Enhanced Thru-Tubing Ceramic Sand Screen: Performance Review from Pilot Installation in Offshore East Malaysia

2021 ◽  
Author(s):  
Wei Jian Yeap ◽  
Nur Atiqah Hassan ◽  
Khairul Nizam Idris ◽  
Catherine Tang Ye Lin ◽  
Freddy Layang anak Bakon ◽  
...  
Keyword(s):  
Gas Flow ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Field Application ◽  
Sand Production ◽  
Original Design ◽  
Pilot Testing ◽  
Erosion Risk ◽  
Sand Control ◽  
Sustainability Issue

Abstract Sand production remains as one of the most challenging complications in managing mature fields in Malaysia. More than half of the wells in Malaysian fields are completed with downhole primary sand control or require sand management throughout their lifetime. To further aggravate the issue, most primary sand controls installed have suffered from failure after an extended period of production. Thus, operators are often compelled to rely on thru-tubing metallic sand screens to reactivate idle sand wells. However, most metallic sand screens suffer from sustainability issue due to substantial erosion especially for those installed in wells with high gas flow rate. Therefore, alternative technology such as through-tubing ceramic sand screen (TTCSS) has been considered and applied due to its higher durability and resistance against erosion. This paper will discuss the evolution of TTCSS design and performance improvement in terms of longevity. Field application in Malaysian mature fields has shown that ceramic sand screen demonstrates a longer lifetime when compared to conventional metallic sand screen. However, to further improve the mean time between failures (MTBF) of TTCSS, extensive studies have been conducted by carrying out detailed teardown investigation and computational fluid dynamic (CFD) simulation. Design changes have been proposed and incorporated to mitigate the erosion risk at end cap area based on previous well installation. The enhanced TTCSS were then installed in the same well with high erosional velocity as pilot testing. The operating well envelope and installation method were maintained following the previous installation. TTCSS with enhanced design were then retrieved after a period of three months for detailed evaluation. Several criteria have been identified as key performance indicators for the success of enhanced TTCSS design. Throughout the pilot testing period, sand production at surface has been closely monitored to detect any sand grains larger than screen slot sizing. Upon retrieval, enhanced design of TTCSS shall not exhibit similar erosion patterns at end cap area which will affect the integrity of spring compensator system and cause the screen to lose its filtration mechanism. Lastly, enhanced TTCSS design shall prevent parting of screen during retrieval, reducing the risk of leaving the screen downhole as fish. This paper will present the outcome of pilot testing of enhanced TTCSS by comparing the performance with the original design using both teardown investigation and velocity calculation. Suggestion for further optimization will also be discussed to ensure TTCSS remains as one of the competent candidates for remedial sand control which can offer greater durability and longevity.

Hydrodynamically-Enhanced Light Intensity Distribution in an Externally-Irradiated Novel Aerated Photoreactor: CFD Simulation and Experimental Studies

2008 ◽  
Vol 6 (1) ◽  
Author(s):  
Francisco J Trujillo ◽  
Ivy A-L Lee ◽  
Chen-Han Hsu ◽  
Tomasz Safinski ◽  
Adesoji A Adesina
Keyword(s):  
Transport Equation ◽  
Gas Flow ◽  
Cfd Simulation ◽  
Liquid Mixture ◽  
Radiation Transport ◽  
Specular Reflection ◽  
Fluid Dynamic ◽  
Experimental Studies ◽  
Incident Radiation ◽  
Radiation Transport Equation

The enhancement of the surface incident radiation on the walls of an externally-irradiated bubble tank photoreactor was studied and modeled by solving the radiation transport equation (RTE) in conjunction with the continuity, momentum and k-e turbulence equations. Computational fluid dynamic (CFD) simulation results were complemented with actinometric runs to determine the effect of the gas flow rate on the radiation loss by reflection at the surface of the gas-liquid mixture due to bursting of the bubbles. The model assumed that the gas-liquid mixture is a semitransparent medium where the light is scattered as a result of specular reflection and refraction when the light rays impinge on the air bubbles. The superficial reflectivity at the top of the gas-liquid mixture was linearly correlated with the superficial gas velocity. In particular, the simultaneous solution of the hydrodynamics and radiation transport equation using CFD allowed us to establish the relationship between the light scattering coefficient and the bubble size and the gas hold-up. The excellent agreement obtained between the experimental data and the CFD model validates the proposed model.

