Achieving Injectivity Optimization and Zonal Rates Allocation through Multi-Zone Intelligent Completion Technology – A Field B Case Study from Offshore Malaysia

2021 ◽  
Author(s):  
Fuziana Tusimin ◽  
Latief Riyanto ◽  
Nurul Aula A'akif Fadzil ◽  
Nur Syazana Sadan ◽  
Asba Mazidah Abu Bakar ◽  
...  

Abstract Properly distributing injected fluid to provide injection conformance and reservoir pressure support into the respective zones of interest in mature fields can be challenging. This challenge, with injection fluid distribution, is typically encountered in fields with high contrast in permeability, reservoir pressure, and injectivity indexes among individual zones. Deployment of intelligent completion (IC) technology to address this challenge has rapidly increased, especially in multi-zone water injector wells, due to its capabilities for real-time reservoir monitoring and control of the fluid injected into multiple zones without requiring well interventions. This paper presents a case study of successful installation of IC technology in two water injector wells in Field B offshore Sarawak. The main objective of the IC implementation is to provide an efficient water-injection method for pressure support to the nearby oil producers and counteract the gas expansion through water injection at the flank area. Water injection implementation using the IC approach can further develop the oil rims and improve oil recovery in the particular reservoir to extend the field's production life. The custom tailored inflow control valve (ICV) design is robust enough to provide control of desired zonal injection rates. Each well was installed with two sets of ICVs to control the injection rate for each dedicated zone as well as a real-time permanent downhole gauge (PDG) to monitor the pressure drop across the ICV for zonal rates allocation / analysis. Apart from conceptual and detailed engineering study of the applied IC technology, proper downhole equipment selection and integration with surface facilities are also crucial to ensure successful implementation of the IC system as a holistic solution to achieve the injection objective. Post well completion installation, a water injectivity test was performed in both the selective and commingle injection modes. During selective injection testing, different positions of the ICV were manipulated and the water injection rate was monitored. This testing approach was performed for each ICV in the well. Post selective injection testing, commingle testing was conducted at the base 9,000 bwpd and maximum injection target of 18,000 bwpd, in which the testing was successfully executed to achieve the maximum well target injection rate. This paper shall discuss the reservoir management strategy through deployment of the water injectors, conceptual well completion design, and multi-zone injectivity requirements. Details such as ICV design using pre-drill and post-drill information, final well completion strategy, pre-installation preparation, installation optimization, execution of the IC deployment, injectivity test procedure, and results are discussed as well.

2010 ◽  
Author(s):  
Efejera Akpodiate Ejofodomi ◽  
Malcolm Yates ◽  
Robert Downie ◽  
Tarik Itibrout ◽  
O.A. Catoi

Energies ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 816 ◽  
Author(s):  
Daigang Wang ◽  
Yong Li ◽  
Jing Zhang ◽  
Chenji Wei ◽  
Yuwei Jiao ◽  
...  

Due to the coexistence of multiple types of reservoir bodies and widely distributed aquifer support in karst carbonate reservoirs, it remains a great challenge to understand the reservoir flow dynamics based on traditional capacitance–resistance (CRM) models and Darcy’s percolation theory. To solve this issue, an improved injector–producer-pair-based CRM model coupling the effect of active aquifer support was first developed and combined with the newly-developed Stochastic Simplex Approximate Gradient (StoSAG) optimization algorithm for accurate inter-well connectivity estimation in a waterflood operation. The improved CRM–StoSAG workflow was further applied for real-time production optimization to find the optimal water injection rate at each control step by maximizing the net present value of production. The case study conducted for a typical karst reservoir indicated that the proposed workflow can provide good insight into complex multi-phase flow behaviors in karst carbonate reservoirs. Low connectivity coefficient and time delay constant most likely refer to active aquifer support through a high-permeable flow channel. Moreover, the injector–producer pair may be interconnected by complex fissure zones when both the connectivity coefficient and time delay constant are relatively large.


2022 ◽  
Author(s):  
Erfan Mustafa Al lawe ◽  
Adnan Humaidan ◽  
Afolabi Amodu ◽  
Mike Parker ◽  
Oscar Alvarado ◽  
...  

