Modeling Study on Initial Soot Formation at High Pressures

Author(s):  
D. Hu ◽  
M. Braun-Unkhoff ◽  
P. Frank

Detailed modeling of soot formation was carried out using different complex models. Main effort was put on modeling particle inception. The experimental data base consisted of soot volume fraction measurements observed in laminar premixed ethene flames for pressures between 5 and 20 bar and behind reflected shock waves for the pressure range of 4.5 to 55 bar with the fuel ethene and benzene, respectively. Due to the observation time scale in the shock wave experiments (a few milliseconds) induction period and initial soot formation zone are temporally well resolved. The present study investigates the formation and growth of the polycyclic aromatic hydrocarbon (PAH) and the adjacent section of particle formation by PAH coagulation. For the models the same relatively large reaction gas phase mechanism up to the first aromatic ring structure was used. PAH formation was described either by applying linear lumping of the well known HACA sequence (model I) or by using a detailed chemical kinetic model for species ranging from benzene to coronene (model II). Particle inception and growth was described by applying a standard mechanistic model which comprises coagulation and surface growth. The modeling study showed that growth of soot precursors and particle inception predicted by the PAH reaction mechanism (model II) gives better agreement with measured soot volume fration profiles than the HACA mechanism alone (model I). From the study it was also deduced that a simplified PAH growth model based on reactive coagulation of a relevant growth species (model III) gives similar results. From the comparison with the high pressure flame experiments it was also shown that the modified soot model is able to predict soot formation and oxidation in the post flame zone.

Author(s):  
Andrea Giusti ◽  
Epaminondas Mastorakos ◽  
Christoph Hassa ◽  
Johannes Heinze ◽  
Eggert Magens ◽  
...  

In this work a single sector lean burn model combustor operating in pilot only mode has been investigated using both experiments and computations with the main objective of analyzing the flame structure and soot formation at conditions relevant to aero-engine applications. Numerical simulations were performed using the Large Eddy Simulation (LES) approach and the Conditional Moment Closure (CMC) combustion model with detailed chemistry and a two-equation model for soot. The CMC model is based on the time-resolved solution of the local flame structure and allows to directly take into account the phenomena associated to molecular mixing and turbulent transport which are of great importance for the prediction of emissions. The rig investigated in this work, called Big Optical Single Sector (BOSS) rig, allows to test real scale lean burn injectors. Experiments, performed at elevated pressure and temperature, corresponding to engine conditions at part load, include OH-PLIF and PDA and have been complemented with new LII measurements for soot location. The wide range of measurements available allows a comprehensive analysis of the primary combustion region and can be exploited to further assess and validate the LES/CMC approach to capture the flame behaviour at engine conditions. It is shown that the LES/CMC approach is able to predict the main characteristics of the flame with a good agreement with the experiment in terms of flame shape, spray characteristics and soot location. Finite-rate chemistry effects appear very important in the region very close to the injector exit leading to the lift-off of the flame. Low levels of soot are observed immediately downstream of the injector exit, where a high amount of vaporized fuel is still present. Further downstream, the fuel vapour disappears quite quickly and an extended region characterised by the presence of pyrolysis products and soot precursors is observed. The strong production of soot precursors together with high soot surface growth rates lead to high values of soot volume fraction in locations consistent with the experiment. Soot oxidation is also very important in the downstream region resulting in a decrease of the soot level at the combustor exit. The results show a very promising capability of the LES/CMC approach to capture the main characteristics of the flame, soot formation and location at engine relevant conditions. More advanced soot models will be considered in future work in order to improve the quantitative prediction of the soot level.


Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3671
Author(s):  
Subrat Garnayak ◽  
Subhankar Mohapatra ◽  
Sukanta K. Dash ◽  
Bok Jik Lee ◽  
V. Mahendra Reddy

