scholarly journals Research On Energy Saving and Performance Enhancement of High-End Hydraulic Press With Controllable Accumulator

Author(s):  
Lin Hua ◽  
Zhicheng Xu ◽  
Yanxiong Liu ◽  
Xinhao Zhao

Abstract Hydraulic fineblanking press is a kind of high-end hydraulic metal forming devices and widely applied in automotive and appliance industry. However, it suffers from the defeat of high energy consumption low energy efficiency. To solve the problem, this study proposed a power-matching strategy by using a novel controllable accumulator which can control the precharge pressure, output flow with high precision. Firstly, the energy characteristics and working performance requirements of the large-sized fineblanking press in a working cycle were investigated. Then, the energy consumption mathematic model coupling with the controllable accumulator was built for designing the key parameters of the accumulators. Based on the load characteristic and the energy model, a controlling strategy of the controllable accumulator was proposed to reduce the imbalance degree of the supplied and demanded power and improve working performance by designing working route of the controllable accumulator. Finally, a detailed hydraulic schematic was designed and applied on the 1000 ton hydraulic fineblanking press, which was validated with simulation model. The results show that compared to the traditional system, the energy efficiency of the novel system is improved by 20.35% with lowering the input energy by 169.4 kJ. Besides, the vibration magnitude of the slide block is decreased a lot and the working production efficiency is improved by 10% compared to the traditional system.

2012 ◽  
Vol 516-517 ◽  
pp. 1184-1187
Author(s):  
Heng Sun ◽  
Dan Shu ◽  
Hong Mei Zhu

One-stage pre-cooled mixture refrigerant cycle can be applied in small-scale LNG plant and be special suitable for skit mounted LNG plant. It has different character with the C3MR cycle used in large-scale LNG plant. The optimization of the mixture refrigerant is carried out using HYSYS software. The effect of the main process parameters on the performance of the cycle is calculated and discussed. The result shows that appropriate ranges of the process parameters exist. Higher and lower values of the parameters will increase the energy consumption significantly. The results also indicate that the optimization of the one-stage pre-cooled mixture refrigerant cycle can obtain rather high energy efficiency that is competitive with that of the SMR which is widely employed in small-scale LNG plant.


2021 ◽  
Vol 64 (2) ◽  
pp. 89-94
Author(s):  
N. A. Cheremiskina ◽  
N. V. Shchukina ◽  
N. B. Loshkarev ◽  
V. V. Lavrov

One of the most energy-intensive industries is ferrous metallurgy. The metallurgical sector in industrially developed countries is reducing its specific energy consumption per one ton of products by approximately 1.0 – 1.5 % per annum. In Russia, obsolete technology is the main reason for the high-energy intensity of industrial product. Energy saving in industrial production is associated with production technology and the scope of fuel and energy resources consumption. Therefore, ways to improve energy efficiency focus on reducing energy consumption of any kind during a specific process in a specific process or thermal unit. Ensuring the economical operation of furnace units requires detailed preliminary and verification analyses, upgrading and introduction of state-of-the-art equipment. The study presents a flow diagram and features of thermal operation of a new drum-type chamber furnace for heating metal products for quenching. The technical parameters of the furnace, the results of the thermo-technical analysis, the heat balance and the specific fuel consumption as applicable to the created design are also presented. The flow diagram of the furnace has significant advantages in terms of the energy efficiency of fuel as compared to the roller and conveyor methods of metal transportation. Placing blanks on the drum significantly reduces the complexity of their transportation. Thanks to its small length the proposed design is compact and easy to place in a workshop. The use of a recuperative fuel burning device allows the efficient use of the heat of waste gases in the heating process. The proposed design and method of products transportation in the furnace working space can be used for the heat treatment of bars, pipes, strips, as well as rolled steel of various shapes.


Energies ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2218
Author(s):  
Francisco J. Rey Martínez ◽  
Julio F. San José Alonso ◽  
Eloy Velasco Gómez ◽  
Ana Tejero González ◽  
Paula M Esquivias ◽  
...  

