Assessment of a cracked reinforced concrete supporting structure for a converter in a steel melting shop through non-destructive testing and a statistical approach – a case study

2020 ◽  
Vol 62 (11) ◽  
pp. 633-641
Author(s):  
D Das ◽  
S R Debbarma ◽  
D Bouri ◽  
S Banerjee ◽  
S Chatterjee

The subject of this paper is the occurrence of cracks and other types of damage, such as delamination of the reinforcement cover, carbonation, porosity, etc, which have occurred in a reinforced concrete supporting structure for a converter in a steel melting shop in India. The structure consists of two thick reinforced concrete walls on which the converter rests. Converters are used in a steel melting shop for blowing oxygen through hot metal and steel is produced through a reaction with carbon, silicon, phosphorus, sulphur, etc. A scientific review of the existing non-destructive test methods is carried out with reference to this case study and critical features of the testing process are described, which will help site engineers to correctly devise the test sequence and analysis procedure for assessment of the structures in specific critical conditions. Crack depth is estimated by analysing test results based on the ultrasonic pulse velocity. The paper explains how appropriate selection of the method and basic parameters is essential for estimating the most accurate crack depth. Lack of understanding of the existing condition of the material of the structure may lead to an incorrect interpretation of the test results. Further to this, a simple statistical procedure is described to identify significant cracks without detailed testing. The repair methodology and its specific features are also discussed in this paper. This case study on the assessment of the converter supporting structure will help engineers to provide solutions for similar types of damaged structure found in industry.

Author(s):  
Jukka Kähkönen ◽  
Pentti Varpasuo

Reinforced concrete wall subjected to an impact by a hard steel missile with a mass of 47 kg and an impact velocity of 135 m/s was one case study in the IRIS 2010 benchmark exercise in OECD/NEA/CSNI/IAGE framework. The wall had dimensions of 2m × 2m × 0.25m and it was simply supported. The perforation of the missile was expected. Fortum Power and Heat Ltd. participated in the benchmark. In this paper, we present our modeling and blind prediction of the benchmark case. The test results of the benchmark were released after the predictions were made. Based on the result comparison, we concluded that our model gave conservative results.


2019 ◽  
Vol 289 ◽  
pp. 10007
Author(s):  
Elisabeth Marie-Victoire ◽  
Myriam Bouichou

Corrosion in reinforced concrete is generally attributed to either carbonation or chloride presence in the vicinity of the bars. But in the field of cultural heritage, especially for the most ancient monuments, it is not rare to encounter both carbonated and chloride polluted concrete, inducing heavy corrosion, as was the case in the Villa E-1027 in Roquebrune-Cap-Martin, on the French Mediterranean seashore. The villa was designed by Eileen Gray and Jean Badovici between 1926 and 1929. Due to aggressive environmental conditions and a period of dereliction, the concrete of the villa was quite heavily decayed and a deep restoration was led between 2000 and 2006. But after a little more than 10 years, and despite active maintenance, the villa is again facing corrosion induced decay. Prior to the definition of a new restoration protocol, to better evaluate the corrosion activity, in 2017 a permanent monitoring of moisture and temperature both in the air and in the concrete was installed. In the meantime, a series of instant electrochemical measurements was performed from 2017 to 2018. A first analysis of the results of the monitoring and the non-destructive tests clearly evidences that probably due to the conjunction of the carbonation of the concrete and external active chloride pollution, corrosion can happen at quite low moisture content.


Author(s):  
R K Vanama ◽  
B Ramakrishnan ◽  
K Balasubramanian ◽  
S Patil

Current study mainly focusses on the development of a conditional assessment system for reinforced concrete structures present in marine environment demonstrating with a case study of cargo berths (CB) at Deendayal Port Trust, Kandla, Gujarat, India. The maximum tidal range at the study area is nearly 8m, making the field non-destructive tests (NDT) challenging. The proposed assessment system is based on the damage level classification (DLC) of structure, evaluated by a set of widely used NDTs. The study further investigates the usage of DLC system in comparison with the Condition Rating (CR) method developed by Verma et al. NDTs were conducted at 182 locations between CB 7-10 and observed that the condition of the marine structure, indicated by CR system and DLC system is similar irrespective of their different test approaches. The proposed DLC assessment system is reliable, quick, efficient and requires relatively lesser efforts compared to the CR system.


2012 ◽  
Vol 166-169 ◽  
pp. 1931-1934
Author(s):  
Shiuh Chuan Her ◽  
Sheng Tung Lin

Surface cracks are the most common defects in structures. Ultrasonic has been widely used as a non-destructive evaluation technology in the case of crack characterization. In this investigation, surface waves are applied to a steel block with artificial slots to characterize the crack depth. A series of test specimen with different depths of surface crack ranging from 4mm to 10mm was fabricated. The depth of the surface crack was evaluated using the pitch-catch ultrasonic technology. In this work, 2.25 MHz, 5 MHz and 10 MHz of incident waves were employed to investigate the effect of frequency on the crack depth detection. Experimental test results show that the accuracy of crack depth detection is increasing with the increase of frequency.