This article presents the results of computations on pilot-based turbulent methane/air co-flow diffusion flames under the influence of the preheated oxidizer temperature ranging from 293 to 723 K at two operating pressures of 1 and 3 atm. The focus is on investigating the soot formation and flame structure under the influence of both the preheated air and combustor pressure. The computations were conducted in a 2D axisymmetric computational domain by solving the Favre averaged governing equation using the finite volume-based CFD code Ansys Fluent 19.2. A steady laminar flamelet model in combination with GRI Mech 3.0 was considered for combustion modeling. A semi-empirical acetylene-based soot model proposed by Brookes and Moss was adopted to predict soot. A careful validation was initially carried out with the measurements by Brookes and Moss at 1 and 3 atm with the temperature of both fuel and air at 290 K before carrying out further simulation using preheated air. The results by the present computation demonstrated that the flame peak temperature increased with air temperature for both 1 and 3 atm, while it reduced with pressure elevation. The OH mole fraction, signifying reaction rate, increased with a rise in the oxidizer temperature at the two operating pressures of 1 and 3 atm. However, a reduced value of OH mole fraction was observed at 3 atm when compared with 1 atm. The soot volume fraction increased with air temperature as well as pressure. The reaction rate by soot surface growth, soot mass-nucleation, and soot-oxidation rate increased with an increase in both air temperature and pressure. Finally, the fuel consumption rate showed a decreasing trend with air temperature and an increasing trend with pressure elevation.


2021 ◽  
Author(s):  
Amit Makhija ◽  
Krishna Sesha Giri

Abstract Soot volume fraction predictions through simulations carried out on OpenFOAM® are reported in diffusion flames with ethylene fuel. A single-step global reaction mechanism for gas-phase species with an infinitely fast chemistry assumption is employed. Traditionally soot formation includes inception, nucleation, agglomeration, growth, and oxidation processes, and the individual rates are solved to determine soot levels. However, in the present work, the detailed model is replaced with the soot formation and oxidation rates, defined as analytical functions of mixture fraction and temperature, where the net soot formation rate can be defined as the sum of individual soot formation and oxidation rates. The soot formation/oxidation rates are modelled as surface area-independent processes. The flame is modelled by solving conservation equations for continuity, momentum, total energy, and species mass fractions. Additionally, separate conservation equations are solved to compute the mixture fraction and soot mass fraction consisting of source terms that are identical and account for the mixture fraction consumption/production due to soot. As a consequence, computational time can be reduced drastically. This is a quantitative approach that gives the principal soot formation regions depending on the combination of local mixture fraction and temperature. The implemented model is based on the smoke point height, an empirical method to predict the sooting propensity based on fuel stoichiometry. The model predicts better soot volume fraction in buoyant diffusion flames. It was also observed that the optimal fuel constants to evaluate soot formation rates for different fuels change with fuel stoichiometry. However, soot oxidation strictly occurs in a particular region in the flame; hence, they are independent of fuel. The numerical results are compared with the experimental measurements, showing an excellent agreement for the velocity and temperature. Qualitative agreements are observed for the soot volume fraction predictions. A close agreement was obtained in smoke point prediction for the overventilated flame. An established theory through simulations was also observed, which states that the amount of soot production is proportional to the fuel flow rate. Further validations underscore the predictive capabilities. Model improvements are also reported with better predictions of soot volume fractions through modifications to the model constants based on mixture fraction range.


2021 ◽  
Author(s):  
Nemanja Ceranic

Soot models have been investigated for several decades and many fundamental models exist that prescribe soot formation in agreement with experiments and theories. However, due to the complex nature of soot formation, not all pathways have been fully characterized. This work has numerically studied the influence that aliphatic based inception models have on soot formation for coflow laminar diffusion flames. CoFlame is the in-house parallelized FORTRAN code that was used to conduct this research. It solves the combustion fluid dynamic conservation equations for a variety of coflow laminar diffusion flames. New soot inception models have been developed for specific aliphatics in conjunction with polycyclic aromatic hydrocarbon based inception. The purpose of these models was not to be completely fundamental in nature, but more so a proof-of-concept in that an aliphatic based mechanism could account for soot formation deficiencies that exist with just PAH based inception. The aliphatic based inception models show potential to enhance predicative capability by increasing the prediction of the soot volume fraction along the centerline without degrading the prediction along the pathline of maximum soot. Additionally, the surface reactivity that was used to achieve these results lied closer in the range of numerically derived optimal values as compared to the surface reactivity that was needed to match peak soot concentrations without the aliphatic based inception models.


