scholarly journals Evaluation of the Cooling and Pavement Performance of Basic Oxygen Furnaces Slag Used in Asphalt Mixture

Author(s):  
Long-Sheng Huang

The basic oxygen furnace slag (BOF) was wide used in road construction, but there was a lack of characteristics in different asphalt mixtures. This study investigates the properties of hot-mixed asphalt (HMA) containing stone mastic asphalt (SMA), porous asphalt (PA) and dense-graded BOF as a partial substitution for natural aggregates. The purpose of this study is to evaluate various BOF slag contents in the asphalt mixtures would affect the cooling behavior after compaction. Asphalt mixture specimens contained 0%, 20%, 40% and 60% BOF slag, respectively, as coarse aggregate. Test results showed that BOF slag has a lipophilic property, so it can be adsorbed by asphalt cement, thereby reducing the cost of asphalt. The stability value of all asphalt mixtures increases with the proportion of BOF slag replacement. In addition, the voids in the mineral aggregate (VMA) value variable exhibited significant differences among asphalt mixtures, and could determine the deviation of the cooling trend of asphalt mixtures. Furthermore; it was found that the cooling procedure of the BOF slag used in dense-graded asphalt mixture takes about 100 min, and that the temperature tends to be moderate; however, it took about 120 min of cooling the SMA and PA mixture with BOF slag. In addition, the voids distribution of dense asphalt mixture was not uniform. It would result in various locations of thermal energy temperature on asphalt mixtures that were inconsistent.

Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2169
Author(s):  
Song Li ◽  
Rui Xiong ◽  
Jiahui Zhai ◽  
Kaiyin Zhang ◽  
Wenyu Jiang ◽  
...  

In order to ensure the safety of traffic, asphalt pavement is commonly required to utilize aggregates with excellent anti-abrasion property. This results in the lack of high-quality aggregates. The incorporation of solid waste in the aggregates is regarded as a high potential alternative for solving this problem. Since its material properties, such as rough surface, high Polished Stone Value (PSV) and the excellent adhesion property of asphalt, Basic Oxygen Furnace (BOF) slag can effectively improve the skid resistance of asphalt mixtures. First, the material properties of BOF slag are reviewed in this study. Then, the skid resistance of asphalt mixtures and aggregates are commendably evaluated by the Polished Stone Value test, Wehner/Schulze Tester, Aachen Polishing Machine, British Pendulum Test and Sand Patch test. The physical and mechanical properties of BOF slag play a key role in asphalt mixtures. This review found that the skid resistance mechanism of the BOF slag asphalt mixture is governed by factors such as BOF slag properties, incorporation methods and gradation types. Finally, the economic and environmental benefits of BOF slag asphalt mixtures were discussed. In addition, the function of gas catalysis and the melting of ice and snow can be added to the BOF slag asphalt mixture for a cleaner development in engineering. Furthermore, the existing problems, research directions and corresponding measures in this field are directed towards more durable and functional asphalt pavement construction.


Materials ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2322 ◽  
Author(s):  
Yong Ye ◽  
Shaopeng Wu ◽  
Chao Li ◽  
Dezhi Kong ◽  
Benan Shu

Due to the difference of cooling and treatment processes (rolling method, hot braised method, layer pouring method), basic oxygen furnace (BOF) steel slag can be mainly classified as roller steel slag (RSS), hot braised steel slag (HBSS) and layer pouring steel slag (LPSS). Treatment difference directly results in the performance variations of different BOF steel slag and corresponding asphalt mixtures. The primary purpose of this research was to examine the effects of different cooling and treatment processes on the morphological discrepancy of different BOF steel slag. Also, the road performances of corresponding asphalt mixtures, and mechanism between steel slag performance and road performance were studied. The results show that LPSS owns the largest variability of angular index and texture index, and RSS has the most balanced morphological parameters. The structure of RSS asphalt mixture is advantageous for improving the ability of the asphalt mixture to resist the deformation and enhancing the stability of structure. Higher content of CaO and lower content of SiO2 make the acid-base reaction of RSS asphalt mixture most intense, which contribute to the best road performance of it.


2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Yuechao Zhao ◽  
Jiangkai Song ◽  
Jun Xie ◽  
Fusong Wang ◽  
Meizhu Chen ◽  
...  