The high energy consumption of cooling systems justifies the need for strategies to increase the efficiency of the facilities, in order to reduce the related CO2 emissions. This study aims to improve the performance and reduce the energy consumption of an 8.6 MW air cooled chiller. This installed capacity is biased due to the screw compressors, of 2.98 Energy Efficiency Ratio (EER) at full load (characteristics provided by the manufacturer). The chiller unit has been modified by placing evaporating cooling pads before the condensing coils. The chiller has been monitored for three months, recording over 544,322 measurements (5 min-step data), with and without the evaporative cooling pads, to assess the performance. Data comparison has been done by selecting two days (with and without evaporative panels) with the same health care load and temperatures. Implementing the proposed strategy yields an improvement in the European Seasonal Energy Efficiency Ratio (ESEER) from 3.69 to 4.83, while the Total Equivalent Warming Impact (TEWI) decreases about 1000 tCO2. Energy savings of up to 32.6 MWh result into a payback period lower than 2 years.


2013 ◽  
Vol 805-806 ◽  
pp. 1519-1523 ◽  
Author(s):  
Chang Feng Wang ◽  
Guo Qiang Fan

In order to solve problems of high energy consumption and poor indoor thermal comfort in existing rural residential buildings, Tianjin city developed Tianjin energy efficiency standard for rural residential buildings, the building envelope insulation technique in the standard-including determination of heat transfer coefficient, principle of choosing insulation materials for building envelope, energy efficiency standards of walls, windows, and roofs are unscrambled particularly in this paper. It is suggested that natural materials and appropriate techniques are used to achieve the energy-saving goal for rural residential buildings with minimum energy consumption.


Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3572 ◽  
Author(s):  
Nadine Bou Dargham ◽  
Abdallah Makhoul ◽  
Jacques Bou Abdo ◽  
Jacques Demerjian ◽  
Christophe Guyeux

In Body Sensor Networks (BSNs), two types of events should be addressed: periodic and emergency events. Traffic rate is usually low during periodic observation, and becomes very high upon emergency. One of the main and challenging requirements of BSNs is to design Medium Access Control (MAC) protocols that guarantee immediate and reliable transmission of data in emergency situations, while maintaining high energy efficiency in non-emergency conditions. In this paper, we propose a new emergency aware hybrid DTDMA/DS-CDMA protocol that can accommodate BSN traffic variations by addressing emergency and periodic traffic requirements. It takes advantage of the high delay efficiency of DS-CDMA in traffic burst, and the high energy efficiency of DTDMA in periodic traffic. The proposed scheme is evaluated in terms of delay, packet drop percentage, and energy consumption. Different OPNET simulations are performed for various number of nodes carrying emergency data, and for various payload sizes. The protocol performance is compared to other existing hybrid protocols. Results show that the proposed scheme outperforms the others in terms of delay and packet drop percentage for different number of nodes carrying emergency data, as well as for different payload sizes. It also offers the highest energy efficiency during periodic observation, while adjusting the energy consumption during emergency by assigning spreading codes only to nodes holding emergency data.


2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Hadi Bagheri

Roasting is a key process in production of nuts. Improving the flavor and crispiness of texture in nuts is considered as a purpose of roasting, which increases the overall acceptance of the product. This review aims to introduce the infrared method as a new technique of roasting and evaluate the quality characteristics of some nuts after infrared roasting. Usually, the traditional roasting methods are time-consuming with high energy consumption and low production efficiency. One of the best ways to decrease roasting time and energy consumption is to provide heat by infrared (IR) radiation. However, the low penetration power of infrared radiation is one of the limitations of this method. The combination of infrared with other thermal methods can overcome this limitation. Studies have been done on roasting of nuts and other foods by different IR roasting methods such as IR, IR-hot air, and IR-microwave roasting methods. This paper reviews the effect of different IR roasting methods on the quality characteristics of roasted pistachio, peanut, hazelnut, almond, sunflower, soybean, and other food products. IR heating has been applied successfully to the roasting of some nuts. The use of infrared roasting has several advantages in comparison with traditional convective roasting methods. According to the results of most of these studies, the combination of infrared with other thermal methods to roast nuts has distinctly improved the potential of the technology as compared to the IR roasting alone.


