Investigation of effect of atomization performance on lean blowout limit for gas turbine combustors by comparison of utilizing aviation kerosene and methane as fuel

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Lei Sun ◽  
Yong Huang ◽  
Zhilin Liu ◽  
Shaolin Wang ◽  
Xiaobo Guo

Abstract The lean blowout (LBO) limit is crucial for gas turbine combustor in the aero engine. The effect of atomization of liquid fuels on the LBO limit is needed to be further studied. On the other hand, the effects of atomization on the LBO limit can be neglected if gas fuels are utilized in a combustor. Thus, the comparative experiment between liquid fuel and gas fuel can be utilized to study the effects of atomization performance of liquid fuels on the LBO limit. In this paper, the LBO limit for a gas turbine combustor utilizing methane is studied experimentally. Seven kinds of combustor configurations are chosen for the experimental test. The LBO limits are obtained for all the chosen combustors. The variation of the LBO limit with the combustor configuration for both methane and aviation kerosene exhibits the similar tendency, i.e., the LBO limits utilizing methane are slightly larger than those utilizing aviation kerosene for the same combustor. Further, the atomization performance has little effects on the LBO limits for the present combustor configurations at the present operating conditions where the SMD for the fuel atomizer utilizing aviation kerosene is about 10 μm.

Author(s):  
S. James ◽  
M. S. Anand ◽  
B. Sekar

The paper presents an assessment of large eddy simulation (LES) and conventional Reynolds averaged methods (RANS) for predicting aero-engine gas turbine combustor performance. The performance characteristic that is examined in detail is the radial burner outlet temperature (BOT) or fuel-air ratio profile. Several different combustor configurations, with variations in airflows, geometries, hole patterns and operating conditions are analyzed with both LES and RANS methods. It is seen that LES consistently produces a better match to radial profile as compared to RANS. To assess the predictive capability of LES as a design tool, pretest predictions of radial profile for a combustor configuration are also presented. Overall, the work presented indicates that LES is a more accurate tool and can be used with confidence to guide combustor design. This work is the first systematic assessment of LES versus RANS on industry-relevant aero-engine gas turbine combustors.


2021 ◽  
Author(s):  
Saurabh Patwardhan ◽  
Pravin Nakod ◽  
Stefano Orsino ◽  
Rakesh Yadav ◽  
Fang Xu ◽  
...  

Abstract Carbon monoxide (CO) has been identified as one of the regulated pollutants and gas turbine manufacturers target to reduce the CO emission from their gas turbine engines. CO forms primarily when carbonous fuels are not burnt completely, or products of combustion are quenched before completing the combustion. Numerical simulations are effective tools that allow a better understanding of the mechanisms of CO formation in gas turbine engines and are useful in evaluating the effect of different parameters like swirl, fuel atomization, mixing etc. on the overall CO emission for different engine conditions like idle, cruise, approach and take off. In this paper, a thorough assessment of flamelet generated manifold (FGM) combustion model is carried out to predict the qualitative variation and magnitude of CO emission index with the different configurations of a Honeywell test combustor operating with liquid fuel under idle condition, which is the more critical engine condition for CO emission. The different designs of the test combustor are configured in such a way that they yield different levels of CO and hence are ideal to test the accuracy of the combustion model. Large eddy simulation (LES) method is used for capturing the turbulence accurately along with the FGM combustion model that is computationally economical compared to the detailed/reduced chemistry modeling using finite rate combustion model. Liquid fuel spray breakup is modeled using stochastic secondary droplet (SSD) model. Four different configurations of the aviation gas turbine combustor are studied in this work referring to earlier work by Xu et al. [1]. It is shown that the FGM model can predict CO trends accurately. The other global parameters like exit temperature, NOx emissions, pattern factor also show reasonable agreement with the test data. The sensitivity of the CO prediction to the liquid fuel droplet breakup model parameters is also studied in this work. Although the trend of CO variation is captured for different values of breakup parameters, the absolute magnitude of CO emission index differs significantly with the change in the values of breakup parameters suggesting that the spray has a larger impact on the quantitative prediction of CO emission. An accurate prediction of CO trends at idle conditions using FGM model extends the applicability of FGM model to predict different engine operating conditions for different performance criteria accurately.


Author(s):  
Oliver Lammel ◽  
Michael Severin ◽  
Holger Ax ◽  
Rainer Lückerath ◽  
Andrea Tomasello ◽  
...  

