Effect of adding rare-earth cerium on the microstructure and acid rain corrosion resistance of the ADC12 alloy

Author(s):  
LiJie Zhang ◽  
Hong Yan ◽  
YongCheng Zou ◽  
BaoBiao Yu ◽  
Zhi Hu

Abstract The effect of adding cerium on the microstructure and acid rain corrosion resistance of the AlSi11Cu3 alloy was investigated by means of optical microscopy, scanning electron microscopy, and energy dispersive spectroscopy. The AlSi11Cu3 alloy was doped with varying stoichiometries of cerium to generate AlSi11Cu3-xCe, where x = 0, 0.5, 1.0, and 1.5 wt.%. The results show that the α-Al, eutectic Si, and β-Al5FeSi phases in the AlSi11Cu3-1.0Ce alloy are significantly refined. Electrochemical tests demonstrated an increase in the self-corrosion potential value of the AlSi11Cu3-1.0Ce alloy from –670 mV to –628 mV relative to the untreated alloy. In addition, the AlSi11Cu3-1.0Ce alloy has the lowest corrosion current density (8.4 μA × cm–2). Immersion corrosion testing on the AlSi11Cu3-1.0Ce alloy revealed a corrosion rate of 0.71 mg × cm–2 × d–1, constituting a 72% reduction in the corrosion rate compared to the untreated alloy. These results indicate that the AlSi11Cu3-1.0Ce alloy has a high resistance to acid rain corrosion, which is the result of a refinement of the cathode phases.

2012 ◽  
Vol 557-559 ◽  
pp. 1857-1860
Author(s):  
Hui Cheng Yu ◽  
Xiao Xiao Huang ◽  
Yi Chun Wei ◽  
Dong Ping Wei

To improve the corrosion resistance of Al alloy, diethylamine (DEA) was added into the sealing solutions. The electrochemical behavior of sealing coatings formed in different concentrations of diethylamine (DEA) was investigated by means of polarization curves and electrochemical impedance spectroscopy (EIS). Compared with the coatings with D. I. water and the bare aluminum alloy, the polarization curves show that the sealing coatings formed in 3.0 – 5.0 ml.L-1 diethylamine (DEA) solutions have more positive corrosion potential (Ecorr) and pitting corrosion potential (Epit), and lower corrosion current density (icorr). Electrochemical parameters of EIS indicate that the sealing coatings have higher corrosion resistance. The electrochemical tests present that the prepared sealing coatings have better corrosion resistance.


2015 ◽  
Vol 61 (2) ◽  
pp. 117-120
Author(s):  
Costin Coman ◽  
◽  
Raluca Monica Comăneanu ◽  
Violeta Hâncu ◽  
Horia Mihail Barbu ◽  
...  

Objectives. In this study we evaluated corrosion resistance of three types of metal alloys (two NiCr and one CoCr). Methods. Samples (coded A, B, C) of circular shape, with dimensions 13 x 1.5 mm, sanded and polished, were introduced in Fusayama Meyer artificial saliva at pH 5.2 and 37 ± 0.5°C and tested in terms of corrosion resistance with a potentiostat/galvanostat (model 4000 PARSTAT, Princeton Applied Research). Results. Open circuit potential EOC [mV] ranged between 21.316 and 5.75. Corrosion potential Ecor [mV] was between -73.536 and -395.662, and the corrosion current density icor [A/cm2] was between 1.237 x 10-6 and 905.13 x 10-9. Conclusion. The best corrosion behavior in Fusayama Meyer artificial saliva at pH 5.2 and at a temperature of 37 ± 0.5°C is the alloy A, followed by the alloy C.


