zhang ◽  
Yong Shu Zhao

Under the condition of large inclined angle, the stability control of hydraulic support was always the challenge for the fully-mechanized mining in large inclined coal seams. Based on the specific geological conditions of 509 coalface with large inclined and high mining in Gaozhuang mine, the model of hydraulic support had been drawn by using SolidWorks software, and the inclination mechanical model of hydraulic support had been established to analyze its inclination stability along coalface. The calculation result shows that when the maximum inclination angle is 31° and the underhand angle is 10°, the minimum support resistance needed to keep the hydraulic support not dumping is 283.59 kN. Meanwhile, the critical support resistance required for the hydraulic support not to dump in inclination direction increases approximately linearly along with the increase of coalface mining height; under the same mining height condition, the critical support resistance increases along with the increase of the inclined angle. Therefore, the selection of the mining height and inclined angle of the coal seam must be considered at the beginning of the hydraulic support design.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Feng Ju ◽  
Meng Xiao ◽  
Zequan He ◽  
Pai Ning ◽  
Peng Huang

Ultra-thick hard sandstone roofs present high thickness, poor delamination, and wide caving range. The strata pressure of the working face during actual mining increases, having a significant influence on the safe mining of the working face. Especially, in the mining areas of western China, the fully mechanized mining faces with high mining height and high-strength mining are more prominent. Understanding the fractures and stress evolution characteristics of the ultra-thick hard sandstone roof during actual mining is of high significance to control the dynamic pressure on the working face. In this paper, the typical ultra-thick hard sandstone roof of the Xiaojihan coal mine was taken as an example. The structural and chemical composition characteristics were analyzed. Besides, the fracture characteristics of ultra-thick hard roof during the working face mining were analyzed. Moreover, the fracture structure consistency was verified through physical simulation and a field measurement method. Finally, the stress evolution laws in the ultra-thick hard sandstone roof fracture were studied through numerical simulation. The findings demonstrated that (1) the ultra-thick hard sandstone roof was composed of inlaid coarse minerals, which had compact structure, while the Protodyakonov hardness reached up to 3.07; (2) under the high-strength mining condition of fully mechanized mining face with large mining height, the ultra-thick hard sandstone roof had the characteristics of brittle fracture, with a caving span of 12 m; (3) under the high-strength mining condition of fully mechanized mining face with large mining height, the ultra-thick hard sandstone roof followed the stress evolution laws that were more sensitive to the neighboring goaf. Therefore, it was necessary to reduce the fracture span or layering of ultra-thick hard sandstone roof through the manual intervention method adoption or increase either the strength of coal pillar or supporting body, to resist the impact generated during ultra-thick hard sandstone roof fracture.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Yalong Li ◽  
Mohanad Ahmed Almalki ◽  
Cheng Li

Abstract For the comprehensive mechanised coal mining technology, the support design of the main withdrawal passage in the working face is an important link to achieve high yield and efficiency. Due to the impact of mining, the roof movement of the withdrawal passage is obvious, the displacement of the coal body will increase significantly, and it is easy to cause roof caving and serious lamination problems, and even lead to collapse accidents, which will affect the normal production of the mine. In this paper, the mining pressure development law of the main withdrawal passage support under the influence of dynamic pressure is designed, the most favourable roof failure form of the withdrawal passage is determined, and the action mechanism and applicable conditions of different mining pressure control measures are studied. The pressure appearance and stress distribution in the final mining stage of fully mechanised coal face are studied by numerical simulation. The deformation and failure characteristics and control measures of roof overburden in the last mining stage of fully mechanised coal face are analysed theoretically. Due to the fact that periodic pressure should be avoided as far as possible after the full-mechanised mining face is connected with the retracement passage, some auxiliary measures such as mining height control and forced roof blasting are put forward on this basis. The relative parameters of the main supporting forms are calculated. The main retracement of a fully mechanised working face in a coal mine channel is put forward to spread the surrounding rock grouting reinforcement, reinforcing roof, and help support and improve the bolt anchoring force, the main design retracement retracement channels in the channel near the return air along the trough for supporting reinforcing surrounding rock control optimisation measures, such as through the numerical simulation analysis, the optimisation measures for coal mine fully mechanised working face of surrounding rock is feasible. Numerical simulation results also show that the surrounding rock control of fully mechanised working face of coal mine design improvements, its main retreat channel under the roof subsidence, cribbing shrank significantly lower, and closer, to better control the deformation of surrounding rock, achieved significant effect, to ensure the safety of coal mine main retracement channel of fully mechanised working face support.