In this work, results of comprehensive high-pressure tests and numerical simulations of high momentum jet flames in an optically accessible combustion chamber are presented. A generic single nozzle burner was designed as a full-scale representation of one duct of a high temperature FLOX® gas turbine combustor with a model pilot burner supporting the main nozzle. As an advanced step of the FLOX® gas turbine combustor development process, tests and simulations of the entire burner system (consisting of a multi nozzle main stage plus a pilot stage) are complemented with this work on an unscaled single nozzle combustor, thus supporting the development and testing of sub concepts and components like the mixing section and dual-fuel injectors. These injectors incorporate a gaseous fuel stage and a spray atomizer for liquid fuels, both separately exchangeable for testing of different fuel placement concepts. The combustor was successfully operated at gas turbine relevant conditions with natural gas including a variation of the Wobbe index, and with light heating oil with and without water admixture. The presented work is the first of two contributions and covers the description of the experimental setup, an overview of the numerical methods, high-pressure test results for different fuels and variations of the operating conditions including exhaust gas measurements and basic optical diagnostic methods, together with CFD results for several cases. The other part will present detailed and focused investigations of few conditions by complex and extensive optical and laser combustion diagnostics.


Author(s):  
P. R. Mulik ◽  
P. P. Singh ◽  
A. Cohn

A total of five combustion tests utilizing water injection for control of NO, emissions have been conducted on three types of coal-derived liquid (CDL) fuels from the H-Coal and SRC II processes along with a shale-derived liquid (SDL) fuel supplied by the Radian Corporation. Actual testing was performed in a 0.14 m diameter gas-turbine-type combustor. For comparative purposes, each run with a synthetic liquid fuel was preceded by a baseline run utilizing No. 2 distillate oil. The effectiveness of water injection was found to decrease as the fuel-bound nitrogen (FBN) content of the synthetic liquids increased.


Author(s):  
Leo D. Eskin ◽  
Michael S. Klassen ◽  
Richard J. Roby ◽  
Richard G. Joklik ◽  
Maclain M. Holton

A Lean, Premixed, Prevaporized (LPP) combustion technology has been developed that converts liquid biofuels, such as biodiesel or ethanol, into a substitute for natural gas. This fuel can then be burned with low emissions in virtually any combustion device in place of natural gas, providing users substantial fuel flexibility. A gas turbine utilizing the LPP combustion technology to burn biofuels creates a “dispatchable” (on-demand) renewable power generator with low criteria pollutant emissions and no net carbon emissions. Natural gas, petroleum based fuel oil #1 and #2, biodiesel and ethanol were tested in an atmospheric pressure test rig using actual gas turbine combustor hardware (designed for natural gas) and achieved natural gas level emissions. Both biodiesel and ethanol achieved natural gas level emissions for NOx, CO, SOx and particulate matter (PM). Extended lean operation was observed for all liquid fuels tested due to the wider lean flammability range for these fuels compared to natural gas. Autoignition of the fuels was controlled by the level of diluent (inerting) gas used in the vaporization process. This technology has successfully demonstrated the clean generation of green, dispatchable, renewable power on a 30kW Capstone C30 microturbine. Emissions on the vaporized derived from bio-ethanol are 3 ppm NO(x) and 18 ppm CO, improving on the baseline natural gas emissions of 3 ppm NO(x), 30 ppm CO. Performance calculations have shown that for a typical combined cycle power plant, one can expect to achieve a two percent (2%) improvement in the overall net plant heat rate when burning liquid fuel as LPP Gas™ as compared to burning the same liquid fuel in traditional spray-flame diffusion combustors. This level of heat rate improvement is quite substantial, and represents an annual fuel savings of over five million dollars for base load operation of a GE Frame 7EA combined cycle plant (126 MW). This technology provides a clean and reliable form of renewable energy using liquid biofuels that can be a primary source for power generation or be a back-up source for non-dispatchable renewable energy sources such as wind and solar. The LPP technology allows for the clean use of biofuels in combustion devices without water injection or the use of post-combustion pollution control equipment and can easily be incorporated into both new and existing gas turbine power plants. No changes are required to the DLE gas turbine combustor hardware.


Author(s):  
G. J. Sturgess ◽  
D. Shouse

The U.S. Air Force is conducting a comprehensive research program aimed at improving the design and analysis capabilities for flame stability and lean blowout in the combustors of aircraft gas turbine engines. As part of this program, a simplified version of a generic gas turbine combustor is used. The intent is to provide an experimental data base against which lean blowout modeling might be evaluated and calibrated. The design features of the combustor and its instrumentation are highlighted, and the test facility is described. Lean blowout results for gaseous propane fuel are presented over a range of operating conditions at three different dome flow splits. Comparison of results with those of a simplified research combustor is also made. Lean blowout behavior is complex, so that simple phenomenological correlations of experimental data will not be general enough for use as design tools.


