Modeling of Shear Rheological Behavior of Uncured Rubber Melt

2020 ◽  
Vol 30 (1) ◽  
pp. 130-137
Author(s):  
Hengxiao Yang ◽  
Qimian Mo ◽  
Hengyu Lu ◽  
Shixun Zhang ◽  
Wei Cao ◽  
...  

AbstractTo describe uncured rubber melt flow, a modified Phan–Thien–Tanner (PTT) model was proposed to characterize the rheological behavior and a viscoelastic one-dimensional flow theory was established in terms of incompressible fluid. The corresponding numerical method was constructed to determine the solution. Rotational rheological experiments were conducted to validate the proposed model. The influence of the parameters in the constitutive model was investigated by comparing the calculated and experimental viscosity to determine the most suitable parameters. The uncured rubber viscosity was 3–4 orders larger than that of plastic and did not have a visible Newtonian region. Compared with the Cross-Williams-Landel-Ferry (Cross-WLF) and original PTT models, the modified PTT model can describe the rheological characteristics in the entire shear-rate region if the parameters are set correctly.

2018 ◽  
Vol 1 (1) ◽  
Author(s):  
Wei Cao ◽  
Yaqiang Shen ◽  
Shixun Zhang ◽  
Tao Wang ◽  
Yakun Wu ◽  
...  

To overcome the weakness of conventional models in describing compressing flow especially in start and end stages the shear rate derivative was added to the right side of PTT constitutive equation. The ability of describing the well-known ‘shear shinning’ and ‘stretch harden’ phenomena was first illustrated by theoretical analysis. Then the governing equations for compressing flow were established in terms of incompressible and isothermal fluid, and the numerical method was constructed to discretize the equations and get the compressing flow solutions. The experiments with four melt temperatures were conducted and the corresponding simulations were performed. The better agreements with experimental data indicates the modified PPT model is superior to the original PTT model in prediction of compressing flow. In addition, the proposed model is also validated with low and high compressing speed experiments.


Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1393
Author(s):  
Xiaochang Duan ◽  
Hongwei Yuan ◽  
Wei Tang ◽  
Jingjing He ◽  
Xuefei Guan

This study develops a general temperature-dependent stress–strain constitutive model for polymer-bonded composite materials, allowing for the prediction of deformation behaviors under tension and compression in the testing temperature range. Laboratory testing of the material specimens in uniaxial tension and compression at multiple temperatures ranging from −40 ∘C to 75 ∘C is performed. The testing data reveal that the stress–strain response can be divided into two general regimes, namely, a short elastic part followed by the plastic part; therefore, the Ramberg–Osgood relationship is proposed to build the stress–strain constitutive model at a single temperature. By correlating the model parameters with the corresponding temperature using a response surface, a general temperature-dependent stress–strain constitutive model is established. The effectiveness and accuracy of the proposed model are validated using several independent sets of testing data and third-party data. The performance of the proposed model is compared with an existing reference model. The validation and comparison results show that the proposed model has a lower number of parameters and yields smaller relative errors. The proposed constitutive model is further implemented as a user material routine in a finite element package. A simple structural example using the developed user material is presented and its accuracy is verified.


2015 ◽  
Vol 1089 ◽  
pp. 37-41
Author(s):  
Jiang Wang ◽  
Sheng Li Guo ◽  
Sheng Pu Liu ◽  
Cheng Liu ◽  
Qi Fei Zheng

The hot deformation behavior of SiC/6168Al composite was studied by means of hot compression tests in the temperature range of 300-450 °C and strain rate range of 0.01-10 s-1. The constitutive model was developed to predict the stress-strain curves of this composite during hot deformation. This model was established by considering the effect of the strain on material constants calculated by using the Zenter-Hollomon parameter in the hyperbolic Arrhenius-type equation. It was found that the relationship of n, α, Q, lnA and ε could be expressed by a five-order polynomial. The stress-strain curves obtained by this model showed a good agreement with experimental results. The proposed model can accurately describe the hot flow behavior of SiC/6168Al composite, and can be used to numerically analyze the hot forming processes.


