scholarly journals Breakage Characteristics of Granulated Food Products for Prediction of Attrition during Lean-Phase Pneumatic Conveying

2016 ◽  
Vol 12 (9) ◽  
pp. 835-850 ◽  
Author(s):  
Benjamin A. Kotzur ◽  
Michael S. A. Bradley ◽  
Robert J. Berry ◽  
Richard J. Farnish

Abstract Pneumatic conveying is utilised in a variety of industries to convey food products exhibiting diverse handling characteristics. Attrition of particles caused by this conveying process can result in a number of undesirable outcomes such as loss in product quality or issues in subsequent handling processes. The ability to predict the breakage behaviour of particulate materials is desirable in both new system design and resolving issues in existing plants. This work considers two different particulate materials (Salt and Golden Breadcrumbs) across a range of particle sizes, and quantifies their breakage behaviour under varying impact conditions. Narrow size fractions of each material were degraded; material retained on 250 µm and 355 µm sieves for Salt, and 500 µm, 710 µm and 1,000 µm sieves for Golden Breadcrumbs. Velocity was found to be the most influential factor with respect to particle attrition. The results from the narrow size fraction tests were superimposed to form a simulated full size distribution breakage behaviour, which was then compared to the experimentally determined behaviour. A good agreement was found, however the proportion of material predicted for size fractions smaller than 355 µm for Golden Breadcrumbs and 180 µm for Salt was under-predicted. Recommendations for increasing accuracy of the prediction method are given.

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Haim Kalman

AbstractAny scientific behavior is best represented by nondimensional numbers. However, in many cases, for pneumatic conveying systems, dimensional equations are developed and used. In some cases, many of the nondimensional equations include Reynolds (Re) and Froude (Fr) numbers; they are usually defined for a limited range of materials and operating conditions. This study demonstrates that most of the relevant flow types, whether in horizontal or vertical pipes, can be better described by Re and Archimedes (Ar) numbers. Ar can also be used in hydraulic conveying systems. This paper presents many threshold velocities that are accurately defined by Re as a simple power function of Ar. Many particulate materials are considered by Ar, thereby linking them to a common behavior. Using various threshold velocities, a flow regime chart for horizontal conveying is presented in this paper.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Ataallah Bahrami ◽  
Fatemeh Kazemi ◽  
Mirsaleh Mirmohammadi ◽  
Yousef Ghorbani ◽  
Saghar Farajzadeh

AbstractGilsonite has a wide variety of applications in the industry, including the manufacture of electrodes, paints and resins, as well as the production of asphalt and roof-waterproofing material. Gilsonite ash is a determining parameter for its application in some industries (e.g., gilsonite with ash content < 5% used as an additive in drilling fluids, resins). Due to the shortage of high grade (low ash) gilsonite reserves, the aim of this study is to develop a processing flowsheet for the production of ultra-low-ash gilsonite (< 5%), based on process mineralogy studies and processing tests. For this purpose, mineralogical studies and flotation tests have been performed on a sample of gilsonite with an average ash content of 15%. According to mineralogical studies, carbonates and clay minerals are the main associated impurities (more than 90 vol.%). Furthermore, sulfur was observed in two forms of mineral (pyrite and marcasite) and organic in the structure of gilsonite. Most of these impurities are interlocked with gilsonite in size fractions smaller than 105 µm. The size fraction of + 105 − 420 µm has a higher pure gilsonite (approximately 90%) than other size fractions. By specifying the gangue minerals with gilsonite and the manner and extent of their interlocking with gilsonite, + 75 − 420 µm size fraction selected to perform flotation tests. Flotation tests were performed using different reagents including collector (Gas oil, Kerosene and Pine oil), frother (MIBC) and depressant (sodium silicate, tannic acid, sulfuric acid and sodium cyanide) in different dosages. Based on the results, the use of kerosene collector, MIBC frother and a mixture of sodium silicate, tannic acid, sulfuric acid and sodium cyanide depressant had the most favorable results in gilsonite flotation in the rougher stage. Cleaner and recleaner flotation stages for the rougher flotation concentrate resulted in a product with an ash content of 4.89%. Due to the interlocking of gilsonite with impurities in size fractions − 105 µm, it is better to re-grinding the concentrate of the rougher stage beforehand flotation in the cleaner and recleaner stages. Finally, based on the results of mineralogical studies and processing tests, a processing flowsheet including crushing and initial granulation of gilsonite, flotation in rougher, cleaner and recleaner stages has been proposed to produce gilsonite concentrate with < 5% ash content.


