scholarly journals Design features of thermal furnace with a drum mechanism for blanks transportation

2021 ◽  
Vol 64 (2) ◽  
pp. 89-94
Author(s):  
N. A. Cheremiskina ◽  
N. V. Shchukina ◽  
N. B. Loshkarev ◽  
V. V. Lavrov

One of the most energy-intensive industries is ferrous metallurgy. The metallurgical sector in industrially developed countries is reducing its specific energy consumption per one ton of products by approximately 1.0 – 1.5 % per annum. In Russia, obsolete technology is the main reason for the high-energy intensity of industrial product. Energy saving in industrial production is associated with production technology and the scope of fuel and energy resources consumption. Therefore, ways to improve energy efficiency focus on reducing energy consumption of any kind during a specific process in a specific process or thermal unit. Ensuring the economical operation of furnace units requires detailed preliminary and verification analyses, upgrading and introduction of state-of-the-art equipment. The study presents a flow diagram and features of thermal operation of a new drum-type chamber furnace for heating metal products for quenching. The technical parameters of the furnace, the results of the thermo-technical analysis, the heat balance and the specific fuel consumption as applicable to the created design are also presented. The flow diagram of the furnace has significant advantages in terms of the energy efficiency of fuel as compared to the roller and conveyor methods of metal transportation. Placing blanks on the drum significantly reduces the complexity of their transportation. Thanks to its small length the proposed design is compact and easy to place in a workshop. The use of a recuperative fuel burning device allows the efficient use of the heat of waste gases in the heating process. The proposed design and method of products transportation in the furnace working space can be used for the heat treatment of bars, pipes, strips, as well as rolled steel of various shapes.

2018 ◽  
Vol 1 (3) ◽  
pp. 23 ◽  
Author(s):  
Indra Riyanto ◽  
Lestari Margatama ◽  
H. Hakim ◽  
Martini ◽  
Dicky Hindarto

Although common in developed countries such as Japan and Taiwan, the use of lamps coupled with motion sensors are still uncommon and even rare in Indonesia. Our experiment aims to show that simple installation of commercially available motion sensors can contribute to reduce the electricity bill from the increase of energy efficiency, abundance in availability of energy being the main factor in Indonesian high energy consumption habits. High electricity demand for consumption at current supply level in Indonesia led to the rising cost of electricity bills. This factor is compounded by the fact that many electric generators in Indonesia still use fossil fuels, which contributes to the high basic generation cost. UBL is one of the universities that aim to be a green campus. Our research explores the possibility of installing motion sensors to contribute to the energy efficiency. Although mostly common in developed countries, the use of motion sensors for energy efficiency is still rare, especially in Indonesia. Despite rising cost and supply shortages, Indonesian buildings are still of high energy consumption. Our experiment shows that simple installation of commercially available motion sensors can contribute to reduce the electricity bill from the increase of energy efficiency. One of the efforts to lower energy demand on the consumer side is to use the electricity efficiently, such as turning off lights in a room when it is not in use. This method can be simply done by turning the light switches for office and classrooms, but difficult to do in public spaces such as toilets and corridors. Automatic light switches experimentally installed in sample toilet rooms prove that electricity consumption from the lamps can contribute to the reduction of total weekly energy that translates into Greenhouse Gas emission reduction.


2021 ◽  
Vol 13 (7) ◽  
pp. 3810
Author(s):  
Alessandra Cantini ◽  
Leonardo Leoni ◽  
Filippo De Carlo ◽  
Marcello Salvio ◽  
Chiara Martini ◽  
...  

The cement industry is highly energy-intensive, consuming approximately 7% of global industrial energy consumption each year. Improving production technology is a good strategy to reduce the energy needs of a cement plant. The market offers a wide variety of alternative solutions; besides, the literature already provides reviews of opportunities to improve energy efficiency in a cement plant. However, the technology is constantly developing, so the available alternatives may change within a few years. To keep the knowledge updated, investigating the current attractiveness of each solution is pivotal to analyze real companies. This article aims at describing the recent application in the Italian cement industry and the future perspectives of technologies. A sample of plant was investigated through the analysis of mandatory energy audit considering the type of interventions they have recently implemented, or they intend to implement. The outcome is a descriptive analysis, useful for companies willing to improve their sustainability. Results prove that solutions to reduce the energy consumption of auxiliary systems such as compressors, engines, and pumps are currently the most attractive opportunities. Moreover, the results prove that consulting sector experts enables the collection of updated ideas for improving technologies, thus giving valuable inputs to the scientific research.


