scholarly journals Effect of Fabric Count and Weave Design on the Properties of Hybrid Fabric Kenaf-Carbon Reinforced Laminated Epoxy Composites

Author(s):  
Aisyah Humaira Alias ◽  
Paridah Md Tahir ◽  
Khalina Abdan ◽  
Mohd Sapuan Salit ◽  
Md Saidin Wahab ◽  
...  

Hybrid woven kenaf-carbon composite were fabricated in this study using epoxy resin as matrix. Effects of different fabric material namely weave designs (plain and satin) and fabric counts (5×5 and 6×6) on the properties of laminated woven kenaf polymer composite were evaluated. This study evaluates the mechanical and morphological properties of hybrid fabric kenaf-carbon from kenaf yarn of 500tex. Kenaf and carbon fabrics were used in this work, where vacuum infusion technique was selected to prepare the composite and epoxy resin was used as a matrix. The fibre weight content is 30% and four specimens were prepared for each samples and tested for their tensile, flexural, and impact strengths. The morphological properties of composites were analysed through the scanning electron microscope (SEM). The results revealed that plain woven fabric is favourable in terms of tensile and impact strengths compared to satin woven fabric. Meanwhile, 5×5 of fabric count gives better flexural modulus than composite fabricated with 6×6 fabric count. The morphologies of the fractured surface investigated by SEM demonstrated better adhesion properties and less fibre pull-out on plain woven fabric.

Polymers ◽  
2018 ◽  
Vol 10 (12) ◽  
pp. 1320 ◽  
Author(s):  
H.A. Aisyah ◽  
M.T. Paridah ◽  
A. Khalina ◽  
S.M. Sapuan ◽  
M.S. Wahab ◽  
...  

The effects of different fabric materials namely weave designs (plain and satin) and fabric counts (5 × 5 and 6 × 6) on the properties of laminated woven kenaf/carbon fibre reinforced epoxy hybrid composites were evaluated. The hybrid composites were fabricated from two types of fabric, i.e., woven kenaf that was made from a yarn of 500tex and carbon fibre, by using vacuum infusion technique and epoxy resin as matrix. The panels were tested for tensile, flexural, and impact strengths. The results have revealed that plain fabric is more suitable than satin fabric for obtaining high tensile and impact strengths. Using a fabric count of 5 × 5 has generated composites that are significantly higher in flexural modulus as compared to 6 × 6 which may be attributed to their structure and design. The scanned electron micrographs of the fractured surfaces of the composites demonstrated that plain woven fabric composites had better adhesion properties than satin woven fabric composites, as indicated by the presence of notably lower amount of fibre pull out.


2021 ◽  
Vol 324 ◽  
pp. 145-150
Author(s):  
Jerome D. Lopena ◽  
Jeremiah C. Millare

The good environmental effect and possible cost reduction which can be achieved by reinforcing natural fibers in composites while improving some properties led to the development of these materials in various fields. In terms of mechanical properties of composites with natural fibers, both fiber loading and their orientation in the matrices are important factors. In this research work, the effects on the mechanical properties of reinforcing quasi-unidirectional salago fiber in epoxy resin were investigated. Varying alkaline treated fiber contents of 5 %, 10 % and 15 % by weight were characterized through tensile, flexural and impact tests. Fracture analysis after mechanical testing was done with the aid of optical microscopy. As the fiber weight content increases, results revealed enhancements on tensile strength, modulus of elasticity, flexural modulus and impact strength. Overall, the 15 wt. % fiber loading obtained the highest mechanical properties with average tensile and Izod impact strengths of 89.2 MPa and 137 J/m, respectively.


2019 ◽  
Vol 8 (4) ◽  
pp. 4497-4501 ◽  

Dry flower waste powder is incorporated in the Epoxy resin matrix to study the effect of the bio filler in Epoxy composites. Composite Specimens were prepared by using different volume fractions (0.4, 0.8, 0.12, 0.16, 0.20 v/v) of Dry flower waste bio powder in the Epoxy resin by hand layup method. Experiments were conducted to evaluate the mechanical properties such as Tensile Properties, Flexural properties and Impact strength of the epoxy composite. The results indicated that the bio filler had significant influence on the tensile and flexural modulus whereas tensile and flexural strength and impact strength of the composite are not significantly affected by the addition of the filler. Better mechanical properties were obtained at 12% v/v of Dry flower waste bio powder. Morphological properties were examined using the SEM images of tensile fractured specimen.


