Application of different powdered forms of carbon for reinforcement of aluminum matrix composite materials by carbon and titanium carbide. А review

Author(s):  
A. P. Amosov ◽  
A. R. Lutz ◽  
A. D. Rybakov ◽  
E. I. Latukhin

The paper considers the use of both traditional powdered carbon materials (graphite, soot, charcoal, shungite) and new carbon nanomaterials (nanodiamonds, fullerene, nanotubes, graphene) as a dispersed reinforcing phase in aluminum matrix composites (AMCs), and as reagents for the synthesis of titanium carbide (TiC) reinforcing particles in AMCs. It is observed that the key area of AMC development for significant improvement of their mechanical properties is the transition from micron-sized reinforcing particles to nanoparticles, and that the use of new carbon nanomaterials can play a decisive role in this. The technologies for producing such AMCs must provide the appropriate parameters of nanoparticles, their uniform distribution in the matrix and a strong adhesive interfacial bond with the matrix. However, it is highly difficult to meet these process requirements since carbon and titanium carbide nanoparticles are not wetted with aluminum at temperatures below 1000 °C and are prone to nanoparticle agglomeration due to interparticle adhesive forces that increase dramatically with the decreasing particle size. The paper provides an overview of advancements and unresolved issues in the use of powdered carbon forms in various solid-phase and liquid-phase methods of AMC production using various techniques to address these process challenges. It is shown that there is still a potential for using traditional carbon materials as well. Considerable attention is paid to the self-propagating high-temperature synthesis (SHS) of titanium carbide reinforcing particles with various carbon materials used to obtain aluminum matrix composites.

2017 ◽  
Vol 5 (2) ◽  
pp. 20-30
Author(s):  
Zaman Khalil Ibrahim

In this research aluminum matrix composites (AMCs) was reinforced by titanium carbide (TiC) particles and was produced. Powder metallurgy technique (PM) has been used to fabricate AMCs reinforced with various amounts (0%, 4%, 8%, 12%, 16% and 20% volume fraction) of TiC particles to study the effect of different volume fractions on mechanical properties of the Al-TiC composites. Measurements of compression strength and hardness showed that mechanical properties of composites increased with an increase in volume fraction of TiC Particles. Al-20 % vol. TiC composites exhibited the best properties with hardness value (97HRB) and compression strength value (275Mpa).


1994 ◽  
Vol 372 ◽  
Author(s):  
M. T. Kiser ◽  
M. He ◽  
B. Wuj ◽  
F. W. Zok

AbstractThe compressive deformation characteristics of hollow alumina microsphere reinforced aluminum matrix composites have been studied through both experiments and finite element analysis of unit cell models. Tests have been performed on composites containing around 50 volume percent of microspheres. The effects of the matrix flow stress and microsphere morphology (characterized by the ratio of wall thickness to radius) have been examined. The measured strength enhancement due to the hollow microspheres was found to be considerably less than that predicted by the FEM calculations; a result of microsphere cracking. Experiments have been conducted to document the progression of such damage following casting and mechanical deformation. The potential of this class of composite for impact energy absorption applications is also explored.


2014 ◽  
Vol 21 (1) ◽  
pp. 29-38
Author(s):  
Oscar Marcelo Suárez ◽  
Natalia Cortes-Urrego ◽  
Sujeily Soto-Medina ◽  
Deborah Marty-Flores

AbstractAn aluminum-copper matrix composite reinforced with aluminum diboride particles was studied at high temperature via thermomechanometry experiments. The matrix contained 2 wt% Cu, whereas the amount of boron forming AlB2 ranged from 0 to 4 wt%, i.e., 0 to 8.31 vol% of diboride particles. In the first segment of the research, we demonstrated that larger amounts of AlB2 particles raised the composite hardness even at 300°C. To assess the material creep behavior, another set of specimens were tested under 1 N compression at 400°C and 500°C for 12 h. Higher levels of AlB2 allowed the composites to withstand compression creep deformations at those temperatures. By using existing creep models developed for metal matrix composites we were able to determine that viscous slip deformation was the dominant deformation mechanism for the temperatures and stress levels used in our experiments. Additionally, the computed creep activation energy for these aluminum matrix composites were found comparable to the energies reported for other similar materials, for instance, Al/SiCp composites.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 44 ◽  
Author(s):  
Peng-Xiang Zhang ◽  
Hong Yan ◽  
Wei Liu ◽  
Xiu-Liang Zou ◽  
Bin-Bing Tang