Author(s):  
Raimondas SADZEVICIUS ◽  
Tatjana SANKAUSKIENE ◽  
Petras MILIUS

Durability of reinforced concrete structures depends on the maintenance conditions, surveillance, and well-timed repair of structures or reconstructions. Usually, the main attention falls on the durability determination based on the evaluation of change of main physical –mechanical properties, especially, on the compression strength of concrete. In this study, tests with the rebound hammer and concrete cores extracted from the existing reinforced concrete elements in hydraulic structures are presented. The comparison of strength values obtained with the rebound hammer and the concrete core specimens of reinforced concrete in hydraulic structures is carried out. The research was performed during the scientific expedition in the period of 2010–2014. The investigated objects are allocated in hydroschemes of Druskininkai, Marijampolė, Klaipėda districts. It was established that the results obtained using the non-destructive method were by 17 % higher than the ones obtained by performing the destructive test. However, it can be said that despite this fact, the non-destructive method offers simplicity and rapidity in use: test results are readily available on site and there is a possibility to test concrete strength of those structures where cores cannot be drilled due to thin-walled or densely reinforced structures.


2020 ◽  
Vol 162 (A4) ◽  
Author(s):  
R K Vanama ◽  
B Ramakrishnan ◽  
K Balasubramanian ◽  
S Patil

Current study mainly focusses on the development of a conditional assessment system for reinforced concrete structures present in marine environment demonstrating with a case study of cargo berths (CB) at Deendayal Port Trust, Kandla, Gujarat, India. The maximum tidal range at the study area is nearly 8m, making the field non-destructive tests (NDT) challenging. The proposed assessment system is based on the damage level classification (DLC) of structure, evaluated by a set of widely used NDTs. The study further investigates the usage of DLC system in comparison with the Condition Rating (CR) method developed by Verma et al. NDTs were conducted at 182 locations between CB 7-10 and observed that the condition of the marine structure, indicated by CR system and DLC system is similar irrespective of their different test approaches. The proposed DLC assessment system is reliable, quick, efficient and requires relatively lesser efforts compared to the CR system.


2019 ◽  
Vol 26 (4) ◽  
pp. 197-208
Author(s):  
Leo Gu Li ◽  
Albert Kwok Hung Kwan

Previous research studies have indicated that using fibres to improve crack resistance and applying expansive agent (EA) to compensate shrinkage are both effective methods to mitigate shrinkage cracking of concrete, and the additions of both fibres and EA can enhance the other performance attributes of concrete. In this study, an EA was added to fibre reinforced concrete (FRC) to produce concrete mixes with various water/binder (W/B) ratios, steel fibre (SF) contents and EA contents for testing of their workability and compressive properties. The test results showed that adding EA would slightly increase the superplasticiser (SP) demand and decrease the compressive strength, Young’s modulus and Poisson’s ratio, but significantly improve the toughness and specific toughness of the steel FRC produced. Such improvement in toughness may be attributed to the pre-stress of the concrete matrix and the confinement effect of the SFs due to the expansion of the concrete and the restraint of the SFs against such expansion.


2013 ◽  
Vol 12 (3) ◽  
Author(s):  
Sudarmadi Sudarmadi

In this paper a case study about concrete strength assessment of bridge structure experiencing fire is discussed. Assessment methods include activities of visual inspection, concrete testing by Hammer Test, Ultrasonic Pulse Velocity Test, and Core Test. Then, test results are compared with the requirement of RSNI T-12-2004. Test results show that surface concrete at the location of fire deteriorates so that its quality is decreased into the category of Very Poor with ultrasonic pulse velocity ranges between 1,14 – 1,74 km/s. From test results also it can be known that concrete compressive strength of inner part of bridge pier ranges about 267 – 274 kg/cm2 and concrete compressive strength of beam and plate experiencing fire directly is about 173 kg/cm2 and 159 kg/cm2. It can be concluded that surface concrete strength at the location of fire does not meet the requirement of RSNI T-12-2004. So, repair on surface concrete of pier, beam, and plate at the location of fire is required.


Author(s):  
Erick Kim ◽  
Kamjou Mansour ◽  
Gil Garteiz ◽  
Javeck Verdugo ◽  
Ryan Ross ◽  
...  

Abstract This paper presents the failure analysis on a 1.5m flex harness for a space flight instrument that exhibited two failure modes: global isolation resistances between all adjacent traces measured tens of milliohm and lower resistance on the order of 1 kiloohm was observed on several pins. It shows a novel method using a temperature controlled air stream while monitoring isolation resistance to identify a general area of interest of a low isolation resistance failure. The paper explains how isolation resistance measurements were taken and details the steps taken in both destructive and non-destructive analyses. In theory, infrared hotspot could have been completed along the length of the flex harness to locate the failure site. However, with a field of view of approximately 5 x 5 cm, this technique would have been time prohibitive.


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