Minerals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1405
Author(s):  
Kaige Zheng ◽  
Yu Liu ◽  
Tong Zhang ◽  
Jingzhong Zhu

Fully mechanized top-coal caving mining with high mining height, hard roofs and strong mining pressure are popular in the Shendong mining area, China. The occurrence of dynamic disasters, such as rock burst, coal and gas outburst, mine earthquakes and goaf hurricanes during the coal exploitation process under hard roof conditions, pose a threat to the safe production of mines. In this study, the characteristics of overburden fracture in fully mechanized top-coal caving with a hard roof and high mining height are studied, and the technology of advanced weakening by hard roof staged fracturing was proposed. The results show that the hard roof strata collapse in the form of large “cantilever beams”, and it is easy to release huge impact kinetic energy, forming impact disasters. After the implementation of advanced hydraulic fracturing, the periodic weighting length decreases by 32.16%, and the length of overhang is reasonably and effectively controlled. Ellipsoidal fracture networks in the mining direction of the vertical working face, horizontal fracture networks perpendicular to the direction of the working face, and near-linear fracture planes dominated by vertical fractures were observed, with the accumulated energy greatly reduced. The effectiveness of innovation technology is validated, and stress transfer, dissipation and dynamic roof disasters were effectively controlled.


2011 ◽  
Vol 328-330 ◽  
pp. 1671-1674
Author(s):  
Ying Ma ◽  
Sheng Zhong

Using unified model and theory of rock pressure, the problems, such as caving of stope roof with large mining height and destruction of support, strata movement and surface subsidence, are unified analyzed and researched. The results show that: pressure shell is dynamic shell, which moves forward with the propulsion of working face; with the increase of mining height on the face, the height of fracture zone in coal seam increases, not continuously, but jumpily; with the increase of mining height, support load rises, but the degree of this rise decreases gradually, increased degree of immediate roof weight should be greater than that of given deformation pressure. The results provide necessary basis for reliability of hydraulic support on the working face with large mining height and safety work in the underground.


2012 ◽  
Vol 524-527 ◽  
pp. 466-470
Author(s):  
Jun Ling Hou ◽  
Yan Sun

Based on the geological conditions and specific mining technology conditions of the 11014 mining face of Panbei mine in HuaiNan mining group ,using the FLAC3D software, simulate the stress distribution rule and disruption field distribution rule of surrounding rock of Fully-Mechanized face enhancing the upper limit for coal mining along the tendency and trend of coal seam by different mining speed of 6 m/d, 4 m/d and 2 m/d. draw the conclusion that enhancing the mining speed can alleviate the pressure of the working face ,improve the working face mechanical environment,and reduce the extent of the failure field.It provides the theory basis and reference for Fully-Mechanized face enhancing the upper limit for coal mining under similar conditions.


2020 ◽  
Vol 10 (16) ◽  
pp. 5408
Author(s):  
Dengfeng Yang ◽  
Yongjun Zhang ◽  
Zhonghui Chen

Roof sliding and instability along the coal wall usually occur in the working face at large mining heights during the process of the first weighting, which causes roof cutting and support crushing. A mechanical model consists of the main roof, immediate roof, and support based on the nonlinear characteristics of the failure and instability of the immediate roof under the abutment pressure, which we constructed to study the step sinking of the main roof, as well as to assign the reasonable value of the support resistance during the first weighting. The instability mechanism of the system was studied by the catastrophe theory and the principle of energy conservation. A conclusion was drawn that the combined cantilever beam structure for the immediate roof will form with the increase of the mining height, and the instability of the immediate roof causes the catastrophic instability of the system. The system instability was found to be related to the stiffness ratio K, material parameters, the load Q, and the first weighting interval of the main roof by analyzing the necessary and sufficient conditions for system instability. The influence degree of each parameter on the stiffness ratio K was as follows: elastic modulus E > support stiffness k1 > cross-section area a > immediate roof thickness H. The calculation equations of support resistance and subsidence of roof step were obtained. The method of judging the roof instability using catastrophe theory was proved as reasonable on the basis of the monitoring example of no. 12401 working face in Shendong mining area, China. On this basis, a reasonable value of support resistance was further calculated, and the working face was maintained safely when the support resistance exceeded 19,232 kN.


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