Abstract Zubair formation in West Qurna field, is one of the largest prolific reservoirs comprising of oil bearing sandstone layers interbedded with shale sequences. An average productivity index of 6 STB/D/psi is observed without any types of stimulation treatment. As the reservoir pressure declines from production, a peripheral water injection strategy was planned in both flanks of the reservoir to enhance the existing wells production deliverability. The peripheral injection program was initiated by drilling several injectors in the west flank. Well A1 was the first injector drilled and its reservoir pressure indicated good communication with the up-dip production wells. An injection test was conducted, revealing an estimated injectivity index of 0.06 STB//D/psi. Candidate well was then re-perforated and stimulated with HF/HCl mud acid, however no significant improvement in injectivity was observed due to the complex reservoir mineralogy and heterogeneity associated to the different targeted layers. An extended high-pressure injection test was performed achieving an injectivity index of 0.29 STB/D/psi at 4500 psi. As this performance was sub-optimal, a proppant fracture was proposed to achieve an optimal injection rate. A reservoir-centric fracture model was built, using the petrophysical and geo-mechanical properties from the Zubair formation, with the objective of optimizing the perforation cluster, fracture placement and injectivity performance. A wellhead isolation tool was utilized as wellhead rating was not able to withstand the fracture model surface pressure; downhole gauges were also installed to provide an accurate analysis of the pressure trends. The job commenced with a brine injection test to determine the base-line injectivity profile. The tubing volume was then displaced with a linear gel to perform a step-rate / step-down test. The analysis of the step-rate test revealed the fracture extension pressure, which was set as the maximum allowable injection pressure when the well is put on continuous injection. The step-down test showed significant near wellbore tortuosity with negligible perforation friction. A fracture fluid calibration test was then performed to validate the integrated model leak-off profile, fracture gradient and young’s modulus; via a coupled pressure fall-off and temperature log analysis. Based on the fluid efficiency, the pad volume was adjusted to achieve a tip screen-out. The job was successfully pumped and tip screen-out was achieved after pumping over ~90% of the planned proppant volume. A 7 days post-frac extended injection test was then conducted, achieving an injection rate of 12.5 KBWD at 1300 psi with an injectivity index of 4.2 STB/D/psi. These results proved that the implementation of a reservoir-centric Proppant Fracture treatment, can drastically improve the water injection strategy and field deliverability performance even in good quality rock formations. This first integrated fracture model and water injection field strategy, represents a building platform for further field development optimization plans in Southern Iraq.


2021 ◽  
Author(s):  
Mykhailo Pytko ◽  
Pavlo Kuchkovskyi ◽  
Ibrahim Abdellaitif ◽  
Ernesto Franco Delgado ◽  
Andriy Vyslobitsky ◽  
...  

Abstract This paper describes three coiled tubing (CT) applications in depleted reservoir wells, where full circulation and precise fluid placement were achievable only by using a novel solids-free loss-control system, such as abrasive perforating applications. It also describes the preparation work, such as laboratory results and mixing procedure performed to ensure successful implementation. The analysis of Ukrainian reservoir conditions by local and global engineering teams showed that in a highly depleted well, abrasive jetting through CT was the best option to efficiently perforate the wellbore. However, this approach could lead to later impairment of the gas production if the abrasive material (sand) could not be entirely recovered. Such a risk was even higher as wells were depleted and significant losses to the formation occurred. The use of solids-free fluid-loss material that was easy to mix, pump, and remove after the operation, was, therefore, critical to the success of that approach. In Ukraine, most of the brownfields have a reservoir pressure that varies between 50% and 20% of the original reservoir pressure. This is a challenge for CT operations in general and especially for abrasive jetting, which requires full circulation to remove solids. It also complicates intervention when precise fluid placement control is required, such as spotting cement to avoid its being lost into the formation. The perforation solids-free loss-control system is a highly crosslinked Hydroxy-Ethyl Cellulose (HEC) system designed for use after perforating when high-loss situations require a low-viscosity, nondamaging, bridging agent as is normally required in sand control applications. It is supplied as gel particles that are readily dispersed in most completion brines. The particles form a low-permeability filter cake that is pliable, conforms to the formation surface, and limits fluid loss. The system produces low friction pressures, which enable its placement using CT. Introduction of that system in Ukraine allowed the full circulation of sand or cuttings to surface without inducing significant damage to the formation for first time; it was also used for balanced cement plug placements. This project was the first application of the solids-free loss-control system in combination with CT operations. It previously was used only for loss control material during the well completion phase in sand formations with the use of drilling rigs.


