scholarly journals Experimental Investigation into the Effect of Surface Roughness and Mechanical Properties of 3D-Printed Titanium Ti-64 ELI after Heat Treatment

2021 ◽  
Author(s):  
Lebogang Lebea ◽  
Harry M Ngwangwa ◽  
Dawood Desai ◽  
Fuluphelo Nemavhola
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Dental Implants ◽  
Dental Implant ◽  
Complex Geometry ◽  
Poor Performance ◽  
Vital Role ◽  
Ultimate Tensile Stress ◽  
3D Printed ◽  
Effect Of Surface

The initial stability after implantology is paramount to the survival of the dental implant and the surface roughness of the implant plays a vital role in this regard. The characterisation of surface topography is a complicated branch of metrology, with a huge range of parameters available. Each parameter contributes significantly towards the survival and mechanical properties of 3D-printed specimens. The purpose of this paper is to experimentally investigate the effect of surface roughness of 3D-printed dental implants and 3D-printed dogbone tensile samples under areal height (Ra) parameters, amplitude parameters (average of ordinates), skewness (Rsk) parameters and mechanical properties. During the experiment, roughness values were analysed and the results showed that the skewness parameter demonstrated a minimum value of 0.596%. The 3D-printed dental implant recorded Ra with a 3.4 mm diameter at 43.23% and the 3D-printed dental implant with a 4.3 mm diameter at 26.18%. Samples with a complex geometry exhibited a higher roughness surface, which was the greatest difficulty of additive manufacturing when evaluating surface finish. The results show that when the ultimate tensile stress (UTS) decreases from 968.35 MPa to 955.25 MPa, Ra increases by 1.4% and when UTS increases to 961.18 MPa, Ra increases by 0.6%. When the cycle decreases from 262142 to 137433, Ra shows that less than a 90.74% increase in cycle is obtained. For 3D-printed dental implants, the higher the surface roughness, the lower the mechanical properties, ultimately leading to decreased implant life and poor performance.

scholarly journals Experimental investigation into the effect of surface roughness and mechanical properties of 3D-printed titanium Ti-64 ELI after heat treatment

2021 ◽  
Vol 16 (1) ◽  
Author(s):  
L. Lebea ◽  
H. M. Ngwangwa ◽  
D. Desai ◽  
F. Nemavhola
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Stress ◽  
Dental Implants ◽  
Dental Implant ◽  
Three Dimensional ◽  
Ultimate Tensile Stress ◽  
Arithmetic Mean ◽  
Mean Deviation ◽  
Effect Of Surface

AbstractThe initial stability after implantology is paramount to the survival of the dental implant, and the surface roughness of the implant plays a vital role in this regard. The characterisation of surface topography is a complicated branch of metrology, with a huge range of parameters available. Each parameter contributes significantly towards the survival and mechanical properties of three-dimensional printed specimens. The purpose of this paper is to experimentally investigate the effect of surface roughness of three-dimensional printed dental implants and three-dimensional printed dogbone tensile samples under areal height parameters, amplitude parameters (average of ordinates), skewness parameters and mechanical properties. During the experiment, roughness values were analysed, and the results showed that the skewness parameter demonstrated a minimum value of 0.59%. The three-dimensional printed dental implant recorded the arithmetic mean deviation of the assessed profile with a 3.4-mm diameter at 43.23% and the three-dimensional printed dental implant with a 4.3-mm diameter at 26.18%. Samples with a complex geometry exhibited a higher roughness surface, which was the greatest difficulty of additive manufacturing when evaluating surface finish. The results show that when the ultimate tensile stress decreases from 968.35 to 955.25 MPa, the arithmetic mean deviation increases by 1.4%, and when ultimate tensile stress increases to 961.18 MPa, the arithmetic mean deviation increases by 0.6%. When the cycle decreases from 262,142 to 137,433, the arithmetic mean deviation shows that less than a 90.74% increase in the cycle is obtained. For the three-dimensional printed dental implants, the higher the surface roughness, the lower the mechanical properties, ultimately leading to decreased implant life and poor performance.

scholarly journals Life Prediction and Experimental Validation of a 3d Printed Dental Titanium Ti64ELI Implant

2021 ◽  
Author(s):  
Lebogang Clerrence Lebea ◽  
Harry Ngwangwa ◽  
Dawood Desai ◽  
Fulufhelo Nemavhola
Keyword(s):  
Dental Implants ◽  
Dental Implant ◽  
Correction Factor ◽  
Structural Integrity ◽  
Clinical Success ◽  
Element Model ◽  
Vital Role ◽  
Fatigue Tests ◽  
Normal Strain ◽  
3D Printed

Fatigue analysis plays a vital role in determining the structural integrity and life of a dental implant. With the use of such implants on the rise, there is a corresponding increase in the number of implant failures. As such, the aim of this research paper is to investigate the life of 3D-printed dental implants. The dental implants considered in this study were 3D printed according to the direct metal laser sintering (DMLS) method. Additionally, a finite element model was developed to study their performance, while fatigue life was predicted using Fe-Safe software®. The model was validated experimentally by performing fatigue tests. The life of the dental implants was analysed based on Normal strain and the Brown-Miller with Morrow mean correction factor algorithm. The model revealed that there was a strong correlation between the FEA and the experimental results. The clinical success of 3D-printed dental implant experimentally is 20.51 years and computationally under Normal strain is 19.89 years and Brown-Miller with Morrow mean correction factor is 26.82 years.

scholarly journals The Impact of Slicing Softwares on the Mechanical Properties of 3D Printed Parts

2020 ◽  
Vol 9 (2) ◽  
pp. 487-494
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
3D Printer ◽  
Stl File ◽  
3D Printed ◽  
Intersection Curves ◽  
The Impact