Research of 3D-CFD Simulation on a Large Sized Pit Type Carburizing Furnace

2006 ◽  
Vol 118 ◽  
pp. 337-342
Author(s):  
Wei Min Zhang ◽  
Ye Ma ◽  
Lin Lin Li
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Flow Field ◽  
Gas Flow ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Cfd Simulations ◽  
3 Dimensional ◽  
Set Up ◽  
Carburizing Process

A fluid dynamic model was set up to describe the flow field of gas in a large sized pit type carburizing furnace when large sized gears were being carburized. The commercial software Fluent was adopted to carry out 3 dimensional computational fluid dynamics (3D-CFD) simulations of the gas flow field under different, actually four kinds of , furnace designs in this article. The flow fields of the carburizing gas around the part were analyzed. According to the simulations and analysis, it was shown that the number of fans on gear’s carburizing is not a primary factor, using a air inducting tub can improve the carburizing process significantly and proper loading tray design can also be positive. The results indicate that the simulation provides a reference to the furnace’s design optimization.

scholarly journals Impeller Optimization in Crossflow Hydraulic Turbines

Water ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 313
Author(s):  
Marco Sinagra ◽  
Calogero Picone ◽  
Costanza Aricò ◽  
Antonio Pantano ◽  
Tullio Tucciarelli ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Structural Safety ◽  
3D Fem ◽  
Good Efficiency ◽  
Standard Material ◽  
Variable Head ◽  
Hydraulic Turbines ◽  
Constructive Simplicity ◽  
Mechanical Optimization

Crossflow turbines represent a valuable choice for energy recovery in aqueducts, due to their constructive simplicity and good efficiency under variable head jump conditions. Several experimental and numerical studies concerning the optimal design of crossflow hydraulic turbines have already been proposed, but all of them assume that structural safety is fully compatible with the sought after geometry. We show first, with reference to a specific study case, that the geometry of the most efficient impeller would lead shortly, using blades with a traditional circular profile made with standard material, to their mechanical failure. A methodology for fully coupled fluid dynamic and mechanical optimization of the blade cross-section is then proposed. The methodology assumes a linear variation of the curvature of the blade external surface, along with an iterative use of two-dimensional (2D) computational fluid dynamic (CFD) and 3D structural finite element method (FEM) simulations. The proposed methodology was applied to the design of a power recovery system (PRS) turbine already installed in an operating water transport network and was finally validated with a fully 3D CFD simulation coupled with a 3D FEM structural analysis of the entire impeller.

scholarly journals Computational fluid dynamics (CFD) simulation analysis on retinal gas cover rates using computational eye models

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Makoto Gozawa ◽  
Yoshihiro Takamura ◽  
Tomoe Aoki ◽  
Kentaro Iwasaki ◽  
Masaru Inatani
Keyword(s):  
Cfd Simulation ◽  
Simulation Analysis ◽  
Fluid Dynamic ◽  
Fluid Analysis ◽  
Intraocular Gas ◽  
Pars Plana ◽  
Computational Fluid Dynamics Cfd ◽  
Multiple Breaks ◽  
Gas Volume ◽  
Wall Wettability

