scholarly journals Investigation on Clocking Effect of Diffuser in a Multi-Stage Centrifugal Pump

2021 ◽  
Author(s):  
Tan Ming-Gao ◽  
Sun Xue-Lei ◽  
Wu Xian-Fang ◽  
Liu Hou-Lin
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Rotation Frequency ◽  
Energy Performance ◽  
Test Scheme ◽  
Hydraulic Loss ◽  
Obvious Effect ◽  
Outlet Pressure ◽  
Multi Stage ◽  
Cfd Method

Abstract The clocking effect is an important phenomenon in the multi-stage Rotating machinery. In order to master the rules and mechanism of diffuser clocking effect on the performance of multi-stage centrifugal pump, the orthogonal tests were applied to design the test scheme. The energy performance and outlet pressure pulsation of a multi-stage centrifugal pump with different diffuser clocking positions were synchronously measured. It was found that the diffuser clocking position had little influence on the energy performance, but had an obvious effect on the outlet pressure pulsation. When the diffuser clocking positions were 0°, 30°, 30° and 30° (CL4), the effective value of outlet pressure pulsation and its amplitude at the main frequency (Impeller Rotation Frequency) were decreased the most, approximately 27.2 % and 38.5 % ,respectively. The CFD method was used to simulate the unsteady flow in the pump with the optimal diffuser clocking position (CL4) and without diffuser clocking position (CL1) respectively to reveal the mechanism of diffuser clocking effect. The simulation results showed that the change of diffuser clocking position can improve the inlet and outlet velocity distribution and reduce the area of high turbulent kinetic energy and the number of cores in the outlet flow passage, which is beneficial to the operation stability of the pump. Compared with the CL1, the hydraulic loss in the four diffusers was reduced by 2.43 %, 12.15 %, 11.43 % and 13.19 % respectively under the optimal diffuser clocking scheme (CL4), and the total reduction of hydraulic loss is about 1.11 % of the pump head.

scholarly journals Experiment and simulation about the effect of wear-ring abrasion on the performance of a marine centrifugal pump

2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199811
Author(s):  
Wu Xianfang ◽  
Du Xinlai ◽  
Tan Minggao ◽  
Liu Houlin
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Vibration Velocity ◽  
Test Results ◽  
Obvious Effect ◽  
Performance Change ◽  
Pump Test ◽  
Simulation Results ◽  
Axis Passing

The wear-ring abrasion can cause performance degradation of the marine centrifugal pump. In order to study the effect of front and back wear-ring clearance on a pump, test and numerical simulation were used to investigate the performance change of a pump. The test results show that the head and efficiency of pump decrease by 3.56% and 9.62% respectively at 1.0 Qd due to the wear-ring abrasion. Under 1.0 Qd, with the increase of the front wear-ring the vibration velocity at pump foot increases from 0.4 mm/s to 1.0 mm/s. The axis passing frequency (APF) at the measuring points increases significantly and there appears new characteristic frequency of 3APF and 4APF. The numerical simulation results show that the front wear-ring abrasion affects the flow at the inlet of the front chamber of the pump and impeller passage. And the back wear-ring abrasion has obvious effect on the flow in the back chamber of the pump and impeller passage, while the multi-malfunction of the front wear-ring abrasion and back wear-ring abrasion has the most obvious effect on the flow velocity and flow stability inside pump. The pressure pulsation at Blade Passing Frequency (BPF) of the three schemes all decrease with the increase of the clearance.

The effect of front streamline wrapping angle variation in a super-low specific speed centrifugal pump

2018 ◽  
Vol 232 (23) ◽  
pp. 4301-4311 ◽  
Author(s):  
Dong Liang ◽  
Zhao Yuqi ◽  
Liu Houlin ◽  
Dai Cui ◽  
Gradov D Vladimirovich ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Energy Performance ◽  
Sweep Angle ◽  
Angle Variation ◽  
Noise Characteristics ◽  
Ansys Cfx ◽  
Low Specific Speed ◽  
Specific Speed ◽  
Element Method

In this research, super-low specific speed centrifugal pump ( ns = 25, Chinese units: ns = 3.6 nQ1/2/ H3/4) is studied. The effect of the front streamline wrapping angles variation (135°, 139° and 145°) of the turbine on energy performance is considered. The pressure pulsation, interior and exterior noise characteristics and the performance of the impeller are thoroughly evaluated both experimentally and numerically. The pump has been modeled by means of computational fluid dynamics code of commercial software ANSYS CFX 11.0 to estimate energy performance and pressure pulsation. Boundary element method and finite element method are used to investigate the interior and exterior noise characteristics of the centrifugal pump by varying the front sweep angle. The front sweep angle variation was found to have insignificant influence on centrifugal pump performance characteristics. However, it influences fluid hydrodynamics around the volute tongue. In addition, the decreasing of the front streamline sweep angle slightly reduces the sound pressure level for the exterior acoustics, but the radiation distribution of the acoustic field does not change. In its turn, the modified trailing edge of the blades can reduce the peak value of the superposition decreasing the pressure pulsations at the blade passing frequency and its harmonic frequencies.