Applying basic oxygen furnace (BOF) slag as aggregate in asphalt mixture is continuously investigated due to the increasing shortage of natural aggregate in recent years. However, the negative effect of BOF’s expansion in water greatly limits its further application in pavement construction. To address this problem, this paper studied the volume stability of BOF, and its asphalt mixture relied on actual engineering. The asphalt mixtures contained BOF aggregate was designed by the Marshall method with three different gradation types (AC-16, AC-20, and ATB-25). Besides, both laboratory samples and the core samples from field drilling were investigated in volume expansion rate after curing in a water bath. The economic and resource benefits of BOF replacement of natural aggregates were also analyzed. The results showed that the free calcium oxide content of BOF slag is positively related to the particle sizes. Nevertheless, the expansion rates of both the BOF aggregate and its asphalt mixture were less than 1%, which meant the BOF aggregate applied to the asphalt mixture meets the practical engineering requirements. The maximum allowable free calcium oxide content for large-grain size of steel slag is the smallest; it is also recommended that the expansibility of large-grain steel slag should be the first concern in the application. The resource assessment indicated that the use of steel slag for the construction of a trial section of one kilometer of single lane can save 967 tons of natural aggregates. The economic evaluation showed that the use of steel slag instead of natural aggregates for surface course construction could reduce the investment by 16.87%. The experimental methods and conclusions mentioned in this article provide stable references to enhance the development of sustainable pavement by recycling metallurgical slag in highway construction.


Author(s):  
Santanu Pathak ◽  
Rajan Choudhary ◽  
Abhinay Kumar

Open graded asphalt friction courses (OGAFCs) are specialty asphalt mixtures used to improve skid resistance and surface drainage. OGAFCs have additional benefits of reduced splash and spray, and lower tire–pavement interaction noise. Prolonged exposure to rainwater and load transfer through stone-on-stone contact in OGAFCs demands aggregates that are strong and hydrophobic. Rainwater acidity is expected to affect the aggregate–asphalt bond and thus moisture damage performance of OGAFC. This paper investigates the effect of rainwater acidity on moisture sensitivity of OGAFC mixtures with different aggregate types (natural aggregate, basic oxygen furnace (BOF) steel slag, and combinations of both) and modified binder types. For the first time, the present research reports the moisture damage potential of BOF OGAFC mixtures under different moisture conditioning environments created by varying the pH of contact water. With different combinations of BOF slag and natural aggregates (100:0, 25:75, 50:50, 75:25, and 0:100), and binders (polymer and crumb rubber modified), OGAFC mixtures were characterized for moisture damage through tensile strength ratio, wet Cantabro abrasion loss, and modified boiling water tests. Functional aspects of OGAFC mixtures subjected to moisture conditioning under different pH environments were also evaluated through permeability testing. Results showed that an acidic environment exacerbated the moisture damage, however, OGAFC mixtures containing BOF slag showed better performance than the control mixture (with natural aggregates only). Inclusion of BOF slag in OGAFC mixtures enhanced resistance to moisture damage under both pH environments. OGAFC mixes with 100% BOF slag content performed the best considering all moisture damage tests under both conditioning environments.


2013 ◽  
Vol 689 ◽  
pp. 304-308
Author(s):  
Zong Wu Chen ◽  
Shao Peng Wu ◽  
Jun Xie ◽  
Ju Yong Chen

Steel slag, a kind of industrial waste, has been considered applying in road construction as aggregate based on abundant indoor tests. The permanent deformation performance of asphalt mixture with Basic Oxygen Furnace (BOF) slag is evaluated by test with UTM-25 and simulation with equations at different temperatures and various stress levels in this study. Results show that the permanent deformation behavior of BOF base asphalt mixture is relatively sensitive to temperature and it can be perfectly modeled with proper equations, otherwise, strain per load cycle of specimen is responsible for mixture failure instead of accumulated permanent strain.


2021 ◽  
Vol 13 (17) ◽  
pp. 9718
Author(s):  
Amin Chegenizadeh ◽  
Pak Jing Shen ◽  
Indah Sekar Arumdani ◽  
Mochamad Arief Budihardjo ◽  
Hamid Nikraz

Bitumen is subjected to cracks and damage during its service life. Adding a material with the potential to increase the durability of bitumen can expand its service life and reduce maintenance costs. Previous studies indicate that adding crumb rubber into asphalt has a positive effect on the performance of the mixture. Using crumb rubber may solve environmental problems due to vehicle tire waste disposal by reducing maintenance costs needed to increase asphalt’s strength. Some studies have investigated the effect of bitumen mixed with crumb rubber; however, it seems that the effect of different types of rubber mixtures used has been overlooked. Therefore, this study aims to better understand the effects of the increasing amount of rubber addition in various types of asphalt mixtures and determine the optimal mixture that could be used in road construction. A series of experiment was conducted, incorporating various tests (such as Marshall stability, rutting, and fatigue), to test various mixtures of asphalt in the form of dense-graded asphalt (DGA), fine gap-graded asphalt (FGG), gap-graded asphalt (Stone Mastic Asphalt, SMA), and open-graded asphalt. The amount of added crumb rubber was 25% by weight of bitumen. All mixtures were classified as superior in rutting and fatigue resistance, since they all reached a maximum depth of rutting less than 15 mm and generated two times more failure cycles compared to the conventional asphalt. The most optimal performance asphalt mixture was showed by the SMA10 mixture, resulting in a minimum rut depth of less than 1.2 mm and producing 750% more fatigue cycles than conventional asphalt. The result indicates that the addition of 25% of the rubber particles in the binder can increase the properties and durability of asphalt mixtures.


Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4034 ◽  
Author(s):  
Dezhi Kong ◽  
Shaopeng Wu ◽  
Meizhu Chen ◽  
Meiling Zhao ◽  
Benan Shu

The fillers of ordinary and pyrolytic basic oxygen furnace (BOF) slag were selected to investigate the properties of their asphalt mastic. XRF (X-Ray Fluorescence) was used to analyze chemical composition of fillers. Meanwhile, SEM (Scanning Electron Microscope) and AIMS (Aggregate Image Measurement System) were utilized to explore meso-morphology, angularity and sphericity. Penetration, softening point and viscosity of asphalt mastic were discussed, while the rheological properties of asphalt mastic were studied by means of DSR (dynamic shear rheometer) and BBR (bending beam rheometer) tests. The experimental results show that chemical composition of different types of BOF slag is similar. The grinding energy consumption of pyrolytic BOF slag is higher than that of limestone and ordinary BOF slag. It is not recommended that pyrolytic BOF slag filler is produced by grinding process. The micro-texture structure of ordinary BOF slag filler is more abundant and their angularity index is about 15% higher than that of limestone filler. The stiffness modulus and rutting factor of asphalt mastic with ordinary BOF slag filler is higher than that of limestone filler. Meanwhile the incorporation of BOF slag filler will further reduce the low-temperature flow performance of asphalt mastic. The effect of pyrolytic BOF slag filler on the performance of asphalt mastic is less than that of ordinary BOF slag. Ordinary BOF slag filler can effectively improve high temperature anti-rutting stability of asphalt mixture. Ordinary BOF slag has a useful application prospect as filler in asphalt mixture.


2021 ◽  
Vol 13 (9) ◽  
pp. 5026
Author(s):  
Gyeong-o Kang ◽  
Jung-goo Kang ◽  
Jin-young Kim ◽  
Young-sang Kim

The aim of this study was to investigate the mechanical characteristics, microstructural properties, and environmental impact of basic oxygen furnace (BOF) slag-treated clay in South Korea. Mechanical characteristics were determined via the expansion, vane shear, and unconfined compression tests according to various curing times. Scanning electron microscopy was conducted to analyze microstructural properties. Furthermore, environmental impacts were evaluated by the leaching test and pH measurements. According to the results, at the early curing stage (within 15 h), the free lime (F-CaO) content of the BOF slag is a significant factor for developing the strength of the adopted sample. However, the particle size of the BOF slag influences the increase in the strength at subsequent curing times. It was inferred that the strength behavior of the sample exhibits three phases depending on various incremental strength ratios. The expansion magnitude of the adopted samples is influenced by the F-CaO content and also the particle size of the BOF slag. Regarding the microstructural properties, the presence of reticulation structures in the amorphous gels with intergrowths of rod-like ettringite formation was verified inside the sample. Finally, the pH values and heavy metal leachates of the samples were determined within the compatible ranges of the threshold effect levels in the marine sediments of the marine environment standard of the Republic of Korea.


2021 ◽  
Vol 13 (12) ◽  
pp. 6536
Author(s):  
Yanrong Zhao ◽  
Pengliang Sun ◽  
Ping Chen ◽  
Xiaomin Guan ◽  
Yuanhao Wang ◽  
...  

In this paper, a new method of basic oxygen furnace (BOF) slag component modification with a regulator was studied. The main mineral was designed as C4AF, C2S and C3S in modified BOF slag, and the batching method, mineral compositions, hydration rate, activation index and capability of resisting sulfate corrode also were studied. XRD, BEI and EDS were used to characterize the mineral formation, and SEM was used to study the morphology of hydration products. The results show that most inert phase in BOF slag can be converted into active minerals of C4AF and C2S through reasonable batching calculation and the amount of regulating agent. The formation of C4AF and C2S in modified BOF slag is better, and a small amount of MgO is embedded in the white intermediate phase, but C3S is not detected. With the increase in the CaO/SiO2 ratio in raw materials, the CaO/SiO2 ratio of calcium silicate minerals in modified BOF slag increases, the contents of f-CaO are less than 1.0%, and the activity index improves. Compared with the BOF slag, the activity index and exothermic rate of modified BOF slag improved obviously, and the activity index of 90 days is close to 100%. With the increase in modified BOF slag B cement, the flexural strength decrease; however, the capability of resisting sulfate corrode is improved due to the constant formation of a short rod-like shape ettringite in Na2SO4 solution and the improvement of the structure densification of the hydration products.


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