“Slicing tool” or “Slicing Software” computes the intersection curves of models and slicing planes. They improve the quality of the model being printed when given in the form of STL file. Upon analyzing a specimen that has been printed using two different slicing tools, there was a drastic variation on account of the mechanical properties of the specimen. The ultimate tensile strength and the surface roughness of the material vary from one tool to another. This paper reports an investigation and analysis of the variation in the ultimate tensile strength and the surface roughness of the specimen, given that the 3D printer and the model being printed is the same, with a variation of usage of slicing software. This analysis includes ReplicatorG, Flashprint as the two different slicing tools that are used for slicing of the model. The variation in the ultimate tensile strength and the surface roughness are measured and represented statistically through graphs. An appropriate decisive conclusion was drawn on the basis of the observations and analysis of the experiment on relevance to the behavior and mechanical properties of the specimen.

scholarly journals Impact of vapor polishing on surface quality and mechanical properties of extruded ABS

2018 ◽  
Vol 24 (2) ◽  
pp. 501-508 ◽  
Author(s):  
Clayton Neff ◽  
Matthew Trapuzzano ◽  
Nathan B. Crane
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Surface Quality ◽  
Complex Geometry ◽  
Substantial Impact ◽  
Solvent Vapor ◽  
Content Type ◽  
Minimal Impact ◽  
End Use ◽  
Traditional Manufacturing

Purpose Additive manufacturing (AM) is readily capable of producing models and prototypes of complex geometry and is advancing in creating functional parts. However, AM processes typically underperform traditional manufacturing methods in mechanical properties, surface roughness and hermeticity. Solvent vapor treatments (vapor polishing) are commonly used to improve surface quality in thermoplastic parts, but the results are poorly characterized. Design/methodology/approach This work quantifies the surface roughness change and also evaluates the effect on hermeticity and mechanical property impacts for “as-printed” and acetone vapor-polished ABS tensile specimens of 1-, 2- and 4-mm thicknesses produced by material extrusion (FDM). Findings Vapor polishing proves to decrease the power spectral density for surface roughness features larger than 20 µm by a factor of 10× and shows significant improvement in hermeticity based on both perfluorocarbon gross leak and pressure leak tests. However, there is minimal impact on mechanical properties with the thin specimens showing a slight increase in elongation at break but decreased elastic modulus. A bi-exponential diffusion decay model for solvent evaporation suggest a thickness-independent and thickness-dependent time constant with the latter supporting a plasticizing effect on mechanical properties. Originality/value The contributions of this work show vapor polishing can have a substantial impact on the performance for end-use application of ABS FDM components.

scholarly journals Effect of surface roughness in the determination of the mechanical properties of material using nanoindentation test

Scanning ◽  
2013 ◽  
Vol 36 (1) ◽  
pp. 134-149 ◽  
Author(s):  
Yang Xia ◽  
Maxence Bigerelle ◽  
Julie Marteau ◽  
Pierre-Emmanuel Mazeran ◽  
Salima Bouvier ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Nanoindentation Test ◽  
Effect Of Surface

scholarly journals Effect of Porosity and Crystallinity on 3D Printed PLA Properties

Polymers ◽  
2019 ◽  
Vol 11 (9) ◽  
pp. 1487 ◽  
Author(s):  
Yuhan Liao ◽  
Chang Liu ◽  
Bartolomeo Coppola ◽  
Giuseppina Barra ◽  
Luciano Di Maio ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Polylactic Acid ◽  
Complex Geometry ◽  
Fused Filament Fabrication ◽  
3D Printed ◽  
Physical Changes ◽  
Crystalline Forms

Additive manufacturing (AM) is a promising technology for the rapid tooling and fabrication of complex geometry components. Among all AM techniques, fused filament fabrication (FFF) is the most widely used technique for polymers. However, the consistency and properties control of the FFF product remains a challenging issue. This study aims to investigate physical changes during the 3D printing of polylactic acid (PLA). The correlations between the porosity, crystallinity and mechanical properties of the printed parts were studied. Moreover, the effects of the build-platform temperature were investigated. The experimental results confirmed the anisotropy of printed objects due to the occurrence of orientation phenomena during the filament deposition and the formation both of ordered and disordered crystalline forms (α and δ, respectively). A heat treatment post-3D printing was proposed as an effective method to improve mechanical properties by optimizing the crystallinity (transforming the δ form into the α one) and overcoming the anisotropy of the 3D printed object.

Effect of surface modification of zirconia on cell adhesion, metabolic activity and proliferation of human osteoblasts

2017 ◽  
Vol 62 (1) ◽  
Author(s):  
Waleed M.S. Al Qahtani ◽  
Christine Schille ◽  
Sebastian Spintzyk ◽  
Mohammed S.A. Al Qahtani ◽  
Eva Engel ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Phase Transformation ◽  
Dental Implants ◽  
State Of The Art ◽  
Human Osteoblast ◽  
Stabilized Zirconia ◽  
Human Osteoblasts ◽  
Titanium Dental Implants ◽  
Zirconia Implants ◽  
Effect Of Surface

AbstractTitanium dental implants with sandblasted and/or acid-etched surfaces have shown clinical superiority in comparison to their smooth, machined counterparts, and are now state of the art. Sandblasting of finished, sintered zirconia implants, however, will damage the surface structure and affect the mechanical properties. To improve osseointegration of zirconia dental implants without impairing the original mechanical strength by crack initiation and partial phase transformation from tetragonal to monoclinic, roughening of the zirconia surface by sandblasting before the final sintering step was employed. Impact of the treatments on cellular reactions of SAOS-2 human osteoblast-like cells was investigated. Sandblasting of Yttrium-stabilized zirconia (Y-TZP) with 120 μm and 250 μm Al

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