Author(s):  
Pravin Nakod ◽  
Saurabh Patwardhan ◽  
Ishan Verma ◽  
Stefano Orsino

Emission standard agencies are coming up with more stringent regulations on soot, given its adverse effect on human health. It is expected that Environmental Protection Agency (EPA) will soon place stricter regulations on allowed levels of the size of soot particles from aircraft jet engines. Since, aircraft engines operate at varying operating pressure, temperature and air-fuel ratios, soot fraction changes from condition to condition. Computation Fluid Dynamics (CFD) simulations are playing a key role in understanding the complex mechanism of soot formation and the factors affecting it. In the present work, soot formation prediction from numerical analyses for turbulent kerosene-air diffusion jet flames at five different operating pressures in the range of 1 atm. to 7 atm. is presented. The geometrical and test conditions are obtained from Young’s thesis [1]. Coupled combustion-soot simulations are performed for all the flames using steady diffusion flamelet model for combustion and Mass-Brookes-Hall 2-equation model for soot with a 2D axisymmetric mesh. Combustion-Soot coupling is required to consider the effect of soot-radiation interaction. Simulation results in the form of axial and radial profiles of temperature, mixture fraction and soot volume fraction are compared with the corresponding experimental measured profiles. The results for temperature and mixture fraction compare well with the experimental profiles. Predicted order of magnitude and the profiles of the soot volume fraction also compare well with the experimental results. The correct trend of increasing the peak soot volume fraction with increasing the operating pressure is also captured.


2021 ◽  
Author(s):  
Mingshan Sun ◽  
Zhiwen Gan

Abstract The hydrogen addition is a potential way to reduce the soot emission of aviation kerosene. The current study analyzed the effect of hydrogen addition on aviation kerosene (Jet A1) soot formation in a laminar flame at elevated pressure to obtain a fundamental understanding of the reduced soot formation by hydrogen addition. The soot formation of flame was simulated by CoFlame code. The soot formation of kerosene-nitrogen-air, (kerosene + replaced hydrogen addition)-nitrogen-air, (kerosene + direct hydrogen addition)-nitrogen-air and (kerosene + direct nitrogen addition)-nitrogen-air laminar flames were simulated. The calculated pressure includes 1, 2 and 5 atm. The hydrogen addition increases the peak temperature of Jet A1 flame and extends the height of flame. The hydrogen addition suppresses the soot precursor formation of Jet A1 by physical dilution effect and chemical inhibition effect, which weaken the poly-aromatic hydrocarbon (PAH) condensation process and reduce the soot formation. The elevated pressure significantly accelerates the soot precursor formation and increases the soot formation in flame. Meanwhile, the ratio of reduced soot volume fraction to base soot volume fraction by hydrogen addition decreases with the increase of pressure, indicating that the elevated pressure weakens the suppression effect of hydrogen addition on soot formation in Jet A1 flame.


Author(s):  
Ryu Tanimoto ◽  
Takuya Tezuka ◽  
Susumu Hasegawa ◽  
Hisashi Nakamura ◽  
Kaoru Maruta

To examine soot and PAH formation processes for rich methane/air and acetylene/air mixtures, a micro flow reactor with a controlled temperature profile was employed. In the experiment for a methane/air mixture, four kinds of responses to the variations of flow velocity and equivalence ratio were observed as follows: soot formation without a flame; a flame with soot formation; a flame without soot formation; and neither flame nor soot formation. Soot formations were observed in low flow velocity and high equivalence ratio. Starting point of soot formation shifted to the upstream side, i.e., low-temperature side, of the micro flow reactor with the decrease of flow velocity. One-dimensional steady-state computation was conducted by a flame code. In high flow velocity, low mole fraction of C2H2 and high mole fraction of OH were observed in the whole region of the micro flow reactor. Soot volume fraction did not increase in this case. On the other hand, in low flow velocity, high mole fraction of C2H2 and low mole fraction of OH were observed at the downstream side of the micro flow reactor. Soot volume fraction increased in this case. Since significant soot formation was observed at the low flow velocity and the high equivalence ratio, experiments with gas sampling were conducted for acetylene/air mixture to investigate temperature and equivalence ratio dependence of soot precursor production in such condition. Volume fractions of benzene increased with an increase of temperature. They were larger at higher equivalence ratio at the same temperature. Volume fractions of styrene increased with an increase of temperature. They were larger at higher equivalence ratio when the temperature is less than 1000 K. However the tendency was changed at 1000 K, styrene volume fraction at equivalence ratio of 7.0 was larger than that at equivalence ratio of 8.0.