Author(s):  
E. A. Elbadry ◽  
M. S. Aly-Hassan ◽  
H. Hamada

Jute fiber mat reinforced unsaturated polyester matrix composites having different fiber weight contents (11, 22, 32 wt%) were fabricated by modifying the hand lay-up technique with resin pre-impregnation into the jute mats in the vacuum. Tension and three-point bending tests were carried out to evaluate the effect of fiber contents on these mechanical properties of above-mentioned composites. The results showed that as the fiber weight content increases, tensile strength and modulus increase and the improvement had occurred at 22 wt% of fiber weight content with respect to that of neat resin. As the fiber weight content increases, flexural strength and modulus increase and the improvement had occurred at 11 and 32 wt% fiber contents for the flexural modulus and strength respectively compared to those of neat resin. Fiber pull out mechanism is the failure mode revealed at the fracture surfaces under tensile loading as well as at tension side of composites under bending loading.


2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
Suhad D. Salman ◽  
Mohaiman J. Sharba ◽  
Z. Leman ◽  
M. T. H. Sultan ◽  
M. R. Ishak ◽  
...  

Nowadays, due to renewable issues, environmental concerns, and the financial problems of synthetic fibres, the development of high-performance engineering products made from natural resources is increasing all over the world. Lately, kenaf fibre has been used among many different types of natural resources in various shapes. Unidirectional long fibres or randomly oriented short fibre shapes are the most common type of kenaf fibres that have been investigated in previous works. This work characterises and evaluates the physical, mechanical, and morphological properties of plain woven kenaf fabric and its composites with three types of thermoset resin at 0°/90° and 45°/−45° orientation, in order to assess their suitability as lignocellulosic reinforced polymer composites. A vacuum infusion manufacturing technique was used to prepare the specimens with fibre weight content of 35% ± 2%. Eight specimens were prepared for each test, and five replications were adopted. A total of 78 samples were tested in this study. The results show that the composites with 0°/90° had the highest tensile, flexural strengths, and modulus. The morphological properties of composite samples were analysed through scanning electron microscopy (SEM) images and these clearly demonstrated the better interfacial adhesion between the woven kenaf and the epoxy matrix.


2021 ◽  
Vol 2 (1) ◽  
pp. 24-48
Author(s):  
Quoc-Bao Nguyen ◽  
Henri Vahabi ◽  
Agustín Rios de Anda ◽  
Davy-Louis Versace ◽  
Valérie Langlois ◽  
...  

This study has developed novel fully bio-based resorcinol epoxy resin–diatomite composites by a green two-stage process based on the living character of the cationic polymerization. This process comprises the photoinitiation and subsequently the thermal dark curing, enabling the obtaining of thick and non-transparent epoxy-diatomite composites without any solvent and amine-based hardeners. The effects of the diatomite content and the compacting pressure on microstructural, thermal, mechanical, acoustic properties, as well as the flame behavior of such composites have been thoroughly investigated. Towards the development of sound absorbing and flame-retardant construction materials, a compromise among mechanical, acoustic and flame-retardant properties was considered. Consequently, the composite obtained with 50 wt.% diatomite and 3.9 MPa compacting pressure is considered the optimal composite in the present work. Such composite exhibits the enhanced flexural modulus of 2.9 MPa, a satisfying sound absorption performance at low frequencies with Modified Sound Absorption Average (MSAA) of 0.08 (for a sample thickness of only 5 mm), and an outstanding flame retardancy behavior with the peak of heat release rate (pHRR) of 109 W/g and the total heat release of 5 kJ/g in the pyrolysis combustion flow calorimeter (PCFC) analysis.


Cellulose ◽  
2021 ◽  
Vol 28 (6) ◽  
pp. 3631-3645
Author(s):  
K. M. Faridul Hasan ◽  
Péter György Horváth ◽  
Tibor Alpár

AbstractThere is a growing interest in developing cement bonded lignocellulosic fiber (LF) composites with enhanced mechanical performances. This study assessed the possibility of developing composite panels with 12 mm thickness and around 1200 kg/m3 nominal densities from ordinary Portland cements (OPC) and mixed LFs from seven different woody plants found in Hungary. Once the mixed LFs were sieved and found fine (0–0.6 mm) and medium (0.6–0.8 mm) length fibers. The optimum ratio for LF, OPC, water glass (Na2SiO3), and cement stone was found to be 1:3.5:0.7:0.07. The semi-dry process, which is a comparatively cheaper and less labor intensive technology, was used for producing the composites. After 28 days of curing, the composite panels were characterized for mechanical, physical, thermal, and morphological properties. A scanning electron microscopy (SEM) test was conducted to observe the fiber orientation in the matrix before and after the bending test, which showed the clear presence of the fibers in the composites. The FTIR (Fourier transform infrared spectroscopy) was conducted to investigate the presence of chemical compounds of LF in the composite panels. Different physical (water absorption and thickness swelling) characteristics of the composite panels were investigated. Furthermore, mechanical properties (flexural properties and internal bonding strength) of the composite panels were also found to be satisfactory. The flexural modulus and internal bonding strengths of composite panel 2 is higher than other three boards, although the flexural strength is a little lower than composite panel 1. The thermogravimetric analysis and differential thermogravimetry also indicated better thermal stability of composite panels which could be used as potential insulation panel for buildings. Graphic abstract