2020 ◽  
pp. 014459872097514
Author(s):  
AbdulRahman S Almushaikah ◽  
Radwan A Almasri

Lately, with the growth in energy consumption worldwide to support global efforts to improve the climate, developing nations have to take significant measures. Kingdom of Saudi Arabia (KSA) implemented meaningful policy actions towards promoting energy efficiency (EE) in several sectors, especially in the building sector, to be more sustainable. In this paper, various EE measures and solar energy prospects are investigated for the residential sector, in two locations in the middle region of the KSA. An energy performance analysis of pre-existing residential buildings with an overall design is performed using simulation programs. However, installing EE measures in the building envelope is important to achieve an efficient sector regarding its energy consumption. The findings showed that applying EE measures for the building envelope, walls, roof, and windows should be considered first that makes the energy conservation possible. In Riyadh, EE measures are responsible for reducing energy consumption by 27% for walls, 14% for roof, and 6% for window, and by 29%, 13%, and 6% for walls, roof, and windows, respectively, for Qassim. However, the most impactful EE solution was selecting a heating, ventilation, and air conditioning (HVAC) system with a high energy efficiency rate (EER), which can minimize the energy consumption by 33% and 32% for Riyadh and Qassim, respectively. The study's feasibility showed that the number of years needed to offset the initial investment for a proposed roof PV system exceeds the project's life, if the energy produced is exported to the grid at the official export tariff of 0.019 $/kWh. However, the simple payback time was 13.42 years if the energy produced is exported to the grid at a rate of 0.048 $/kWh, reflecting the project's economic feasibility.


Author(s):  
Milnes P. David ◽  
Pritish R. Parida ◽  
Mark D. Schultz ◽  
Robert E. Simons ◽  
Michael Gaynes ◽  
...  

Data center energy consumption makes up a significant and rapidly growing portion of the national energy use. A large fraction of this energy consumption, in the range of 25%–40%, is used by the data center cooling infrastructure, particularly by the computer room air handlers (CRAH) and by the chiller plant. A joint US Department of Energy and IBM effort investigated the use of warm water server cooling and water side economization to help improve energy efficiency in a volume server by minimizing the use of CRAH and chiller hours with the goal of reducing the ratio of cooling energy to IT energy from the conventional value of approximately 50% to less than 10%. Previous work focusing on system characterization and one day runs found significant energy savings as compared to a traditional chiller based data center. In the work reported in this paper we discuss the development and implementation of a dynamic control approach followed by details and results from a 60+ day run of the data center test facility starting May 11th, 2012. Results from this long term study found the average cooling energy consumption to be 3.5% of the IT energy, which is consistent with previous short one day runs. The implemented control scheme was also able to reliably control the water temperature to within 0.5°C of the set-point under most conditions and could react and stabilize to a new set-point in 30 minutes. The work presented demonstrates the high energy efficiency of a warm water cooled, water-side economized, chiller-less data center over a long sustained period of time and highlights the benefits of energy aware control to help limit cooling energy.


2020 ◽  
Author(s):  
Marcelo Brandalero ◽  
Luigi Carro ◽  
Antonio Carlos Schneider Beck

With recent changes in transistor scaling trends, the design of all types of processing systems has become increasingly constrained by power consumption. At the same time, driven by the needs of fast response times, many applications are migrating from the cloud to the edge, pushing for the challenge of increasing the performance of these already power-constrained devices. The key to addressing this problem is to design application-specific processors that perfectly match the application's requirements and avoid unnecessary energy consumption. However, such dedicated platforms require significant design time and are thus unable to match the pace of fast-evolving applications that are deployed in the Internet-of-Things (IoT) every day. Motivated by the need for high energy efficiency and high flexibility in hardware platforms, this thesis paves the way to a new class of low-power adaptive processors that can achieve these goals by automatically modifying their structure at run time to match different applications' resource requirements. The proposed Multi-Target Adaptive Reconfigurable Architecture (MuTARe) is based upon a Coarse-Grained Reconfigurable Architecture (CGRA) that can transparently accelerate already-deployed applications, but incorporates novel compute paradigms such as Approximate Computing (AxC) and Near-Threshold Voltage Computing (NTC) to improve its efficiency. Compared to a traditional system of heterogeneous processing cores (similar to ARM's big.LITTLE), the base MuTARe architecture can (without any change to the existing software) improve the execution time by up to $1.3\times$, adapt to the same task deadline with $1.6\times$ smaller energy consumption or adapt to the same low energy budget with $2.3\times$ better performance. When extended for AxC, MuTARe's power savings can be further improved by up to $50\%$ in error-tolerant applications, and when extended for NTC, MuTARe can save further $30\%$ energy in memory-intensive workloads.


2020 ◽  
Vol 165 (0) ◽  
pp. 78-95
Author(s):  
Gehad Mohamed Abdelsalam ◽  
Zeinab Mohamed EL Razzaz ◽  
Fatma Elnekhaily

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