scholarly journals Efficiency improvement and evaluation of a centrifugal pump with vaned diffuser

2019 ◽  
Vol 11 (3) ◽  
pp. 168781401982590 ◽  
Author(s):  
Kai Wang ◽  
Yu-cheng Jing ◽  
Xiang-hui He ◽  
Hou-lin Liu
Keyword(s):  
Centrifugal Pump ◽  
Axial Force ◽  
Flow Rate ◽  
Pressure Pulsation ◽  
Energy Performance ◽  
Radial Force ◽  
Design Flow ◽  
Vaned Diffuser ◽  
Original Scheme ◽  
Design Flow Rate

In order to enhance the efficiency of centrifugal pump, the structure of a centrifugal pump with vaned diffuser, whose specific speed is 190, was numerically improved by trimming back-blades of impeller and smoothing sharp corner in annular chamber. The energy performance, the internal flow field, the axial force, the radial force, and the pressure pulsation of the pump were analyzed. Results show that efficiency of the improving scheme 1 under the design flow rate is 77.47%, which can balance 69.82% of the axial force, while efficiency of the improving scheme 2 under the design flow rate is the maximum, which could still balance 62.74% of the axial force. The pressure pulsations of the improving scheme 2 at the typical monitoring points are less than that of the improving scheme 1 and the original scheme. The difference of the radial force peak between the improving scheme 1 and the improving scheme 2 is very small. The vector distributions of the radial force of the improving scheme 1 and the improving scheme 2 are more uniform than that of the original scheme. Considering the efficiency, pressure pulsation, and axial force, experiment measurements on the improving scheme 2 were carried out to verify the effectiveness of the improvement result. Results of energy performance experiment show that efficiency of the improving scheme 2 under the design flow rate is 76.48%, which is 5.26 percentage points higher than that of the original scheme.

Flow Field Theoretical Optimization and Experimental Verification of Centrifugal Pump

2014 ◽  
Vol 716-717 ◽  
pp. 627-630 ◽  
Author(s):  
Yuan Sheng Lin ◽  
Quan Zhang ◽  
Lu Dai ◽  
Xu Hu
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Vibration Level ◽  
Noise Emission ◽  
Vibration Responses ◽  
Exciting Forces ◽  
Field Excitation ◽  
Cfd Method ◽  
Base Structure

Researches on vibration of centrifugal pump induced by fluid exciting forces are significant for reducing equipment faults, which are caused by the vibration transferring from the base, and noise emission of shells which connected with the base. Fluid exciting forces are the main vibration sources in centrifugal pump systems. The vibration of impellers is generated by fluid exciting forces, and transferred to mechanical systems through pump shell and shaft bearings. By optimizing of inner flow filed of centrifugal pump, not only the fluid exciting forces can be reduced, but also the vibration level of the pump can be improved. In this paper, based on reducing noise and isolating vibration, the inner flow field of the centrifugal pump was emulated by CFD method. The flow field was optimized by controlling the impellers cutting process. The optimizing results were shown by comparing the pressure pulsation of the optimized flow field with those of the original flow field. The improvement of optimization was verification by measuring the vibration responses of the centrifugal pump base structure. The experimental results shows that: the level of flow field excitation and the pressure pulsation of flow field under the blade frequencies and multiplication frequencies are declined to some degree by cutting impellers; the vibration responses of pump base decreased 4.5 dB after cutting impeller.

scholarly journals Numerical Calculation of Energy Performance and Transient Characteristics of Centrifugal Pump under Gas-Liquid Two-Phase Condition

Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 728
Author(s):  
Ling Zhou ◽  
Yong Han ◽  
Wanning Lv ◽  
Yang Yang ◽  
Yong Zhu ◽  
...  
Keyword(s):  
Numerical Calculation ◽  
Gas Phase ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Pure Water ◽  
Energy Performance ◽  
Radial Force ◽  
Gas Content ◽  
Two Phase ◽  
Phase Condition