AbstractWe investigated the change in the retinal gas cover rates due to intraocular gas volume and positions using computational eye models and demonstrated the appropriate position after pars plana vitrectomy (PPV) with gas tamponade for rhegmatogenous retinal detachments (RRDs). Computational fluid dynamic (CFD) software was used to calculate the retinal wall wettability of a computational pseudophakic eye models using fluid analysis. The model utilized different gas volumes from 10 to 90%, in increments of 10% to the vitreous cavity in the supine, sitting, lateral, prone with closed eyes, and prone positions. Then, the gas cover rates of the retina were measured in each quadrant. When breaks are limited to the inferior retina anterior to the equator or multiple breaks are observed in two or more quadrants anterior to the equator, supine position maintained 100% gas cover rates in all breaks for the longest duration compared with other positions. When breaks are limited to either superior, nasal, or temporal retina, sitting, lower temporal, and lower nasal position were maintained at 100% gas cover rates for the longest duration, respectively. Our results may contribute to better surgical outcomes of RRDs and a reduction in the duration of the postoperative prone position.

scholarly journals Multiphasic Study of Fluid-Dynamics and the Thermal Behavior of a Steel Ladle during Bottom Gas Injection Using the Eulerian Model

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1082
Author(s):  
Antonio Urióstegui-Hernández ◽  
Pedro Garnica-González ◽  
José Ángel Ramos-Banderas ◽  
Constantin Alberto Hernández-Bocanegra ◽  
Gildardo Solorio-Díaz
Keyword(s):  
Heat Exchange ◽  
Thermal Behavior ◽  
Gas Flow ◽  
Fluid Dynamic ◽  
Steel Slag ◽  
Scale Model ◽  
Discrete Ordinates ◽  
Transfer Model ◽  
Steel Ladle ◽  
Physical Scale

In this work, the fluid dynamic and thermal behavior of steel was analyzed during argon gas stirring in a 140-t refining ladle. The Eulerian multiphase mathematical model was used in conjunction with the discrete ordinates (DO) thermal radiation model in a steel-slag-argon system. The model was validated by particle image velocimetry (PIV) and the analysis of the opening of the oil layer in a physical scale model. The effect of Al2O3 and Mg-C as a refractory in the walls was studied, and the Ranz-Marshall and Tomiyama models were compared to determine the heat exchange coefficient. The results indicated that there were no significant differences between these heat exchange models; likewise, the radiation heat transfer model adequately simulated the thermal behavior according to plant measurements, finding a thermal homogenization time of the steel of 2.5 min for a gas flow of 0.45 Nm3·min−1. Finally, both types of refractory kept the temperature of the steel within the ranges recommended in the plant; however, the use of Al2O3 had better heat retention, which would favor refining operations.

scholarly journals Simulation of Hydraulic Cylinder Cushioning

2021 ◽  
Vol 13 (2) ◽  
pp. 494
Author(s):  
Antonio Algar ◽  
Javier Freire ◽  
Robert Castilla ◽  
Esteban Codina
Keyword(s):  
Dynamic Model ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Computational Fluid Dynamic Simulation ◽  
Hydraulic Cylinder ◽  
Outlet Port ◽  
Optimal Behavior ◽  
Radial Movement ◽  
Mechanical Shocks ◽  
Radial Gap

The internal cushioning systems of hydraulic linear actuators avoid mechanical shocks at the end of their stroke. The design where the piston with perimeter grooves regulates the flow by standing in front of the outlet port has been investigated. First, a bond graph dynamic model has been developed, including the flow throughout the internal cushion design, characterized in detail by computational fluid-dynamic simulation. Following this, the radial movement of the piston and the fluid-dynamic coefficients, experimentally validated, are integrated into the dynamic model. The registered radial movement is in coherence with the significant drag force estimated in the CFD simulation, generated by the flow through the grooves, where the laminar flow regime predominates. Ultimately, the model aims to predict the behavior of the cushioning during the movement of the arm of an excavator. The analytical model developed predicts the performance of the cushioning system, in coherence with empirical results. There is an optimal behavior, highly influenced by the mechanical stress conditions of the system, subject to a compromise between an increasing section of the grooves and an optimization of the radial gap.