Author(s):  
A. Srinivasan ◽  
B. Ellis ◽  
J. F. Crittenden ◽  
W. E. Lear ◽  
Brandon Rotavera ◽  
...  

Synthetic fuels such as Fischer-Tropsch (FT) fuels are of interest as a replacement for aviation, diesel, and other petroleum-based fuels, and the present paper outlines a joint program to study the combustion behavior of FT synthetic fuels. To this end, shock-tube spray and high-recirculation combustion rig experiments are being utilized to study the ignition delay times, formation of soot, and emissions of FT jet fuels. Undiluted shock tube spray experiments were conducted using a recently developed heterogeneous technique wherein the fuel is sprayed directly into the test region of a shock tube. The high recirculation combustion rig is a complete gas turbine system where Syntroleum FT jet fuel was combusted, and soot formation and emission characteristics were observed. Reduction of soot volume fraction and unchanged emissions were observed, in agreement with previous investigations. The fundamental shock tube results were found to be consistent with the observations made in the experimental engine.


2008 ◽  
Author(s):  
Hongsheng Guo ◽  
Stephanie Trottier ◽  
Matthew R. Johnson ◽  
Gregory J. Smallwood

The sooting propensity of laminar diffusion flames employing ethylene/methane mixture fuel is investigated by numerical simulation. Detailed gas phase chemistry and moments method are used to describe the chemical reaction process and soot particle dynamics, respectively. The numerical model captures the primary features experimentally observed previously. At constant temperatures of air and fuel mixture, both maximum soot volume fraction and soot yield monotonically decrease with increasing the fraction of carbon from methane in the fuel mixture. However, when the temperatures of air and fuel mixture are preheated so that the adiabatic temperatures of all flames are same, the variation of the maximum soot yield becomes higher than what would be expected from a linear combination of the flames of pure ethylene and pure methane, showing a synergistic phenomenon in soot formation. Further analysis of the details of the numerical results suggests that the synergistic phenomenon is caused by the combined effects of the variations in the concentrations of acetylene (C2H2) and methyl radical (CH3). When the fraction of carbon from methane in fuel mixture increases, the concentration of C2H2 monotonically decreases, whereas that of methyl radical increases, resulting in a synergistic phenomenon in the variation of propargyl (C3H3) radical concentration due to the reactions C2H2 + CH3 = PC3H4 + H and PC3H4 + H = C3H3 + H2. This synergistic phenomenon causes a qualitatively similar variation trend in the concentration of pyrene (A4) owing to the reaction paths C3H3 → A1 (benzene) → A2 (naphthalene) → A3 (phenanthrene) → A4. Consequently, the synergistic effect occurs for soot inception and PAH condensation rates, leading to the synergistic phenomenon in soot yield. The similar synergistic phenomenon is not observed in the variation of peak soot volume fraction, since the maximum surface growth rate monotonically decreases, as the fraction of carbon from methane in fuel mixture increases.


2002 ◽  
Vol 3 (4) ◽  
pp. 223-248 ◽  
Author(s):  
T Kitamura ◽  
T Ito ◽  
J Senda ◽  
H Fujimoto

The equivalence ratio φ and temperature T are well known to have a significant effect on the quality of particulate formation, such as the soot volume fraction, particle diameter and number density. The purpose of this work is to clarify the φ-T dependence of soot formation for various kinds of fuels, including paraffinic hydrocarbon, aromatic hydrocarbon and oxygenated hydrocarbon, and to discuss a possibility for smokeless diesel combustion considering particulate size and number density. The sooting φ-T map, showing the tendency to generate soot particles as a function of φ-T and T, was made using a detailed soot kinetic model. The computational results show that oxygenated fuel reactions lead to a lower soot yield, smaller particle diameter, lower number density and narrower sooting φ-T region than those of aliphatic and aromatic fuels, due to the notable reduction in production of both acetylene and polycyclic aromatic hydrocarbons (PAHs). Furthermore, this lower sooting tendency is emphasized as the fuel oxygen content increases. It was also found that the leaner mixture side of the soot formation peninsula on the φ-T map, rather than the lower temperature side, should be utilized to suppress the formation of PAHs and ultra-fine particles together with a large reduction in particulate mass.


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