2015 ◽  
Vol 7 (4) ◽  
pp. 461-467 ◽  
Author(s):  
Romanas Savickas ◽  
Lauryna Savickienė ◽  
Juozas Bielskus

Energy consumption in the world increases, so the measures in order to improve energy efficiency must be found. The aim of 2012/27/EU Energy Efficiency Directive targets is to decrease energy consumption for a final energy consumer by 1.5% every year, but there is no definition how these targets could be achieved by an individual member state. This article presents the analysis how these targets could be achieved by the means of individual heat metering by heat cost allocators for every flat thus decreasing an energy consumption for a final consumer. Statistical analysis of identical buildings with individual metering by heat cost allocators and without them is presented. Heat cost allocators do not decrease energy consumption by themselves, so this article presents a technical solution and a set of additional equipment, i.e. thermostatic valves, balance valves, hot water meters and remote data collection system that must be installed. The final results show that the targets of 2012/27/EU Energy Efficiency Directive in Lithuania can be reached, because the buildings with individual heat cost allocators consume about 20–30% less of heat energy. Pasaulyje energijos vartojimas auga, todėl turi būti rastos energetinio efektyvumo pagerinimo priemonės. 2012/27/ES Energijos Efektyvumo Direktyvos tikslas yra sumažinti galutinio energijos vartotojo energijos suvartojimą kasmet po 1,5 %, tačiau nėra nurodyta, kaip kiekviena valstybė narė šiuos tikslus galėtų įgyvendinti. Šis straipsnis pristato analizę, kaip šie tikslai galėtų būti pasiekti, kiekviename bute įrengiant individualios šilumos apskaitos šilumos daliklius, kad sumažėtų energijos vartojimas atskiruose butuose. Pateikta statistinė identiškų pastatų su šilumos dalikliais ir be jų analizė. Šiluminei energijai taupyti neužtenka vien tik šilumos daliklių, todėl straipsnyje pateiktas techninis sprendimas – būtinų įdiegti techninių priemonių paketas, kurį sudaro tokios priemonės: termostatiniai ventiliai, balansiniai ventiliai, karšto vandens skaitikliai, belaidė reguliaraus duomenų nuskaitymo sistema. Galutiniai analizės rezultatai rodo, kad 2012/27/ES Energijos Efektyvumo Direktyvos tikslai Lietuvoje gali būti pasiekti, nes pastatai su individualia šilumos apskaita ir įrengtais šilumos dalikliais vartoja apie 20–30 % mažiau šiluminės energijos nei pastatai be tokios apskaitos.


Author(s):  
V. Nakhodov ◽  
O. Borychenko ◽  
A. Cherniavskyi

Statistics show that energy is one of the highest operating costs in a manufacturing enterprise. So, improving energy efficiency can lead to a significant increase in profits and reduce the impact of the enterprise on the environment. To increase the performance of energy efficiency activities, it is necessary to implement an energy management system. One of the components of this system is energy monitoring, which, in turn, is based on the periodic collection and analysis of data to assess the state of the monitoring objects in terms of energy efficiency. In this paper, the role and place of energy monitoring in the energy management system of an industrial enterprise are noted. The paper proposes the concept of creating energy monitoring system in industrial companies, which is based on the combination of a monitoring system based on specific energy consumption, and usage of group energy characteristics of production facilities. Implementing such energy monitoring systems will allow to conduct operational control of energy efficiency of production facilities by creating individual systems for monitoring energy efficiency, as well as successfully carry out such monitoring at the enterprise and its subdivisions over longer periods of time using specific energy consumption indicators. It also provides general guidelines for conducting energy monitoring. These guidelines were formed based on the results of studying various methods and scientific publications in the field of energy monitoring, as well as on the basis of practical experience in the development and implementation of energy management systems. Particular attention is paid to the issues of processing and analysis of information about the objects of energy monitoring of industrial enterprises. The practical application of the concept of creating energy monitoring systems envisages gradual improvement of the existing monitoring system based on the specific energy consumption, which will be further completely replaced with individual energy efficiency monitoring systems.


2021 ◽  
Vol 2 (47) ◽  
pp. 3-10
Author(s):  
K.V. Izmaylova ◽  
L.A. Kharchenko

The article analyzes domestic and international experience in the field of energy efficiency and energy security. Thus, it was important to adopt the Law of Ukraine "On the Energy Efficiency of Buildings", which introduced mandatory certification of buildings by energy consumption classes. The study of sources on the issues of effective energy consumption showed that issues related to improving the energy efficiency of buildings and structures are acquiring special relevance; the use of foreign models to improve the energy efficiency of the housing stock. Specific organizational and economic measures are highlighted that will help improve the energy efficiency of the national economy. The Swedish experience of using a modern cost model for the full period of operation ("General Concept") is studied, which aims to assess the economic results of investments in measures to improve the energy efficiency of the housing stock. The main principles of the modern cost model of the full operation period and the criteria for determining the number of necessary energy efficiency measures are considered. Analyzed "hard" (physical condition of the building) and "soft" (user behavior) measures that provide for the integrated energy efficiency of the building. The stages of the analysis according to the cost model of the full operation period are considered. The typical for Sweden ranges of the duration of energy efficient measures and the requirements for the internal rate of return, which depends on the general economic situation in the country and the terms of the loan, have been investigated.  Based on the results of the energy audit of the ten-story building selected for the study and taking into account the experience of Sweden, a number of measures to improve energy efficiency are proposed and a calculation is given to ensure the energy efficiency of a residential building in Ukraine. Based on the results obtained, it can be concluded that there is a positive trend in this implementation. With the integrated use of all measures that will even allow you to save more, you can significantly improve the energy efficiency of the existing housing stock in Ukraine.