2019 ◽  
Vol 26 (3) ◽  
pp. 219-225
Author(s):  
Robert Starosta

Abstract Due to the paramagnetic properties and the ability to passivation, for the production of hulls of some vessels (mainly warships), corrosion-resistant (stainless) steels with austenitic structure are used. This article describes the influence of seawater salinity on selected corrosion properties of high-alloy steel X5CrNi 18-10 (304). The average salinity of the seas is taken as 3.5% content of sodium chloride. Corrosion rate of the tested material was evaluated in an aqueous solution of sodium chloride was evaluated. The NaCl concentration in corrosive solutions was 0.7%, 1.4%, 2.1%, 2.8%, 3.5%, 4.2%. Corrosion tests were performed using the potentiodynamic method. The range of electrochemical potential changes was Ecorr ±150 mV. Corrosion rate was assessed on the basis of corrosion current density measurements. Corrosion potential values against the saturated calomel electrode were also determined. Based on the obtained measurement results and non-parametric significance tests carried out, a significant influence of seawater salinity on the value of corrosion current density and corrosion potential was found. The highest value of corrosion current density (jcorr), and thus the highest corrosion rate, was recorded for 3.5% NaCl solution. In the concentration range from 0.7 to 3.5% NaCl in solution, the corrosion rate of austenitic steel increases. A further increase in salinity of electrolyte results in the inhibition of corrosion rate of steel. There is almost a full negative, linear correlation between the proportion of sodium chloride in the corrosive solution and the value of corrosion potential. Along with the rise in the salinity of seawater, increase the electrochemical activity, and thus the corrosion susceptibility, thus the corrosion susceptibility, of the austenitic steel X5CrNi 18-10 was observed.


Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 131
Author(s):  
Muzhi Yu ◽  
Jin Cui ◽  
Zhichao Tang ◽  
Zinan Shen ◽  
Xiaoyang Chen ◽  
...  

The effect of Er-rich precipitates on microstructure and electrochemical behavior of the Al–Zn–In anode alloy is investigated. The results showed that with the increase in Er content, the microstructure was refined, the amount of interdendritic precipitates gradually increased, and the morphology changed from discontinuous to continuous network gradually. With the addition of Er element, the self-corrosion potential of the Al–5Zn–0.03In–xEr alloy moved positively, the self-corrosion current density decreased, and the corrosion resistance increased. When the Er content was less than 1 wt.%, the addition of Er improved the dissolution state of the Al–5Zn–0.03In–xEr alloy, and increased the current efficiency of the Al–5Zn–0.03In–xEr alloy. When the Er content was more than 1 wt.%, the current efficiency was reduced. The major precipitate of the alloy was Al3Er. According to the element composition of Al3Er in the Al–Zn–In–Er alloy, the simulated-segregated-phase alloy was melted to explain the effect of Al3Er segregation on the electrochemical behavior of alloys, and the polarization curve and AC impedance spectrum of the simulated-segregated-phase alloy and the Al–Zn–In alloy were measured. The results showed that Al3Er was an anodic segregation phase in the Al–Zn–In–Er alloy, and the preferential dissolution of the segregation phase would occur in the alloy, but the Al3Er phase itself was passivated in the dissolution process, which inhibited the further activation of the dissolution reaction of the Al–Zn–In–Er alloy to a certain extent.


2019 ◽  
Vol 66 (6) ◽  
pp. 704-718
Author(s):  
Qingmiao Ding ◽  
Zili Li ◽  
Tao Shen ◽  
Gan Cui

Purpose This paper aims to research the corrosion behavior of the metal under the disbonded coatings interfered with AC through electrochemical method. Design/methodology/approach The corrosion behavior of the metal under disbond coating interfered with alternate stray current (AC) was studied by electrochemical methods using the rectangular coating disbonded simulator. The obtained data from electrode potential test, electrochemical impedance spectroscopy (EIS) and polarization curves in simulated soil solution indicated that under the natural corrosion condition, the self-corrosion potential and the corrosion current density of the metal at different depths under disbond coating had obviously changed if there was AC interference. Findings The self-corrosion potential of the metal at the same depths under disbond coating shifted negatively with the rising of the AC voltage. Under the condition of cathode polarization, there was still obvious potential gradient with the extension of the deep peeling of the coating gap, and the corrosion current density of the test points was minimum, and the protection effect was best when the cathode protection potential was −1.0 V. When the metal was applied with over-protection, the corrosion rate of the metal increased as AC stray current flowing through it increased. Originality/value This paper used the rectangular aperture device to study the corrosion behavior of X80 steel under the disbonded coatings through electrochemical methods when the AC stray current interference voltage was 0V, 1V, 5V or 10V and the protection potential was 0V, −0.9V, −1.0V, −1.2V or −1.3V, respectively. There is great significance to the safe operation and long-term service of pipeline steel in soil environment.