2021 ◽  
pp. 108128652110258
Author(s):  
Yi-Ying Feng ◽  
Xiao-Jun Yang ◽  
Jian-Gen Liu ◽  
Zhan-Qing Chen

The general fractional operator shows its great predominance in the construction of constitutive model owing to its agility in choosing the embedded parameters. A generalized fractional viscoelastic–plastic constitutive model with the sense of the k-Hilfer–Prabhakar ( k-H-P) fractional operator, which has the character recovering the known classical models from the proposed model, is established in this article. In order to describe the damage in the creep process, a time-varying elastic element [Formula: see text] is used in the proposed model with better representation of accelerated creep stage. According to the theory of the kinematics of deformation and the Laplace transform, the creep constitutive equation and the strain of the modified model are established and obtained. The validity and rationality of the proposed model are identified by fitting with the experimental data. Finally, the influences of the fractional derivative order [Formula: see text] and parameter k on the creep process are investigated through the sensitivity analyses with two- and three-dimensional plots.


2011 ◽  
Vol 233-235 ◽  
pp. 1998-2001 ◽  
Author(s):  
Ming Zhao ◽  
Xiao Zhong Lu ◽  
Kai Gu ◽  
Xiao Min Sun ◽  
Chang Qing Ji

The rheological behavior of PA6/montmorillonite(MMT) by reactive extrusion was investigated using cone-and-plate rheometer. The experimental results indicated that PA6/MMT exhibited shear-thinning behavior. The shear stress of both neat PA6 and PA6/MMT increased with the increase in the shear rate. The reduction of the viscous activation energy with the increase of shear stress reflected PA6/MMT can be processed over a wider temperature.


Author(s):  
Benedict Rothammer ◽  
Max Marian ◽  
Florian Rummel ◽  
Stefan Schroeder ◽  
Maximilian Uhler ◽  
...  

Author(s):  
Yueqiong Wu ◽  
Zhongyang Luo ◽  
Hong Yin ◽  
Tao Wang

Since the surfactant can form rod-like micelles or even cross-link structures, viscoelastic surfactant (VES) fluid has unique rheological characteristics. The demerits of VES fluids have been proven after being applied as the fracturing fluid for several years. However, the fluid has high fluid loss and a low viscosity at high temperature, which limits the application to hydraulic fracturing. This paper focuses on the VES fluid mixed with nanoparticles which should be an effective way to maintain the viscosity at high temperature and high shear rate. The experiments were based on preparation of uniform and stable nanocolloids, which utilize Microfluidizer high shear fluid processor. Dynamic light scattering and microscopic methods are employed to investigate the stability and micro-structure of the VES fluid. The effects of temperature, shear rate and volume fraction of the nanoparticles on rheology of VES were studied. The SiO2 nanoparticles could significantly improve the rheological performance of VES fluid, although the rheological performance at the temperature over 90 °C needs to be enhanced. The mechanisms of interactions between nanoparticles and micelles are also discussed later in the paper. At the end, the potential of VES fluid mixed with nanoparticles during application in fracturing process was discussed.


2016 ◽  
Vol 67 ◽  
pp. 03050
Author(s):  
Min Yang ◽  
Zhuo-cheng Ou ◽  
Zhuo-ping Duan ◽  
Feng-lei Huang

2012 ◽  
Vol 23 (10) ◽  
pp. 1143-1160 ◽  
Author(s):  
Walid Khalil ◽  
Alain Mikolajczak ◽  
Céline Bouby ◽  
Tarak Ben Zineb

In this article, we propose a finite element numerical tool adapted to a Fe-based shape memory alloy structural analysis, based on a developed constitutive model that describes the effect of phase transformation, plastic sliding, and their interactions on the thermomechanical behavior. This model was derived from an assumed expression of the Gibbs free energy taking into account nonlinear interaction quantities related to inter- and intragranular incompatibilities as well as mechanical and chemical quantities. Two scalar internal variables were considered to describe the phase transformation and plastic sliding effects. The hysteretic and specific behavior patterns of Fe-based shape memory alloy during reverse transformation were studied by assuming a dissipation expression. The proposed model effectively describes the complex thermomechanical loading paths. The numerical tool derived from the implicit resolution of the nonlinear partial derivative constitutive equations was implemented into the Abaqus® finite element code via the User MATerial (UMAT) subroutine. After tests to verify the model for homogeneous and heterogeneous thermomechanical loadings, an example of Fe-based shape memory alloy application was studied, which corresponds to a tightening system made up of fishplates for crane rails. The results we obtained were compared to experimental ones.


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