2014 ◽  
Vol 10 (2) ◽  
pp. 269-280 ◽  
Author(s):  
Hosain Darvishi ◽  
Mohammad Zarein ◽  
Saied Minaei ◽  
Hamid Khafajeh

Abstract The energy and exergy analysis, drying characteristics and mathematical modeling of the thin-layer drying kinetics of white mulberry using microwave drying were investigated. Results indicated that values of exergy efficiency (33.63–57.08%) were higher than energy efficiency (31.85–55.56%). Specific energy consumption increased with increasing microwave power while improvement potential decreased. The specific energy consumption and improvement potential varied from 3.97 to 6.73 MJ/kg water and 0.71 to 2.97 MJ/kg water, respectively. Also, energy efficiency decreased with decrease in moisture content and microwave power level. The best exergy and energy aspect was obtained by drying at 100 W microwave power. Drying took place mainly in warming up, constant rate and falling rate periods. The Page model showed the best fit to experimental drying data. Effective diffusivity increased with decreasing moisture content and increasing microwave power. It varied from 1.06 × 10−8 to 3.45 × 10−8 m2/s, with an energy activation of 3.986 W/g.


2021 ◽  
Author(s):  
Yufeng Chen ◽  
Lihua Ma ◽  
Zhitao Zhu

Abstract Construction industry is a pillar industry of China's national economy but its problems of high energy consumption, high pollution and low energy efficiency is increasingly prominent. The study on the energy efficiency of construction industry is of great significance for improving development quality and achieving the goal of energy saving and emission reduction. In this paper, a three-stage undesirable SBM-DEA model was employed to measure the energy efficiency in construction industry during 2005 -2016. The CO2 directly emitted by the construction industry and indirectly emitted in the production of building materials were used as the undesirable output and the three-stage framework was employed to analyze and eliminate the influence of external environment. The empirical results showed that low efficiency of management in the construction industry is an important factor leading to the low level of energy efficiency in China’s construction industry. For the energy efficiency value before and after adjustment, the “high-high” provinces has made full use of the superior external environment by their high management level, while the “high-low” provinces needs to fully realize the potential in promoting energy efficiency of its external environment by improving its own management of construction industry. On the contrary, the “low-high” provinces need to improve the external environment to ease its restrictions on the level of management in the construction industry. Environmental factors and management level should be considered simultaneously for different provinces to improve energy efficiency of construction industry.


Energies ◽  
2018 ◽  
Vol 11 (7) ◽  
pp. 1833 ◽  
Author(s):  
Tamás Bányai

Energy efficiency and environmental issues have been largely neglected in logistics. In a traditional supply chain, the objective of improving energy efficiency is targeted at the level of single parts of the value making chain. Industry 4.0 technologies make it possible to build hyperconnected logistic solutions, where the objective of decreasing energy consumption and economic footprint is targeted at the global level. The problems of energy efficiency are especially relevant in first mile and last mile delivery logistics, where deliveries are composed of individual orders and each order must be picked up and delivered at different locations. Within the frame of this paper, the author describes a real-time scheduling optimization model focusing on energy efficiency of the operation. After a systematic literature review, this paper introduces a mathematical model of last mile delivery problems including scheduling and assignment problems. The objective of the model is to determine the optimal assignment and scheduling for each order so as to minimize energy consumption, which allows to improve energy efficiency. Next, a black hole optimization-based heuristic is described, whose performance is validated with different benchmark functions. The scenario analysis validates the model and evaluates its performance to increase energy efficiency in last mile logistics.


Energies ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1309 ◽  
Author(s):  
Tomasz Szul ◽  
Stanisław Kokoszka

In many regions, the heat used for space heating is a basic item in the energy balance of a building and significantly affects its operating costs. The accuracy of the assessment of heat consumption in an existing building and the determination of the main components of heat loss depends to a large extent on whether the energy efficiency improvement targets set in the thermal upgrading project are achieved. A frequent problem in the case of energy calculations is the lack of complete architectural and construction documentation of the analyzed objects. Therefore, there is a need to search for methods that will be suitable for a quick technical analysis of measures taken to improve energy efficiency in existing buildings. These methods should have satisfactory results in predicting energy consumption where the input is limited, inaccurate, or uncertain. Therefore, the aim of this work was to test the usefulness of a model based on Rough Set Theory (RST) for estimating the thermal energy consumption of buildings undergoing an energy renovation. The research was carried out on a group of 109 thermally improved residential buildings, for which energy performance was based on actual energy consumption before and after thermal modernization. Specific sets of important variables characterizing the examined buildings were distinguished. The groups of variables were used to estimate energy consumption in such a way as to obtain a compromise between the effort of obtaining them and the quality of the forecast. This has allowed the construction of a prediction model that allows the use of a fast, relatively simple procedure to estimate the final energy demand rate for heating buildings.


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