2014 ◽  
Vol 556-562 ◽  
pp. 158-161 ◽  
Author(s):  
Xing Guo Feng ◽  
Guang Hui Dong ◽  
Jun Yan Fan

Combining use electrochemical measurement and weight loss testing, the inhibition efficiency of an organic inhibitor was studied in a chloride contaminated solution. The results showed that the added inhibitor can enhance the corrosion potential and decreased the corrosion current density of rebar. The weight loss testing confirmed that the inhibitor reduced the corrosion rate of rebar by 80% in the chloride containing solution. Moreover, the linear polarization results are consistent with the weight loss testing, which suggests that the former is an effective method to estimate the inhibition efficiency of inhibitors.


Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 706 ◽  
Author(s):  
Xin Yang ◽  
Dongyan Ding ◽  
Yawu Xu ◽  
Wenlong Zhang ◽  
Yongjin Gao ◽  
...  

Al-xFe-La alloys (x = 0.07, 0.1, 0.2) for aluminum current collectors of lithium-ion batteries were prepared and the microstructure of Al-0.07Fe-0.07La, Al-0.1Fe-0.07La and Al-0.2Fe-0.07La aluminum alloys were observed by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS). The experimental results showed that with the increase of Fe content, the size of the second phases in Al-xFe-0.07La alloys became finer and more dispersed and that the microstructure of the alloy had improved. The strength and corrosion resistance of Al-xFe-La alloys were studied by tensile tests and electrochemical tests and the morphological investigations of samples were also conducted by SEM and EDS. With the increase of Fe content, the strength and corrosion resistance of Al-xFe-La alloys became better. Compared to Al-0.07Fe-0.07La alloy, the yield strength and tensile strength of the Al-0.2Fe-0.07La alloy increased by 51.19% and 58.48% respectively, and the elongation increased by 88.41%. Moreover, Al-0.2Fe-0.07La alloy had much more positive corrosion potential and much smaller corrosion current than those of Al-0.07Fe-0.07La alloy.


1999 ◽  
Vol 14 (2) ◽  
pp. 615-618 ◽  
Author(s):  
Xiao-Ming He ◽  
Li Shu ◽  
Hai-Bo Li ◽  
Duan Weng

ZrC films with high hardness were deposited on A3 steel by ion-beam-assisted deposition and had a corrosion rate more than two orders less and a corrosion potential 0.19 V greater than those of the bare A3 steel. The corrosion current of ZrC films was 10 times less and the polarization resistance at least 7.82 times higher than those of both Teflon and ZrN films, respectively. The experimental results confirmed that ZrC films notably enhanced the corrosion resistance of steels.


Coatings ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 996
Author(s):  
Sheng Li ◽  
Laihua Yi ◽  
Xiongxiang Zhu ◽  
Tongfang Liu

Fluoride conversion (MgF2) coating with facile preparation and good adhesion is promising to protect Mg alloy, but defects of pores in the coating lead to limited corrosion resistance. In this study, a compact and dense MgF2 coating was prepared by the combination of fluoride treatment and ultrasonic treatment. The ultrasonically treated MgF2 coating showed a compact and dense structure without pores at the frequency of 28 kHz. The chemical compositions of the coating were mainly composed of F and Mg elements. The corrosion potential of the ultrasonically treated Mg alloy shifted towards the noble direction in the electrochemical tests. The corrosion current density decreased due to the protectiveness of MgF2 coating without defects of pores or cracks. During immersion tests for 24 h, the ultrasonically treated Mg alloy exhibited the lowest H2 evolution (0.32 mL/cm2) and pH value (7.3), which confirmed the enhanced anti-corrosion ability of MgF2 coating. Hence, the ultrasonically treated fluoride coating had great potentials for their use in anti-corrosion applications of Mg alloy.


Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 117 ◽  
Author(s):  
Guoqiang Ma ◽  
Qiongyao He ◽  
Xuan Luo ◽  
Guilin Wu ◽  
Qiang Chen

The effect of recrystallization annealing on corrosion behavior of Ta-4%W alloy was studied. It is found that the deformed sample contains high dense dislocations and dislocation boundaries. During annealing, these dislocations and dislocation boundaries are replaced by recrystallizing grains until the alloy is fully recrystallized. Both the anodic dissolution and the cathodic activity is much more blocked. The corrosion potential gradual shift towards negative values and corrosion current density decrease, while polarization resistance increases after annealing, indicating enhanced corrosion resistance of the alloy. Such an enhancement is caused by the increase of low-Σ coincide site lattice boundaries and decrease of dislocations and dislocation boundaries.


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