1997 ◽  
Vol 119 (1) ◽  
pp. 108-118 ◽  
Author(s):  
G. J. Sturgess ◽  
D. Shouse

The U. S. Air Force is conducting a comprehensive research program aimed at improving the design and analysis capabilities for flame stability and lean blowout in the combustors of aircraft gas turbine engines. As part of this program, a simplified version of a generic gas turbine combustor is used. The intent is to provide an experimental data base against which lean blowout modeling might be evaluated and calibrated. The design features of the combustor and its instrumentation are highlighted, and the test facility is described. Lean blowout results for gaseous propane fuel are presented over a range of operating conditions at three different dome flow splits. Comparison of results with those of a simplified research combustor is also made. Lean blowout behavior is complex, so that simple phenomenological correlations of experimental data will not be general enough for use as design tools.


Author(s):  
Bernhard Ćosić ◽  
Frank Reiss ◽  
Marc Blümer ◽  
Christian Frekers ◽  
Franklin Genin ◽  
...  

Abstract Industrial gas turbines like the MGT6000 are often operated as power supply or as mechanical drives. In these applications, liquid fuels like 'Diesel Fuel No.2' can be used either as main fuel or as backup fuel if natural gas is not reliably available. The MAN Gas Turbines (MGT) operate with the Advanced Can Combustion (ACC) system, which is capable of ultra-low NOx emissions for gaseous fuels. This system has been further developed to provide dry dual fuel capability. In the present paper, we describe the design and detailed experimental validation process of the liquid fuel injection, and its integration into the gas turbine package. A central lance with an integrated two-stage nozzle is employed as a liquid pilot stage, enabling ignition and start-up of the engine on liquid fuel only. The pilot stage is continuously operated, whereas the bulk of the liquid fuel is injected through the premixed combustor stage. The premixed stage comprises a set of four decentralized nozzles based on fluidic oscillator atomizers, wherein atomization of the liquid fuel is achieved through self-induced oscillations. We present results illustrating the spray, hydrodynamic, and emission performance of the injectors. Extensive testing of the burner at atmospheric and full load high-pressure conditions has been performed, before verification within full engine tests. We show the design of the fuel supply and distribution system. Finally, we discuss the integration of the dual fuel system into the standard gas turbine package of the MGT6000.


Author(s):  
Masato Hiramatsu ◽  
Yoshifumi Nakashima ◽  
Sadamasa Adachi ◽  
Yudai Yamasaki ◽  
Shigehiko Kaneko

One approach to achieving 99% combustion efficiency (C.E.) and 10 ppmV or lower NOx (at 15%O2) in a micro gas turbine (MGT) combustor fueled by biomass gas at a variety of operating conditions is with the use of flameless combustion (FLC). This paper compares experimentally obtained results and CHEMKIN analysis conducted for the developed combustor. As a result, increase the number of stage of FLC combustion enlarges the MGT operation range with low-NOx emissions and high-C.E. The composition of fuel has a small effect on the characteristics of ignition in FLC. In addition, NOx in the engine exhaust is reduced by higher levels of CO2 in the fuel.


2013 ◽  
Vol 2013 ◽  
pp. 1-4 ◽  
Author(s):  
Swapnil A. Dharaskar ◽  
Kailas L. Wasewar ◽  
Mahesh N. Varma ◽  
Diwakar Z. Shende

A new class of green solvents, known as ionic liquids (ILs), has recently been the subject of intensive research on the extractive desulfurization of liquid fuels because of the limitation of traditional hydrodesulfurization method. In present work, eleven Lewis acid ionic liquids were synthesized and employed as promising extractants for deep desulfurization of the liquid fuel containing dibenzothiophene (DBT) to test the desulfurization efficiency. [Bmim]Cl/FeCl3was the most promising ionic liquid and performed the best among studied ionic liquids under the same operating conditions. It can remove dibenzothiophene from the model liquid fuel in the single-stage extraction process with the maximum desulfurization efficiency of 75.6%. It was also found that [Bmim]Cl/FeCl3may be reused without regeneration with considerable extraction efficiency of 47.3%. Huge saving on energy can be achieved if we make use of this ionic liquids behavior in process design, instead of regenerating ionic liquids after every time of extraction.


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