Analysis of a Virtual Prototype First-Stage Rotor Blade Using Integrated Computer-Based Design Tools

2006 ◽  
Author(s):  
Michel Arnal ◽  
Christian Precht ◽  
Thomas Sprunk ◽  
Tobias Danninger ◽  
John Stokes
Keyword(s):  
Heat Transfer ◽  
Gas Flow ◽  
Thermal Loading ◽  
Cfd Simulation ◽  
Three Dimensional ◽  
Life Assessment ◽  
Element Analysis ◽  
Pressure Losses ◽  
Cooling Channels ◽  
Internally Cooled

The present paper outlines a practical methodology for improved virtual prototyping, using as an example, the recently re-engineered, internally-cooled 1st stage blade of a 40 MW industrial gas turbine. Using the full 3-D CAD model of the blade, a CFD simulation that includes the hot gas flow around the blade, conjugate heat transfer from the fluid to the solid at the blade surface, heat conduction through the solid, and the coolant flow in the plenum is performed. The pressure losses through and heat transfer to the cooling channels inside the airfoil are captured with a 1-D code and the 1-D results are linked to the three-dimensional CFD analysis. The resultant three-dimensional temperature distribution through the blade provides the required thermal loading for the subsequent structural finite element analysis. The results of this analysis include the thermo-mechanical stress distribution, which is the basis for blade life assessment.

Modeling of Flow Fields of Different Delivery Chamfers in Spray Forming Process

2014 ◽  
Vol 789 ◽  
pp. 554-559
Author(s):  
Yang Liu ◽  
Zhou Li ◽  
Guo Qing Zhang ◽  
Wen Yong Xu
Keyword(s):  
Flow Field ◽  
Gas Flow ◽  
Fluid Dynamic ◽  
Metal Flow ◽  
Spray Forming ◽  
Operating Pressure ◽  
Delivery Tube ◽  
Forming Process ◽  
Atomization Process ◽  
Sharp Point

The computational fluid dynamic (CFD) software was used to calculate the velocity field in atomization chamber of spray forming equipment. The relationship between melt flow rates, gas aspiration of the atomizer and operating pressure are complex, and the above mentioned parameters are closely related to the atomization process. The influences of different delivery chamfers on gas flow field, which is determined by atomizer structure, were analyzed. Using K-epsilon model with a symmetrical domain, the gas dynamic of different delivery chamfer conditions were investigated. The results indicate that the sharp point of delivery tube causes detachment of flow field, and 56°, 45° and 34° chamfer conditions have same diffusion angle. Gas was aspirated from delivery tube when chamfer was 0°, which is beneficial to liquid metal flow in atomization process.

CFD Simulation of a Co-rotating Twin-screw Extruder: Validation of a Rheological Model for a Starch-Based Dough for Snack Food

2017 ◽  
Vol 14 (2) ◽  
Author(s):  
Giorgia Tagliavini ◽  
Federico Solari ◽  
Roberto Montanari
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Operating Conditions ◽  
Second Phase ◽  
Snack Food ◽  
Suitable Model ◽  
Twin Screw Extruder ◽  
Parallel Plates ◽  
Screw Extruder ◽  
Twin Screw

AbstractThe extrusion of starch-based products has been a matter of interest, especially for the pasta and the snack food production. In recent years, twin-screw extruders for snack food have been studied from both structural and fluid dynamics viewpoints. This project started from the rheological characterization of a starch-based dough (corn 34 wt%, tapioca 32 wt%), comparing viscosity values acquired in laboratory with different theoretical models found in literature. A computational fluid dynamic (CFD) simulation recreating the simple case of a fluid flow between two parallel plates was carried out to validate the former comparison. After the rheological validation was completed, the second phase of this work covered a 3D CFD simulation of the first part of the twin-screw extruder (feeding zone). The objective was to find a suitable model for describing the dough rheological behavior and the operating conditions of a co-rotating intermeshing twin-screw extruder. Once the model would be defined, it would allow to investigate several working conditions and different screws geometries of the machine, predicting the evolution of the product rheological properties.

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