The unstable operation of a centrifugal pump under the gas-liquid two-phase condition seriously affects its performance and reliability. In order to study the gas phase distribution and the unsteady force in an impeller, based on the Euler-Euler heterogeneous flow model, the steady and unsteady numerical calculations of the gas-liquid two-phase full flow field in a centrifugal pump was carried out, and the simulation results were compared with the test data. The results show that the test results are in good agreement with the simulation data, which proves the accuracy of the numerical calculation method. The energy performance curve of the model pump decreases with the increase of the gas content, which illustrates a serious impact on the performance under the part-load operating condition. The results reveal that the high-efficiency-operating range become narrow, as the gas content increases. The gas phase is mainly distributed on the suction surface of the impeller blades. When the gas content reaches a certain value, the gas phase separation occurs. As the inlet gas content increases, the radial force on the impeller blades decreases. The pattern of the pressure pulsation is similar to that under pure water and low gas content conditions, and the number of peaks during the pulsation is equal to the number of the impeller blades. After the gas content reaches a certain value, the pressure fluctuates disorderly and the magnitude and the direction of radial force change frequently, which are detrimental to the operation stability of the pump. The intensity of the pressure pulsations in the impeller flow channel continues to increase in the direction of the flow under pure water conditions. The pressure pulsation intensities at the blade inlet and the volute tongue become more severe with the increase of the gas content.

scholarly journals Modeling and Efficiency Prediction of Aeroengine Centrifugal Pump Integrated Loss Model Based on One-Dimensional Flow

2018 ◽  
Vol 36 (5) ◽  
pp. 807-815
Author(s):  
Jiangfeng Fu ◽  
Huacong Li ◽  
Ding Fan ◽  
Wenbo Shen ◽  
Xianwei Liu
Keyword(s):  
Experimental Data ◽  
Centrifugal Pump ◽  
Relative Error ◽  
Performance Prediction ◽  
Design Parameters ◽  
Hydraulic Loss ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Loss Model ◽  
Cfd Method

This paper was presented a method of integrated loss model by considering all kinds of loss type in centrifugal pumps. The geometric structure and loss mechanism of the flow parts in the centrifugal pump were analyzed, such as suction chamber, impeller, vaneless diffuser chamber, volute type water collecting chamber and outlet diffusion section. The hydraulic loss model, volume loss model, friction loss and mechanical loss model of centrifugal pump were established respectively by combining the flow theory. Finally, an integrated loss model of centrifugal pump was constructed, which can establish the relationship between the 12 main design parameters and pump efficiency of the centrifugal pump. Then the performance prediction of an aeroengine fuel centrifugal pump was carried out based on the loss model, and the loss model predictions were compared with the experimental data and CFD simulation performance prediction data. Simulation results show that:The efficiency predicted value relative error of centrifugal pump is less than 2.8% between the loss model and the experimental data. The computational efficiency of CFD is less than 4.4% compared with the experimental data in the design condition. The relative error is about 1.6% between the CFD method and the loss model which shows that the loss model predicts efficiency accuracy is better than the CFD method. It shows that this method can be used to predict the efficiency performance of centrifugal pump under design process.

Effects of Blade Inlet Width on Performance of Centrifugal Pump as Turbine With Special Impeller Using in Turbine Mode

2016 ◽  
Author(s):  
Tao Wang ◽  
Xiaobing Liu ◽  
Xide Lai ◽  
Qiuqin Gou
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
High Efficiency ◽  
Cost Effective ◽  
Pressure Head ◽  
Design Flow ◽  
Hydraulic Loss ◽  
Obvious Effect ◽  
Velocity Moment ◽  
Turbine Mode

A reverse running centrifugal pump is one of the attractive choices in micro-hydropower development and industrial pressure energy recovery. One of the main problems in utilizing pump as turbine (PAT) is that the performance of PAT is usually not ideal due to the impeller with the routine backward curved blades which do not match well with turbine running condition. A cost effective suitable way for solving this problem is to redesign impeller with forward curved blades from turbine working condition while the other components do not undergo any modifications. Blade inlet width is one of the main factors in impeller design. Therefore, research on the influence of blade inlet width on PAT performance is useful. In this paper, based on the constant velocity moment theory, the velocity moment at impeller inlet is acquired, firstly. Next, a relationship expression between blade inlet angle and the design flow rate is deduced. To perform research on blade inlet width influencing PAT’s performance with special impeller, three impellers which inlet widths are 13 mm, 16 mm and 19 mm, respectively, are designed by using ANSYS Bladegen software. Numerical simulation and analysis of the three PATs are performed using a verified computational fluid dynamics (CFD) technique. Comparison of three PATs’ performance curves obtained by CFD, we can find that the blade inlet width has obvious effect on the performance of PAT. The flow rate, required pressure head, generated shaft power, and efficiency at best efficiency point (BEP) increase with the increase of blade inlet width. The flow rates of three PATs at BEP are about 90 m3/h, 100 m3/h and 105 m3/h, respectively, when impeller inlet width varies from 13 mm to 16 mm and 19 mm. The BEP of three PATs shifts towards higher discharge and its high efficiency range becomes wider with the increase of blade inlet width. At above 100 m3/h discharge, the PAT efficiency increases in accordance with the increase of blade inlet width. And the hydraulic loss and turbulence kinetic energy loss within impeller decrease with the increase of blade inlet width. In order to improve efficiency, it is helpful to choose a relatively larger blade inlet width in the design of special impeller using in turbine mode of PAT.