2021 ◽  
Author(s):  
Nadir Husein ◽  
Evgeny Aleksandrovich Malyavko ◽  
Ruslan Rashidovich Gazizov ◽  
Anton Vitalyevich Buyanov ◽  
Aleksey Aleksandrovich Romanov ◽  
...  

Abstract Today, efficient field development cannot be managed without proper surveillance providing oil companies with important geological and engineering information for prompt decision-making. Once continuous production is achieved, it is necessary to maintain a consistently high level of oil recovery. As a rule, a reservoir pressure maintenance system is extensively implemented for this purpose over the entire area because of decreasing reservoir pressure. At the same time, it is important to adjust the water injection to timely prevent water cut increasing in production wells, while maintaining efficient reservoir pressure compensation across the field. That is why it is necessary to have a relevant inter-well hydrodynamic model as well as to quantify the water injection rate. There are many ways to analyse the efficiency of the reservoir pressure maintenance system, but not all of them yield a positive, and most importantly, a reliable result. It is crucial that extensive zonal production surveillance efforts generate a significant economic effect and the information obtained helps boost oil production. Thus, the main objective of this paper is to identify a method and conduct an effective study to establish the degree of reservoir connectivity and quantify the inter-well parameters of a low permeability tested field.


2020 ◽  
Vol 35 (4) ◽  
pp. 21-31
Author(s):  
Damir Zadravec ◽  
Vladislav Brkić

In the process of oil reservoir waterflooding, natural water dump flood technology for reservoir pressure decline prevention is considered as an unconventional but technically less demanding, more economical and safer method in comparison to surface power water injection. With natural dump flood technology, a single well serves as a water producer from a water bearing layer (aquifer) and simultaneously through gravity and the pressure difference between the aquifer and the depleted oil reservoir, it serves as a water injector inside the oil reservoir without expensive and complex injecting water treatment facilities at the surface. With the use of such technology and the running of intelligent well completion, it allows for the permanent monitoring of water production, injection rates and temperature inside the chosen reservoir. In addition, in offshore operations, the use of a subsea wellhead with a mud line suspension system allows for the placing of the injector well at the best predetermined position for water injection in a targeting reservoir and, together with an efficient subsurface acoustic data acquisition system, leads to better reservoir management and well integrity improvement. The overview and critical reflection of the drilling and intelligent completion of a natural dump flooding well for reservoir pressure support in partially depleted oil reservoirs in the Persian/Arabian Gulf has been given, referring to both their preparation and execution phase. The possibility of applying natural water dump flood was also considered in the Croatian onshore Beničanci oil field through a pilot project of water injection into the Be-62 well.


2021 ◽  
Vol 13 (6) ◽  
pp. 3343 ◽  
Author(s):  
Sandeep Jagtap ◽  
George Skouteris ◽  
Vilendra Choudhari ◽  
Shahin Rahimifard ◽  
Linh Nguyen Khanh Duong

There is a lack of knowledge among food manufacturers about adopting the Internet of Things (IoT)-based water monitoring system and its ability to support water minimisation activities. It is therefore necessary to investigate the applicability of IoT-based real-time water monitoring systems in a real food manufacturing environment to pursue water-saving opportunities accordingly. This article aims to propose an architecture of an IoT-based water-monitoring system needed for real-time monitoring of water usage, and address any water inefficiencies within food manufacturing. This article looks at a study conducted in a food beverage factory where an IoT-based real-time water monitoring system is implemented to analyse the complete water usage in order to devise solutions and address water overconsumption/wastage during the manufacturing process. The successful implementation of an IoT-based real-time water monitoring system offered the beverage factory a detailed analysis of the water consumption and insights into the water hotspots that needed attention. This action initiated several water-saving project opportunities, which contributed to the improvement of water sustainability and led to an 11% reduction in the beverage factory’s daily water usage.


