Advanced process for thermal treatment of wastewater sludge
In addition to composting and anaerobic digestion, thermal treatment is one of the mostimportant treatment methods of wastewater sludge. There are special sludge incinerationplants, built for large volumes of wastewater sludge. Sludge is also burned with other fuels,especially in the forest industry. Energy from the combustion process is usually utilized asheat only or in combined heat and power production. Combustion diminishes the volume ofthe sludge by 80 to 96% depending on the moisture and ash content of the sludge. The delaytime of the material in the combustion process is a few seconds as opposed to several days inbiological processes. At the same time, all the pathogens are completely destroyed. Thechallenges in combustion are often related to the high moisture content of the sludge, whichcan cause problems to the stability of the combustion. Sludge can be dried thermally beforecombustion to avoid these problems.In this study, we introduce the modeling results of a sludge treatment process based onthermal drying and combustion. The process utilizes the released energy in distributedelectricity production.The process under review burns the dried sludge and produces high-pressure steam in anormal power plant process. The steam is led to the turbine where heat is converted tomechanical energy. After the backpressure turbine, the steam still contains a lot of thermalenergy. In the case study this heat is not used for district heating or industrial process heatingpurposes but utilized totally for sludge drying. One advantage of this process is that no heatload is required at the sludge treatment plant, often situated far from district heating networksor industry. The need for mechanical drying of sludge can also be optimized to save in thecosts of the mechanical drying facilities and energy. With the example case it is shown howthe pre-treatment, thermal drying and combustion should be designed to achieve a purelyelectricity producing process which does not need any other sources or consumption ofenergy.