scholarly journals Investigation into the Influence of Division Pier on the Internal Flow and Pulsation in the Outlet Conduit of an Axial-Flow Pump

2021 ◽  
Vol 11 (15) ◽  
pp. 6774
Author(s):  
Fan Yang ◽  
Dongjin Jiang ◽  
Tieli Wang ◽  
Pengcheng Chang ◽  
Chao Liu ◽  
...  
Keyword(s):  
Velocity Distribution ◽  
Pressure Pulsation ◽  
Axial Flow ◽  
Hydraulic Loss ◽  
Main Frequency ◽  
Starting Position ◽  
The Difference ◽  
Axial Flow Pump ◽  
Outlet Conduit ◽  
Flow Pump

The outlet conduit is an important construction connecting the outlet of the pump guide vane and the outlet pool; in order to study the hydraulic performance of the straight outlet conduit of the axial-flow pump device, this paper adopts the method of numerical simulation and analyzes the influence of the division pier on the pressure and velocity distribution inside and near the wall of the straight outlet conduit based on three design schemes. Four pressure pulsation measuring points were arranged in the straight outlet conduit, and the low-frequency pulsation characteristic information inside the straight outlet conduit with and without the division pier was extracted by wavelet packet reconstruction. The results show that the addition of a division pier has an effect on the hydraulic loss, near-wall pressure and velocity distribution in the straight outlet conduit. A small high-pressure zone is formed near the wall at the starting position of the division pier, and a large high-speed zone is formed on the left side at the starting position of the division pier. The length of the division pier has no significant effect on the flow distribution of the straight outlet conduit and the pressure and velocity distribution near the wall. Under different working conditions, each monitoring point has the maximum energy in the sub-band (0~31.25 Hz). With the increase of the flow rate, the total pressure energy of the straight outlet conduit decreases gradually. Under each condition, the difference of the energy proportion of the horizontal monitoring points of the straight outlet conduit is small, and the difference of the energy proportion of the two monitoring points at the top and bottom of the outlet channel is relatively large. The energy of the two monitoring points in the straight outlet conduit with a division pier is smaller than that of the two monitoring points in the straight outlet conduit without a division pier. There are differences in the main frequency and the power spectrum corresponding to the main frequency of the monitoring points in the straight outlet conduit, and the reasonable setting of the division pier is conducive to reducing the pressure pulsation of the flow in the straight outlet conduit and is beneficial to the safe and stable operation of the pump device.

Effects of the staggered blades on unsteady pressure pulsations and flow structures of a centrifugal pump

2021 ◽  
pp. 095765092098732
Author(s):  
Ning Zhang ◽  
Bo Gao ◽  
Chao Li ◽  
Dan Ni ◽  
Guoping Li
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Pulsation ◽  
Second Harmonic ◽  
Simulation Method ◽  
Pump Efficiency ◽  
Pressure Amplitude ◽  
Pressure Pulsations ◽  
Unsteady Pressure ◽  
Negative Effect

Effects of the staggered blades on unsteady pressure pulsations of a centrifugal pump with a specific speed ns=147 are investigated by the numerical simulation method. The obtained results are compared with the original blades. To clarify the resulting effects, eight monitoring points are used to extract pressure signals at three typical working conditions, and component at the blade passing frequency fBPF is emphasized. Results show that the pump efficiency and head will be reduced by the staggered blades, and at the nominal flow rate, the reduction is about 1.5% from comparison with the original blades. For all the eight points, the staggered blades contribute to the reduction of pressure amplitudes at fBPF when the pump works at three flow rates. The averaged reduction is 15.5% at the nominal flow rate. However, the negative effect on the second harmonic of fBPF will be caused by the staggered blades, and the corresponding pressure amplitude will increase at 2fBPF. It means that the pressure pulsation energy will be redistributed among the discrete components in pressure spectrum by the staggered blades. From the TKE distribution, it is found that the TKE values on the blade pressure side will be significantly affected by the staggered blades.

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