Soil Research ◽  
1986 ◽  
Vol 24 (2) ◽  
pp. 293 ◽  
Author(s):  
RC Dalal ◽  
RJ Mayer

Distribution of soil organic carbon in sand-, silt- and clay-size fractions during cultivation for periods ranging from 20 to 70 years was studied in six major soils used for cereal cropping in southern Queensland. Particle-size fractions were obtained by dispersion in water using cation exchange resin, sieving and sedimentation. In the soils' virgin state no single particle-size fraction was found to be consistently enriched as compared to the whole soil in organic C in all six soils, although the largest proportion (48%) of organic C was in the clay-size fraction; silt and sand-size fractions contained remaining organic C in equal amounts. Upon cultivation, the amounts of organic C declined from all particle-size fractions in most soils, although the loss rates differed considerably among different fractions and from the whole soil. The proportion of the sand-size fraction declined rapidly (from 26% to 12% overall), whereas that of the clay-size fraction increased from 48% to 61% overall. The proportion of silt-size organic C was least affected by cultivation in most soils. It was inferred, therefore, that the sand-size organic matter is rapidly lost from soil, through mineralization as well as disintegration into silt-size and clay-size fractions, and that the clay fraction provides protection for the soil organic matter against microbial and enzymic degradation.


2017 ◽  
Vol 17 (6) ◽  
pp. 4251-4263 ◽  
Author(s):  
Andrew D. Venter ◽  
Pieter G. van Zyl ◽  
Johan P. Beukes ◽  
Micky Josipovic ◽  
Johan Hendriks ◽  
...  

Abstract. Atmospheric trace metals can cause a variety of health-related and environmental problems. Only a few studies on atmospheric trace metal concentrations have been conducted in South Africa. Therefore the aim of this study was to determine trace metal concentrations in aerosols collected at a regional background site, i.e. Welgegund, South Africa. PM1, PM1–2. 5 and PM2. 5–10 samples were collected for 13 months, and 31 atmospheric trace metal species were detected. Atmospheric iron (Fe) had the highest concentrations in all three size fractions, while calcium (Ca) was the second-most-abundant species. Chromium (Cr) and sodium (Na) concentrations were the third- and fourth-most-abundant species, respectively. The concentrations of the trace metal species in all three size ranges were similar, with the exception of Fe, which had higher concentrations in the PM1 size fraction. With the exception of titanium (Ti), aluminium (Al) and manganese (Mg), 70 % or more of the trace metal species detected were in the smaller size fractions, which indicated the influence of industrial activities. However, the large influence of wind-blown dust was reflected by 30 % or more of trace metals being present in the PM2. 5–10 size fraction. Comparison of trace metals determined at Welgegund to those in the western Bushveld Igneous Complex indicated that at both locations similar species were observed, with Fe being the most abundant. However, concentrations of these trace metal species were significantly higher in the western Bushveld Igneous Complex. Fe concentrations at the Vaal Triangle were similar to levels thereof at Welgegund, while concentrations of species associated with pyrometallurgical smelting were lower. Annual average Ni was 4 times higher, and annual average As was marginally higher than their respective European standard values, which could be attributed to regional influence of pyrometallurgical industries in the western Bushveld Igneous Complex. All three size fractions indicated elevated trace metal concentrations coinciding with the end of the dry season, which could partially be attributed to decreased wet removal and increases in wind generation of particulates. Principal component factor analysis (PCFA) revealed four meaningful factors in the PM1 size fraction, i.e. crustal, pyrometallurgical-related and Au slimes dams. No meaningful factors were determined for the PM1–2. 5 and PM2. 5–10 size fractions, which was attributed to the large influence of wind-blown dust on atmospheric trace metals determined at Welgegund. Pollution roses confirmed the influence of wind-blown dust on trace metal concentrations measured at Welgegund, while the impact of industrial activities was also substantiated.