2021 ◽  
Author(s):  
Bilal A. Hakim ◽  
Brandon Thibodeaux ◽  
Chris Brinkman ◽  
Joe Gomes ◽  
Kevin Smith ◽  
...  

Abstract Waterflooding in deepwater reservoirs typically involves injecting seawater or produced water from the surface via pumps into injection wells. This technique is often cost-prohibitive for many reservoirs and poses significant mechanical/operational risks. This paper discusses how one Gulf of Mexico (GOM) operator overcame all these challenges using smart well technology to implement the first controlled dumpflood in deepwater GOM and boosted the injection rate, reservoir pressure, and recovery from a reservoir at a depth of 20,000 ft. In a typical dumpflood project, uncontrolled water production from the aquifer and subsequent injection into the target zone occurs downhole within the same wellbore. Therefore, typical surface and downhole complexities associated with conventional waterflood projects can be avoided. In this first deepwater GOM controlled dumpflood well, the controlled water flow (≥20,000 bbl/d) is directed from the source aquifer to the target oil zone via inflow control valves (ICV). The ICV, downhole permanent pressure gauges, and the downhole flowmeter provide complete surveillance and control of the injection operation to achieve reservoir management and optimize the waterflood objectives. A world-class Pliocene oil reservoir in the deepwater GOM underwent significant pressure depletion due to a weak water-drive mechanism. Extensive subsurface studies and modeling suggested great rock quality and reservoir connectivity, favorable oil-water mobility ratios, and significant upside potential making this reservoir a perfect candidate for waterflooding. Given topsides facility space constraints, a topsides injection was ruled out. Seawater injection via subsea pumping was deemed risky and marginally economical given the high cost and low commodity prices. The asset team then brainstormed ways to minimize the cost and overcome the associated risks and challenges. The asset team envisioned a dumpflood scenario would overcome all the challenges, but a dumpflood had not previously been implemented in the deepwater GOM. From a technical standpoint, all the known risks were identified and addressed, and a low risk factor was determined for this project. After a complex well completion job, the injection rate was ramped-up to ≥20,000 bwpd water via the ICV. An immediate uptick in reservoir pressure and production rate was observed in the producer well 3,000 ft away. Continuous injection has resulted in reservoir pressure and flowrate increases by at least 1,000 psi and 4,000 bopd, respectively, consistent with reservoir modeling estimates. The operator was successful in implementing an existing technology in a unique way in the deepwater environment. A naturally occurring water source at a depth of 19,000 ft was efficiently harvested to increase recovery from a reservoir at a fraction of the cost of a conventional deepwater waterflood project. Great interdisciplinary collaboration and forward thinking enabled the success of this unique project, opening up tremendous possibilities to increase recovery from other fields where a conventional waterflood may not be justifiable.


2020 ◽  
Vol 21 (1) ◽  
pp. 39-44
Author(s):  
Ayat Ahmed Jassim ◽  
Abdul Aali Al-dabaj ◽  
Aqeel S. AL-Adili

The water injection of the most important technologies to increase oil production from petroleum reservoirs. In this research, we developed a model for oil tank using the software RUBIS for reservoir simulation. This model was used to make comparison in the production of oil and the reservoir pressure for two case studies where the water was not injected in the first case study but adding new vertical wells while, later, it was injected in the second case study. It represents the results of this work that if the water is not injected, the reservoir model that has been upgraded can produce only 2.9% of the original oil in the tank. This case study also represents a drop in reservoir pressure, which was not enough to support oil production. Thus, the implementation of water injection in the second case study of the average reservoir pressure may support, which led to an increase in oil production by up to 5.5% of the original oil in the tank. so that, the use of water injection is a useful way to increase oil production. Therefore, many of the issues related to this subject valuable of study where the development of new ideas and techniques.


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