Molecules ◽  
2021 ◽  
Vol 26 (4) ◽  
pp. 773
Author(s):  
Ahmad Safwan Ismail ◽  
Mohammad Jawaid ◽  
Norul Hisham Hamid ◽  
Ridwan Yahaya ◽  
Azman Hassan

Polymer blends is a well-established and suitable method to produced new polymeric materials as compared to synthesis of a new polymer. The combination of two different types of polymers will produce a new and unique material, which has the attribute of both polymers. The aim of this work is to analyze mechanical and morphological properties of bio-phenolic/epoxy polymer blends to find the best formulation for future study. Bio-phenolic/epoxy polymer blends were fabricated using the hand lay-up method at different loading of bio-phenolic (5 wt%, 10 wt%, 15 wt%, 20 wt%, and 25 wt%) in the epoxy matrix whereas neat bio-phenolic and epoxy samples were also fabricated for comparison. Results indicated that mechanical properties were improved for bio-phenolic/epoxy polymer blends compared to neat epoxy and phenolic. In addition, there is no sign of phase separation in polymer blends. The highest tensile, flexural, and impact strength was shown by P-20(biophenolic-20 wt% and Epoxy-80 wt%) whereas P-25 (biophenolic-25 wt% and Epoxy-75 wt%) has the highest tensile and flexural modulus. Based on the finding, it is concluded that P-20 shows better overall mechanical properties among the polymer blends. Based on this finding, the bio-phenolic/epoxy blend with 20 wt% will be used for further study on flax-reinforced bio-phenolic/epoxy polymer blends.


2020 ◽  
Vol 10 (3) ◽  
pp. 1159 ◽  
Author(s):  
Yingmei Xie ◽  
Hiroki Kurita ◽  
Ryugo Ishigami ◽  
Fumio Narita

Epoxy resins are a widely used common polymer due to their excellent mechanical properties. On the other hand, cellulose nanofiber (CNF) is one of the new generation of fibers, and recent test results show that CNF reinforced polymers have high mechanical properties. It has also been reported that an extremely low CNF addition increases the mechanical properties of the matrix resin. In this study, we prepared extremely-low CNF (~1 wt.%) reinforced epoxy resin matrix (epoxy-CNF) composites, and tried to understand the strengthening mechanism of the epoxy-CNF composite through the three-point flexural test, finite element analysis (FEA), and discussion based on organic chemistry. The flexural modulus and strength were significantly increased by the extremely low CNF addition (less than 0.2 wt.%), although the theories for short-fiber-reinforced composites cannot explain the strengthening mechanism of the epoxy-CNF composite. Hence, we propose the possibility that CNF behaves as an auxiliary agent to enhance the structure of the epoxy molecule, and not as a reinforcing fiber in the epoxy resin matrix.


2012 ◽  
Vol 182-183 ◽  
pp. 76-79 ◽  
Author(s):  
Lei Lei Song ◽  
Quan Rong Liu ◽  
Jia Lu Li

In this paper, carbon fiber reinforced resin matrix composites were produced by stacking eight pieces of carbon fiber woven plain fabric and subjected to accelerated ageing. Accelerated ageing was carried out in oven at 180°C for three different time intervals (60 hours, 120 hours and 180 hours). The influence of different ageing time intervals at 180°C on tensile properties of laminated composites was examined, compared with the composites without aging. The appearance and damage forms of these laminated composites were investigated. The results revealed that the tensile strength of the laminates declined significantly after long term accelerated aging at 180°C. The average tensile strengths of composite samples aged 60 hours, 120 hours, and 180 hours period of time at 180°C are 80.36%, 79.82%, 76.57% of average tensile strength of composite samples without aging, respectively. The high temperature accelerated aging makes the resin macromolecular structure in the composites changed, and then the adhesive force between fiber bundles and resin declines rapidly which result in the tensile strength of composites aged decrease. This research provides a useful reference for long term durability of laminated/epoxy resin composites.


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