2020 ◽  
Author(s):  
Vasco Elbrecht ◽  
Sarah J. Bourlat ◽  
Thomas Hörren ◽  
Angie Lindner ◽  
Adriana Mordente ◽  
...  

AbstractSmall and rare specimens can remain undetected when metabarcoding bulk samples with a high size heterogeneity of specimens. This is especially critical for malaise trap samples, where most of the biodiversity is often contributed by small specimens. How to size sort and in which proportions to pool these samples has not been widely explored. We set out to find a size sorting strategy that maximizes taxonomic recovery but remains highly scalable and time efficient.Three 3 malaise trap samples where size sorted into 4 size classes using dry sieving. Each fraction was homogenized and lysed. The corresponding lysates were pooled to simulate samples never sorted, pooled in equal proportions and in 4 different proportions favoring the small size fractions. DNA from the pooled fractions as well as the individual size classes were extracted and metabarcoded using the FwhF2 and Fol-degen-rev primer set. Additionally wet sieving strategies were explored.The small size fractions harbored the highest diversity, and were best represented when pooling in favor of small specimens. Not size sorting a sample leads to a 45-77% decrease in taxon recovery compared to size sorted samples. A size separation into only 2 fractions (below 4 mm and above) can already double taxon recovery compared to not sorting. However, increasing the sequencing depth 3-4 fold can also increase taxon recovery to comparable levels, but remains biased toward biomass rich taxa in the sample.We demonstrate that size fractionizing bulk malaise samples can increase taxon recovery. The most practical approach is wet sieving into two size fractions, and proportional pooling of the lysates in favor of the small size fraction (80-90% volume). However, in large projects with time constraints, increasing sequencing depth can also be an alternative solution.


2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Alexander V. Malm ◽  
Jason C. W. Corbett

Abstract Dynamic Light Scattering (DLS) is a ubiquitous and non-invasive measurement for the characterization of nano- and micro-scale particles in dispersion. The sixth power relationship between scattered intensity and particle radius is simultaneously a primary advantage whilst rendering the technique sensitive to unwanted size fractions from unclean lab-ware, dust and aggregated & dynamically aggregating sample, for example. This can make sample preparation iterative, challenging and time consuming and often requires the use of data filtering methods that leave an inaccurate estimate of the steady state size fraction and may provide no knowledge to the user of the presence of the transient fractions. A revolutionary new approach to DLS measurement and data analysis is presented whereby the statistical variance of a series of individually analysed, extremely short sub-measurements is used to classify data as steady-state or transient. Crucially, all sub-measurements are reported, and no data are rejected, providing a precise and accurate measurement of both the steady state and transient size fractions. We demonstrate that this approach deals intrinsically and seamlessly with the transition from a stable dispersion to the partially- and fully-aggregated cases and results in an attendant improvement in DLS precision due to the shorter sub measurement length and the classification process used.


2010 ◽  
Vol 13 (2) ◽  
pp. 175-181 ◽  
Author(s):  
Tamir Brosh ◽  
Haim Kalman ◽  
Avi Levy

2015 ◽  
Vol 22 (02) ◽  
pp. 1550018 ◽  
Author(s):  
PING HE ◽  
XIUMIN JIANG ◽  
JIANG WU ◽  
WEIGUO PAN ◽  
JIANXING REN