In this study, 7075 aluminum matrix composites reinforced with 1.5 wt.% nanosized Al2O3 were fabricated by ultrasonic vibration. The effect of T6 heat treatment on both microstructure and hardness of nanosized Al2O3 reinforced 7075 (Al2O3np/7075) composites were studied via scanning electron microscopy, energy dispersive X-ray spectrometry, X-ray diffraction, transmission electron microscopy, and hardness tests. The Mg(Zn,Cu,Al)2 phases gradually dissolved into the matrix under solution treatment at 480 °C for 5 h. However, the morphology and size of Al7Cu2Fe phases remained unchanged due to their high melting points. Furthermore, the slenderness strips MgZn2 phases precipitated under aging treatment at 120 °C for 24 h. Compared to as-cast composites, the hardness of the sample under T6 heat treatment was increased ~52%. The strengthening mechanisms underlying the achieved hardness of composites are revealed.


2016 ◽  
Vol 256 ◽  
pp. 81-87 ◽  
Author(s):  
Ju Fu Jiang ◽  
Ying Wang ◽  
Shou Jing Luo

Semisolid slurries of 7075 aluminum matrix composite reinforced with nano-sized SiC particles were fabricated by ultrasonic assisted semisolid stirring (UASS) method. Rheoforming and thixoforming of typical cylindrical parts were investigated. The results show that high-quality semisolid slurries with spheroidal solid grain of 38 µm were fabricated by UASS. The nano-sized SiC particles were dispersed uniformly due to transient cavitation and acoustic streaming of ultrasonic wave and high and controllable viscosity of semisolid slurry. Typical cylindrical composite parts with good surface quality and complete filling were rheoformed and thixoformed successfully. Ultimate tensile strength (UTS) of the rheoformed and thixoformed composite parts are enhanced due to addition of nano-sized SiC particles. However, elongation decreased as compared to those of the matrix parts. Maximum UTS of 550 MPa was achieved in the thixoformed composite part with T6 treatment. Increase of dislocation density around the reinforcement particles leads to improvement of the strength and wear resistance of the composite.


2020 ◽  
Author(s):  
Zheng-Hua Guo ◽  
Qingjie Wu ◽  
Ning Li ◽  
Li-Hong Jiang ◽  
Wen He ◽  
...  

Abstract Graphene nanoplatelets (GNPs) reinforced 7075 aluminum (Al) nanocomposites were successfully synthesized using the powder metallurgy method. A novel method for optimizing interfacial bonding by coating titanium dioxide (TiO 2 ) on the surface of GNPs was proposed in this manuscript. The effects of GNPs on mechanical properties and microstructure of the aluminum matrix nanocomposites, both with and without TiO 2 coating layers, have been investigated. Experimental results showed that the corresponding mechanical properties of the nanocomposites were further improved when the GNPs have TiO 2 coating layers, compared with the addition of pure GNPs. The yield strength, ultimate tensile strength, and microhardness of the nanocomposites reinforced with TiO 2 -coated GNPs increased by 22.9%, 25.9%, and 20.1%, respectively, in comparison to those of the matrix. The further improvement of the mechanical properties could be attributed to the existence of the coating layer, which optimizes the interface bonding between the reinforcement and the matrix, thereby improving the effectiveness of load transfer.


Coatings ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 673
Author(s):  
Ainhoa Riquelme ◽  
Pilar Rodrigo ◽  
María Dolores Escalera-Rodríguez ◽  
Joaquín Rams

Aluminum matrix composites reinforced with silicon carbide particles (SiCp) were deposited by laser cladding on AA6082 aluminum alloy. Different compositions of the matrix of the composites coating were used and different amounts of Si and Ti were added to a base of Al-12Si in order to control the reactivity between molten aluminum and SiCp during laser cladding. The corrosion behavior of the coatings deposited was evaluated in 3.5 wt.% NaCl solution using gravimetric analyses and electrochemical polarization tests. The corrosion products observed were Al(OH)3 and Al2O3, and they formed a layer that limited the evolution of corrosion. However, the presence of discontinuities in it reduced the corrosion resistance of the coating. The corrosion mechanisms were different depending on the coating composition. The addiction of Ti to the alloy allowed for better corrosion behavior for the composite coating than that of the aluminum substrate.


Author(s):  
I. Corvin ◽  
H. Morrow ◽  
O. Johari ◽  
N. Parikh

A significant amount of research has been done in the past few years in the development of suitable composite materials in general and on boron fiber-aluminum matrix composites in particular. The mechanical properties of the composite depend on the structures and strengths of the matrix and fibers; on the amount, distribution, and surface characteristics of the fibers; and on the quality of the bond at the fiber-matrix interface. The results presented here illustrate the application of the SEM in studying the structure of the fiber-matrix interface and the fracture features of boron and aluminum.


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