Rheological studies of uncured epoxy–organoclay nanocomposite coatings
AbstractWe investigated the influence of loading two different types of organoclay on the linear viscoelastic properties of an uncured epoxy nanocomposite coating. Meanwhile, the effect of sonication in the dispersion process on the characteristics of nanocomposite has been studied. To achieve fully dispersed structures of clay-epoxy, we applied high shear mixing and high-intensity ultrasound during the synthesis of clay-epoxy nanocomposites.The flow properties of the compositions with clay loadings more than 4 wt% of low CEC quaternary ammonium modified clay, as analyzed by rheomechanical spectroscopy (RMS), showed a solid-like behavior. While the neat resin system exhibited Newtonian flow, some nanodispersed coatings exhibited pseudo plastic flow behavior, typical of polymeric fluids such as gels and pastes. With varying the type of the clay the resultant coatings exhibited a storage modulus ranging from 0.01 to over 400 Pa and a loss modulus ranging from 4 to over 200 Pa. Moreover, the complex viscosity was ranging from 12 to 1100 Pas as the clay loading increased from 0 to 8wt %. The strong increase in modulus of one type of the clays was due to the mainly intercalated and dispersed silicate platelets. The increase rate in storage modulus of these compositions decreased at higher organoclay loadings and was not linear. These results can lead to the prediction of film formation properties and application conditions of these nanocomposite coatings