Recent research has shown that fly ash may catalyze the oxidation of elemental mercury and facilitate its removal. However, the nature of mercury-fly ash interaction is still unknown, and the mechanism of mercury retention in fly ash needs to be investigated more thoroughly. In this work, a fly ash from a coal-fired power plant is used to characterize the inorganic and organic constituents and then evaluate its mercury retention capacities. The as-received fly ash sample is mechanically sieved to obtain five size fractions. Their characteristics are examined by loss on ignition (LOI), scanning electron microscope (SEM), energy dispersive X-ray detector (EDX), X-ray diffraction (XRD), and Raman spectra. The results show that the unburned carbon (UBC) content and UBC structural ordering decrease with a decreasing particle size for the five ashes. The morphologies of different size fractions of as-received fly ash change from the glass microspheres to irregular shapes as the particle size increases, but there is no correlation between particle size and mineralogical compositions in each size fraction. The adsorption experimental studies show that the mercury-retention capacity of fly ash depends on the particle size, UBC, and the type of inorganic constituents. Mercury retention of the types of sp2 carbon is similar to that of sp3 carbon.


Clay Minerals ◽  
1992 ◽  
Vol 27 (1) ◽  
pp. 47-55 ◽  
Author(s):  
M. Hardy

AbstractAn XRD method for measurement of quartz content using ZnO as the internal standard was tested on different particle sizes between 0 and 20 µm. Calibration curves showed a good correlation coefficient for particle-size fractions up to 20 µm; the slope increased for the fractions from 0·7 to 5 µm and was relatively constant for coarser particle sizes. Fine quartz fractions were etched with hydrofluoric acid to remove the surface layer damaged during dry grinding. The use of such etched quartz increased the slopes of the calibration curves for small particle-size fractions and approximated the natural fine quartz fraction much better than the original dry-ground material. The mean of six measurements gave good accuracy provided that the slope of the calibration curve was adjusted for the particular particle-size fraction. This method was used on 0–2 µm, 0–0·2µm and 0·2–2 µm fractions of French silty soils and the results are in agreement with the data from chemical analysis and with the mineralogical interpretation.


2020 ◽  
Author(s):  
Ni Tang ◽  
Nina Siebers ◽  
Erwin Klumpp

&lt;p&gt;Nanosized mineral particles and organic matter (&lt;100 nm) ,as well as their associations, belong to the most important ingredients for the formation of the soil aggregate structure being a hierarchically organized system. Colloids (&lt; 220 nm) including nanoparticles can be occluded as primary building units of soil aggregates. Nevertheless, a large proportion of these colloids is mobile and presents in the solution phase (as &amp;#8220;free&amp;#8221;) within the soil matrix. However, the differences between &amp;#8220;free&amp;#8221; and occluded colloids remain unclear.&lt;/p&gt;&lt;p&gt;Here, both occluded and free colloids were isolated from soil samples of an arable field with different clay contents (19% and 34%) using wet sieving and centrifugation. The release of occluded colloids from soil macroaggregates (&gt;250 &amp;#181;m) was carried out with ultrasonic treatment at 1000 J mL&lt;sup&gt;-1&lt;/sup&gt;. The free and occluded colloidal fractions were then characterized for their size-resolved elemental composition using flow field-flow fractionation inductively coupled plasma mass spectrometry and organic carbon detector (FFF-ICP-MS/OCD). In addition, selected samples were also subjected to transmission electron microscopy as well as pyrolysis field ionization mass spectrometry (Py-FIMS).&lt;/p&gt;&lt;p&gt;Both, free and occluded colloids were composed of three size fractions: nanoparticles &lt;20 nm, medium-sized nanoparticles (20 nm&amp;#8211;60 nm), and, fine colloids (60 nm&amp;#8211;220 nm). The fine colloid fraction was the dominant size fraction in both free and occluded colloids, which mainly consist of organic carbon, Al, Si, and Fe, probably present as phyllosilicates and associations of Fe- and Al- (hydr)oxides and organic matter. However, the organic matter contents for all three size fractions were higher for the occluded colloids than for the free ones. The role of OM concentration and composition in these colloids will be discussed in the paper.&lt;/p&gt;


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